Taeguturn Section
Total Page:16
File Type:pdf, Size:1020Kb
T1 I TURNING I TAEGUTHREAD PAGE T1 PAGE T176 T2 I T-CLAMP I T-CAP I TECHNICAL INDEX PAGE T224 PAGE T328 INFORMATION PAGE T362 PAGE T346 T3 T4 T5 TaeguTurn Program T8 User Guide Grades T12 Chipbreakers T16 Trouble Shooting T22 Insert Selection for Cast Iron Materials T25 Insert Geometry for Workpiece Shape T26 Insert Selection & Recommended Cutting Parameters T27 TaeguTurn Inserts Designation System T36 Negative Inserts T38 Negative KNUX Type Inserts T54 Positive Inserts T75 Inserts for Pipe Skiving T90 Inserts for Aluminum T91 Ceramic Inserts T97 CBN Inserts T106 PCD Inserts T112 T6 TaeguTurn External Toolholders & Boring Bars T117 Designation System for External Toolholders T118 Toolholder Clamping System T120 Top Clamp/External Turning Toolholders T123 Multi Lock/External Turning Toolholders T127 Screw Clamp/External Turning Toolholders T134 T-Holders - External Turning T141 Top Clamp/External Toolholders for CBN & Ceramic Inserts T150 T-Holders - External Turning for Ceramic Dimple Inserts T154 Designation System for Boring Bars T158 Top Clamp/Boring Bars T159 Multi Lock/Boring Bars T160 Lever Lock/Boring Bars T163 Screw Clamp/Boring Bars T164 T-Holders - Internal Turning T173 T-Holders - Internal Turning for Ceramic Dimple Inserts T175 T7 I TAEGUTURN PROGRAM TURNING INSERTS WS WT FA For Inserts see pages For Inserts see pages For Inserts see pages CNMG T50 CNMA T42 CNMG T45 CNMG T50 DNMG T57 DNMG T53 WNMG T78 CCMT T80 FG MC SF For Inserts see pages For Inserts see pages For Inserts see pages CNMG T45 CNMG T46 CNMG T49 DNMG T54 DNMG T54 TNMG T71 SNMG T62 SNMG T62 TNMG T68 TNMG T69 VNMG T73 WNMG T75 WNMG T76 I I GG & TNMG-FS VF ML For Inserts see pages For Inserts see pages For Inserts see pages CNGG T43 SNGG T59 DNMG T57 DNGG T52 CNMG T46 TNGG T66 TNMG T72 DNMG T55 SNMG T63 TNMG T68 TNMG T69 VNMM T74 WNMG T76 T8 MP MT Common Style For Inserts For Inserts For Inserts CNMG T47 CNMG T48 CNMG T44 DNMG T55 DNMG T56 DNMG T53 RNMG T59 SNMG T64 SNMG T63 SNMG T61 TNMG T70 TNMG T67 TNMG T70 VNMG T74 VNMG T73 WNMG T77 WNMG T77 KNUX RT RH&RH(N) For Inserts see pages For Inserts see pages For Inserts see pages KNUX 11 T58 CNMG T49 CNMM T51 KNUX 12 T58 DNMG T56 SNMM T65 SNMG T64 TNMM T72 TNMG T71 WNMG T78 I I MA FA FG For Inserts see pages For Inserts see pages For Inserts see pages CNMA T42 CCMT T79 CCMT T79 DNMA T53 DCMT T82 DCMT T82 SCMT T85 SNMA T60 TCMT T88 VBMT T93 TNMA T66 CPMT T81 TPMT T92 WNMA T75 T9 I TAEGUTURN PROGRAM TURNING INSERTS MT RCMX I PMR For Inserts see pages For Inserts see pages For Inserts see pages CCMT T80 RCMX T84 SPMR T87 DCMT T83 TPMR T91 RCMT T83 SCMT T85 TCMT T88 VBMT T93 I I PGT PGN FL I PGX I PUN For Inserts see pages For Inserts see pages For Inserts see pages CPGT T81 SPGN T86 CCGT T96 TPGT T90 TPGN T89 DCGT T96 TPGX T90 SPUN T87 RCGT T97 TPUN T92 SCGT T97 TCGT T98 VCGT T98 Ceramic Inserts page T107 - T109 CBN Inserts page T113 - T115 PCD Inserts page T119 - T120 T10 T11 I USER GUIDE - GRADES Insert Materials High PCD, CBN Ceramic Cermet Coated Carbide Hardness Cutting Speed Carbide Submicron Carbide Low Feed High Toughness T12 Insert Grades High P05-P15 M05-M15 PV3010 ¥ Steel ¥ Cast lron ¥ Stainless Steel K05-K15 P10-P15 CT3000 ¥ Steel ¥ Cast lron ¥ Stainless Steel M10-M15 K10-K15 P05-P15 TT1300 ¥ Cast Iron ¥ Steel K05-K15 P10-P25 K10-K20 TT1500 ¥ Steel ¥ Cast Iron P15-P35 TT3500 ¥ Steel S05-S20 TT5030 M05-M20 ¥ High-Temp. Alloys ¥ Stainless Steel M15-M35 S15-S35 P20-P40 TT5100 Hardness ¥ Stainless Steel Cutting Speed P25-P45 ¥ High-Temp. Alloys ¥ Low Carbon Steel ¥ Low Carbon Alloy Steel KT450 M30-M40 S30-S40 ¥ Steel P30-P45 TT8020 ¥ Stainless Steel ¥ High-Temp. Alloys ¥ Low Carbon Alloy Steel ¥ Low Carbon Steel Low Feed High Toughness • PV3010: PVD coated cermet, CT3000: uncoated cermet • TT1300, TT1500, TT3500, TT5100, KT450: CVD coated carbide • TT5030, TT8020: PVD coated carbide T13 I USER GUIDE - GRADES Coated Carbide, Cermet and Carbide Grades TaeguTurn ISO Characteristics & Applications Grades • For high speed turning of cast iron and steel. K05 K15 TT1300 • Thick aluminum oxide coating on a high wear resistant substrate. CVD Coated P05 P15 • First choice for machining cast iron (Rough and Finish). • For high speed turning of steel and medium to low speed turning of cast iron. P10 P25 TT1500 • High crater and flank wear resistance. CVD Coated K10 K20 • First choice for finish machining of steel and cast iron roughing. • Steel turning application. TT3500 P15 P35 • Very good combination of wear resistance and toughness. CVD Coated • For finish to medium turning of steel. TT5030 S05 S20 • For a wide range of turning of high-temp alloys. PVD Coated M05 M20 • Very hard submicron substrate with good fracture toughness. M15 M35 • For a wide range of turning of sticky materials such as stainless steel and low carbon steel. TT5100 S15 S35 • Excellent chipping resistance and sticking resistance. CVD Coated P20 P40 • For finish and medium machining on stainless steel and low carbon steel. • For heavy roughing and interrupted cutting of steel. KT450 P25 P45 • Very tough grade. CVD Coated • For interrupted cutting of steel. M30 M40 • For medium to low speed turning of stainless steel, exotic alloys and low carbon steel. TT8020 S30 S40 • Toughest grade in turning product line. PVD Coated P30 P45 • For interrupted cut on stainless steel and exotic alloys. PV3010 P05 P15 • For high surface finish turning of steel, stainless steel and cast iron. PVD Coated M05 M15 • Excellent wear resistance and low coefficient of friction Cermet K05 K15 • Long tool life. P10 P15 CT3000 • Excellent surface finish turning on steel, stainless steel and cast iron. M10 M15 Uncoated • Excellent wear resistance and low coefficient of friction Cermet K10 K15 K10 K20 • General turning of cast iron, exotic alloy and non-ferrous materials including aluminum and K10 S10 S20 copper alloy. Carbide N10 N20 • Excellent wear resistant grade. T14 Recommended Cutting Speeds: sfm Materials Low Carbon Steel and Carbon Steel and Stainless Steel High Temp. Alloy Cast Iron Aluminum Low Carbon Alloy Steel Alloy Steel Alloy 490-1410 1310-2620 980-1960 330-980 820-1960 490-1640 490-820 100-330 490-1640 230-1150 230-750 100-260 330-1310 230-1050 230-980 230-820 160-490 65-130 980-2620 490-1970 650-980 330-1150 820-2300 490-1800 650-890 330-980 65-165 260-590 190-4920 T15 TTaeguTurnaeguTurn ChipbreakersChipbreakers T16 Chipbreaker Identification CNM ¶q ?? 