Experimental Studies of Vertical Mixing in an Open Channel Raceway for Algae Biofuel Production
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Utah State University DigitalCommons@USU All Graduate Theses and Dissertations Graduate Studies 8-2012 Experimental Studies of Vertical Mixing in an Open Channel Raceway for Algae Biofuel Production Ram Sudheer Voleti Utah State University Follow this and additional works at: https://digitalcommons.usu.edu/etd Part of the Aerospace Engineering Commons Recommended Citation Voleti, Ram Sudheer, "Experimental Studies of Vertical Mixing in an Open Channel Raceway for Algae Biofuel Production" (2012). All Graduate Theses and Dissertations. 1307. https://digitalcommons.usu.edu/etd/1307 This Thesis is brought to you for free and open access by the Graduate Studies at DigitalCommons@USU. It has been accepted for inclusion in All Graduate Theses and Dissertations by an authorized administrator of DigitalCommons@USU. For more information, please contact [email protected]. EXPERIMENTAL STUDIES OF VERTICAL MIXING IN AN OPEN CHANNEL RACEWAY FOR ALGAE BIOFUEL PRODUCTION by Ram Sudheer Voleti A thesis submitted in partial fulfillment of the requirements for the degree of MASTER OF SCIENCE in Mechanical Engineering Approved: Dr. Byard D. Wood Dr. Clair J. Batty Major Professor Committee Member Dr. Leijun Li Dr. Barton L. Smith Committee Member Committee Member Dr. Mark R. McLellan Vice President for Research and Dean of the School of Graduate Studies UTAH STATE UNIVERSITY Logan, Utah 2012 ii Copyright © Ram Sudheer Voleti 2012 All Rights Reserved iii ABSTRACT Experimental Studies of Vertical Mixing in an Open Channel Raceway for Algae Biofuel Production by Ram Sudheer Voleti, Master of Science Utah State University, 2012 Major Professor: Dr. Byard D. Wood Department: Mechanical and Aerospace Engineering Turbulent mixing plays an important role in the distribution of sunlight, carbon dioxide, and nutrients for algae in the raceway ponds. For large-scale raceway ponds the choice of mixing technology still needs to be evaluated in order to prevent algae sedimentation and to enhance light utilization efficiency. In open ponds, mixing the algae culture is of great significance in terms of input energy costs and particularly productivity. A very small amount of research has been performed previously using different vortex generators in the algal raceway ponds, but the quantification of mixing depth relationships is not defined well. By accepting the premise from the literature review that mixing increases algal production, delta wings were selected to study mixing characteristics in the raceway. The main objective of this research was to study algae- raceway hydrodynamics with an emphasis on increasing vertical mixing. iv A clear acrylic raceway was designed and constructed for flow visualization studies. Experimental investigations were performed to quantify the vertical mixing with and without delta wings in a lab-scale raceway at approximately the same power input to the paddle wheel. Velocity vector profiles and turbulence parameters were measured using an Acoustic Doppler Velocimeter (ADV) at various locations along the entire length of the raceway. The results indicated that the addition of delta wings increases the vertical mixing intensity or circulation of algae cells over the raceway depth. Vortices were observed in the raceway up to a distance of around 3 m downstream of the delta wing. This sort of systematic vertical mixing plays an important role to produce the flashing light effect (light-dark cycles) on algae mass culture. In addition, turbulence dissipation rates were evaluated to compare them with the published literature and to estimate the microscales using the Kolmogorov hypothesis. Also, an energy model was developed to operate the paddlewheel-driven raceway with the delta wing. (123 pages) v PUBLIC ABSTRACT Experimental Studies of Vertical Mixing in an Open Channel Raceway for Algae Biofuel Production by Ram Sudheer Voleti, Master of Science Utah State University, 2012 Major Professor: Dr. Byard D. Wood Department: Mechanical and Aerospace Engineering The USU BioEnergy Center has been successful in developing algae feedstocks for renewable biofuels and bioproducts. The concept is to utilize and maximize algae feedstocks for liquid transportation fuels, biomass for burning and digestion, and high value co-products. It is theorized that increasing the mixing in open and closed algal production systems improves the productivity of the algae culture. A raceway cultivation system was chosen to examine the phenomena of mixing. Vertical mixing will provide more uniform exposure to sunlight for all of the algae in the raceway. The main focus of this research was to increase vertical mixing. Delta wing vortex generator was selected as a viable source of creating