Honing Guides the Best Guides Help Get a Keen Edge on a Variety of Blades
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Routers for Router Tables New-Breed Models Spare You the Expense of a Router Lift
Compliments of Fine Woodworking TOOL TEST Routers for Router Tables New-breed models spare you the expense of a router lift BY ROLAND JOHNSON ABOVE-TABLE ADJUSTMENTS MAKE THE DIFFERENCE A table-mounted router can be very versatile. But it’s important to choose a router that’s designed expressly for that purpose. The best allow both bit-height adjustments and bit changes from above the table. A router that makes you reach underneath for these routine adjustments will quickly become annoying to use. 54 FINE WOODWO R K in G Photo, this page (right): Michael Pekovich outers are among the most versatile tools in the shop—the go-to gear Height adjustment Rwhen you want molded edges on lumber, dadoes in sheet stock, mortises for Crank it up. All the tools for adjusting loose tenons, or multiple curved pieces bit height worked well. Graduated that match a template. dials on the Porter-Cable Routers are no longer just handheld and the Triton are not tools. More and more woodworkers keep very useful. one mounted in a table. That gives more precise control over a variety of work, us- ing bits that otherwise would be too big to use safely. A table allows the use of feather- boards, hold-downs, a miter gauge, and other aids that won’t work with a hand- held router. With a table-mounted router, you can create moldings on large or small stock, make raised panels using large bits, cut sliding dovetails, and much more. Until recently, the best way to marry router and table was with a router lift, an expensive device that holds the router and allows you to change bits and adjust cut- ting height from above the table. -
Pta and Hand Tools
Precision, Quality, Innovation PTA AND HAND TOOLS Hole Saws Hacksaws Jig Saws Reciprocating Saws Portable Band Saws Measuring Tapes Utility Knives Levels Plumb Bobs Chalk Rules & Squares Calipers Protractors Punches Shop Tools Lubricant Catalog 71 PRECISION, QUALITY, iNNOVATiON For more than 135 years, manufacturers, builders and craftsmen worldwide have depended upon precision tools and saws from The L.S. Starrett Company to ensure the consistent quality of their work. They know that the Starrett name on a saw blade, hand tool or measuring tool ensures exceptional quality, innovative products and expert technical assistance. With strict quality control, state-of-the-art equipment and an ongoing commitment to producing superior tools, the thousands of products in today's Starrett line continue to be the most accurate, robust and durable tools available. This catalog features those tools most widely used on a jobsite or in a workshop environment. 2 hole saws Our new line includes the Fast Cut and Deep Cut bi-metal saws, and application-specific hole saws engineered specifically for certain materials, power tools and jobs. A full line of accessories, including Quick-Hitch™ arbors, pilot drills and protective cowls, enables you to optimise each job with safe, cost efficient solutions. 09 hacksaws Hacksaw Safe-Flex® and Grey-Flex® blades and frames, Redstripe® power hack blades, compass and PVC saws to assist you with all of your hand sawing needs. 31 jig saws Our Unified Shank® jig saws are developed for wood, metal and multi-purpose cutting. The Starrett bi-metal unique® saw technology provides our saws with 170% greater resistance to breakage, cut faster and last longer than other saws. -
Matchfit 360 System Workbench Plans Project Overview
MATCHFIT 360 SYSTEM WORKBENCH PLANS PROJECT OVERVIEW The MATCHFIT 360 System Workbench is an all-in-one multifunctional workbench. Using MATCHFIT Dovetail Clamps and Dovetail Hardware, it allows you to go beyond the edge and clamp anywhere on the surface for hassle-free assembly. TOOLS & MATERIALS - Table Saw - 3/4” MDF, 32”x72” - Router table - 16’ 1-1/2” thick hard maple - 5” wide - MATCHFIT Dovetail Router bit, or comparable - Adjustable Locking Router Guide - free plans HERE 14º, 1/2” diameter dovetail router bit - Vertical Edge Routing Guide - free plans HERE - 1/4” diameter straight router bit - 3/4” diameter forstner bit - 1” diameter forstner bit - 1-1/2” 10-32 panhead screws and washers - 1/2” diameter forstner bit - MATCHFIT Dovetail Hardware - 45 degree chamfer router bit - 3/4” good quality plywood, 32”x72” FREE DOWNLOADABLE JIG PLANS Scan this QR code for access to our library of free jig plans and for more information about the MATCHFIT 360 System. microjig.com/matchfitplans INSTRUCTIONS STEP 1 - CUT THE STOCK TO SIZE To create the top and vertical side of the 360 workbench, cut a sheet of 3/4” plywood to 45-1/2” x 29-1/2”, and another at 29-1/2” x 18-1/2” on the table saw. Next, cut a sheet of 3/4” MDF to 45-1/4” x 29-1/4”, and another at 29-1/4” x 17-1/4”. INSTRUCTIONS STEP 2 - LAMINATE PLYWOOD AND MDF TOGETHER Glue MDF and plywood together leaving 1/8” reveal on all sides. This is to ensure that you have a flat edge to run along the fence when cutting laminated pieces to final size on the table saw. -