120408 Machining Type Geometry and Application Information Finishing WS Wiper insert, super finishing Medium FA Finishing accurate Roughing FG General finishing, tight chipbreaker SF Finishing, stainless steel MC Medium, negative rake angle VF Vibration free ML Medium light, high positive rake angle MP Medium, positive rake angle MT Medium roughing, tough rake angle WT Wiper insert, medium roughing No indication-general use chipbreaker RT Roughing, tough rake angle RH Roughing, high feed T17 I USER GUIDE - CHIPBREAKERS egative Inserts Depth of Cut (inch) • Material: SAE1045 (180HB) • Cutting Speed: Vc=650 sfm .394 RH RH(N) RT MG- .197 MT .157 MP KNUX Type .138 MC Depth of Cut (inch) ML .276 .079 .236 KNUX-12 .197 .039 FA .157 KNUX-11 .028 .118 FG&SF .079 .003 .008 .014 .028 .039 .039 Feed (ipr) .020 .006 .008 .010 .012 .014 .016 .018 .020 Feed (ipr) ositive Inserts For Finish to Medium Applications For Medium Applications Depth of Cut (inch) Depth of Cut (inch) .118 .12 .098 .10 MT .079 .08 SPMR FG .059 .06 TPMR ew .039 N FA .04 .020 .02 .002 .003 .004 .005 .006 .008 .004 .005 .006 .008 .010 .012 Feed (ipr) Feed (ipr) T18 “WS and WT” Wiper Inserts for High Feed Turning A new solution for High Productivity and High Surface Quality Negative Inserts Chipbreaker Name and Geometry Applications and Features A B • For super finish applications WS • Steel, cast iron and stainless steel • Excellent chip control and low cutting forces A B • For medium to medium rough applications WT • Steel, cast iron and stainless steel • Stable cutting and low cutting forces with high feed rate Positive Insert Chipbreaker Name and Geometry Applications and Features A B • For medium to medium rough applications WT • Steel, cast iron and stainless steel • Stable cutting and low cutting forces in high feed rate Negative Inserts Positive Inserts Depth of Cut (inch) Depth of Cut (inch) Feed (ipr) Feed (ipr) T19 I USER GUIDE - CHIPBREAKERS Negative Inserts Chipbreaker Name and Geometry Applications and Features A CNMG 43 • For super finish applications • Steel, stainless steel and heat resistant alloys FA B • Excellent chip control A WNMG 32 • For finish applications • Steel, stainless steel and cast iron FG B • Low cutting forces A CNMG 43 • For finish applications • Stainless steel and heat resistant alloys SF B • Low cutting forces A CNMG 43 • For medium applications • Steel and cast iron MC B • Strong rake geometry • Excellent chip control on medium turning applications A DNMG 43 • For slender workpiece applications • Vibration free VF B • Steel and stainless steel • High positive rake geometry to minimize cutting force A CNMG 43 • For medium light applications • Stainless steel, steel and aluminum ML B • Very high positive rake geometry to minimize built-up edge and cutting forces A CNMG 43 • For medium applications • Steel and stainless steel MP B • High positive rake geometry to optimize machining in stable conditions A WNMG 43 • For medium rough applications • Steel, cast iron and stainless steel MT B • Tough rake angle for general use A CNMG 43 • For medium rough applications • Steel and cast iron MG- B • Strong