vertical mixing. A series of experiments were carried out to study the mixing characteristics in a lab-scale raceway that was designed specifically for raceway hydrodynamics. Finally, the results were discussed and appropriate conclusions drawn. vi ACKNOWLEDGMENTS I would like to express my highest regards and gratitude to my major professor and supervisor, Dr. Byard Wood, who continues to provide encouragement, guidance, support, and advice. I will be forever indebted to him for believing in me right from the beginning of my career as a research assistant at USU. I am thankful to Dr. Barton Smith for his class lectures, help, and input during the progress of my research. I would like to thank my committee members, Dr. Clair Batty, Dr. Leijun Li, and Dr. Barton Smith, for extending their service and support. I am thankful to all the current and past Raceway Hydraulics Research Group members, including Aaron, Blake, Dan, Garrett, Jayson, Justin, and Pete, for the support given by them during my research. Also, I would like to thank all the people who were involved directly or indirectly and helped in the construction of the clear acrylic raceway at USU Algae Energy Systems lab. I feel grateful to the USU BioEnergy Center and the US Department of Energy (Grant Number DE-EE0003114) for all the financial support. Finally, I am thankful to my wonderful family, teachers, relatives, and friends for their love and support, and for all the confidence and trust they put in me. Ram Sudheer Voleti vii CONTENTS Page ABSTRACT ................................................................................................................... iii PUBLIC ABSTRACT .................................................................................................... v ACKNOWLEDGMENTS ............................................................................................. vi LIST OF TABLES ......................................................................................................... ix LIST OF FIGURES ........................................................................................................ x ACRONYMS ............................................................................................................... xiv NOMENCLATURE ..................................................................................................... xv CHAPTER 1. INTRODUCTION .......................................................................................... 1 2. OBJECTIVES ................................................................................................. 4 3. LITERATURE REVIEW ............................................................................... 5 3.1. Effects of Turbulence on Algae Growth ............................................... 5 3.2. Mixing in Algal Raceway Ponds ........................................................ 10 4. APPROACH AND PROCEDURE ............................................................... 13 4.1. Experimental Setup ............................................................................. 13 4.1.1. Raceway Description ............................................................. 14 4.1.2. Delta Wing Setup ................................................................... 15 4.2. Preliminary Experiments..................................................................... 16 4.3. Acoustic Doppler Velocimeter Measurements ................................... 17 4.3.1. ADV Description and Principle of Operation ........................ 17 4.3.2. Sampling Frequency and Time .............................................. 21 4.3.3. Section-wise Grid Measurements .......................................... 24 viii 4.4. Data Analysis ...................................................................................... 27 4.4.1. Data Post Processing .............................................................. 27 4.4.2. Measurement Uncertainty Analysis ....................................... 30 4.4.3. Estimation of Turbulence Parameters .................................... 32 4.4.4. Estimation of Turbulence Dissipation Rates .......................... 33 4.5. Comparison of ADV and PIV Measurements .................................... 36 4.6. Power Measurements and Raceway Energy Model ............................ 37 5. EXPERIMENTAL RESULTS AND DISCUSSION ................................... 39 5.1. Comparison of ADV Data with PIV Data .......................................... 39 5.2. Velocity Vector Profiles ..................................................................... 40 5.2.1. Experiment Set 1 .................................................................... 41 5.2.2. Experiment Set 2 .................................................................... 43 5.2.3. Experiment Set 3 ...................................................................