8" Utility Workshop Vise
HAND TOOLS – 90° Vise Clamp – Magnetic Support Jig – Anvil – Vise – Jaw Caps Shipping MAGNETIC Order Capacity Jaw Jaw Weight/ SUPPORT JIG Number Miter Height Length Lbs. #M-065 90° Angle AC-325 3 11/32" 1 3/8" 4 1/8" 8 1/2 Vise Clamp Wilton 90° angle clamps take the set-up time and effort out of metalworking applications that involve $99.90 EA holding material for right angle joining, assembling, #M-063 welding or grinding. A self-centering jaw quickly adjusts to clamp work pieces, even accommodating pieces of different sizes. Speed, safety and accuracy #M-061 are the key benefits that this clamping innovation brings to your shop. The 90° angle clamp is made of high quality cast #M-060 iron and is zinc plated. The spindle, which MAG- automatically pivots for an accurate 90° grip, is also M-060 M-061 M-063 M-065 copper plated to resist weld spatter. Slotted holes TOOL are provided in the base for convenient work bench Price Ea. $5.99 $6.99 $11.99 $24.99 mounting. For added precision, work surfaces, Size Small Medium Large X-Large including base, are milled. Inches 3.6x2.4x0.44 4.7x3.4x0.56 6.3x4x0.63 7.9x5x0.88 Supports 28 lb. 45 lb. 80 lb. 95 lb. CLAMP-ON TABLE VISE: Up To Direct Lift **11 lb. **16.5 lb. **27.5 lb. **33 lb. 6" BENCH VISE, HEAVY DUTY Ea Angle Net 6 oz. 12 oz. 1.65 lb. 2.75 lb. Aluminum Weight Zinc Die **In contact with ferrous Objects of adequate thickness and Cast Body, smooth surface finish Steel Anvil MADE IN & Jaws. -
A Different Spin on the Circle-Cutting Jig Dicey Vise Tip?
TipsNews & &Tricks Views A different spin on Dicey vise tip? the circle-cutting jig Bill Schneider’s bandsaw circle-cutting jig (Oct/Nov 2019) inspired me to make my own version (see photos below). The pivot bar sits flush with the base’s surface on my modified sled. On the underside of the bar, I attached a 1" × 1/4"-20 threaded rod that passes through a slot in the base. A fixture knob threads onto the rod to hold the position. Pivot holes every two inches along the bar allow cutting diameters from 1" to 48". An epoxied rare earth magnet in the travel stop helps to hold the base steady while the jig is in use. And a 1" hole where the blade cuts allows better dust collection, especially when I remember to remove the bandsaw’s throat plate before using the jig. —Edward Koizumi, Oak Park, IL Nothing could convince me to put my router in a vise (Dec/Jan 2020) and turn it on. Isn’t that unsafe? —Tila Talu, via email Senior editor Paul Anthony replies: Tila, if you’re concerned that the tool might jump from the vise, you can safely assure yourself that it won’t by testing the setup first with an unarmed router. Then exercise the same safety precautions that you do when using a table-mounted router. The small work surface is obviously not meant to support large work nor, of course, would you use this setup to make heavy cuts with big bits. This is really an impromptu configuration meant for small cuts on small pieces. -
Use the MICRODIAL Tapering Jig on Your Bandsaw
Use The MICRODIAL Tapering Jig On Your Bandsaw (As taught to us by Scott Phillips) 1 Copyright 2013: Micro Jig www.microjig.com Produced by: Consultingwoodworker.com When we designed the MICRODIAL Tapering Jig, we knew it was great for table saw use, and the router table if the top is large enough. We had not really thought of using it on any but the very largest industrial band saws. But during a recent visit with Scott Phillips of “The American Woodshop” TV show, he showed us a clever way to use the MICRODIAL on a common 14” bandsaw. Scott had added a simple plywood extension table onto his 14” bandsaw and used a clamping straight edge as the fence. Brilliant! Scott’s band saw has a pair of steel tubes already mounted so he used toggle clamps to connect his table onto the saw. Our table was a different design, so we needed to figure out our own design. You may need to adapt this to your specific table and materials on hand. 2 Copyright 2013: Micro Jig www.microjig.com Produced by: Consultingwoodworker.com A leftover side from a shipping crate was the basis of this table. The ply was a bit rough, so it was sanded and laminated to provide a smooth working surface. Cleats along three sides will keep the 1/2" thick table flat, and clearance for the blade is a 1” wide slot so the table simply slides on from the right side of the table. The real trick is to figure out a simple and easy way to attach the auxiliary table. -
ADB Staked Armchair
STAKED ARMCHAIR Chapter 2 Armbows are diff icult creatures. here’s something about building an armchair that tips the mental scales for many woodworkers. Making a stool is easy – it’s a board withT legs. OK, now take your stool and add a backrest to it. Congrats – you’ve made a backstool or perhaps a side chair. But once you add arms to that backstool you have committed a serious act of geometry. You’ve made an armchair, and that is hard-core angle business. Yes, armchairs are a little more complicated to build than stools or side chairs. But the geometry for the arms works the same way as it does for the legs or the spindles for the backrest. There are sightlines and re- sultant angles (if you need them). In fact, I would argue that adding arms to a chair simplifies the geometry because you have two points – the arm and the seat – to use to gauge the angle of your drill bit. When you drill legs, for example, you are alone in space. OK, I’m getting ahead of myself here. The key point is that arms are no big deal. So let’s talk about arms and how they should touch your back and your (surprise) arms. Staked Armchair all sticks are on 2-3/4" centers 2-3/4" 4-1/2" 3-1/2" 65° 38° 2-1/2" 2-1/2" CHAPTER II 27 Here. This is where I like the back of the armbow to go. Its inside edge lines up with the outside edge of the seat. -
MITER SAW SAFETY (Reviewed 9/27/2007)
MITER SAW SAFETY (Reviewed 9/27/2007) 1. Tool Use and Care • Use clamps or other practical way to secure and support the work piece to a stable platform. Holding the work by hand or against you body is unstable. It allows for work to shift, causes binding of the tool and loss of control. • Do not force tool. Use correct tool for you application. The correct tool will do the job better and safer at the rate for which it is designed. Do not use the tool for purposes not intended – for example; do not use the miter saw for slicing meat. • Do not use tool if switch does not turn it “ON” or “OFF”. Any tool that cannot be controlled with the switch is dangerous. • Disconnect the plug from the power source before making any adjustments for changing accessories. Such prevention safety measures reduce the risk of starting the tool accidentally. • Keep cutting tools sharp and clean. Properly maintained tools, with sharp cutting edges, are less likely to bind and easier to control. When mounting saw blades be certain that the arrow on the blade matches the direction of the arrow marked on the tool and that the teeth are also pointing in the same direction. • Inspect guards before using. Keep guards in place. Check moving parts for binding or any other condition that may affect the normal operation of safety features of the tool. If damaged, have tool serviced before using the tool. Many accidents are caused by poorly maintained tools. • Do not alter or misuse tool. -
Heritage Bamboo Band Saw Jig
Heritage Bamboo Fly Rods Heritage Bamboo Band Saw Jig James E. (JED) Dempsey – Maker [email protected] Congratulations on your purchase of my Heritage Bamboo Band Saw Jig and continuing in the tradition of famed bamboo rodmakers such as Payne, Leonard, Halstead, Gillum and Uslan. As an apprentice at Payne under the tutelage of Walt Carpenter, I sawed many bamboo culms in preparation for them going on the Payne saw beveller. I am also the owner of the Uslan bamboo saw which uses a table saw blade that is very similar in design to my current jig except that we are using a band saw instead. Why a band saw? The answer is simple – less waste. A table saw blade is .125” or more thick and the band saw blade is usually .025” to .030” thick. That means for every 3 strips you get using a table saw, I get 4 strips or more depending on the width of strip you choose to cut. Using the procedures I have laid out below, you will get uniform straight strips that require little or no straightening. This produces time savings and eliminates a number of issues that split strips present. The one thing you will discover that “run out” is a myth promulgated by amateur rodmakers to justify splitting. Again, remember the great production rod companies and great classic rodmakers that today’s rodmakers try to copy and emulated all sawed cane and run out was never a real issue with them. The only exception was Garrison. One of the issues most of today’s rodmakers worry about sawing and working cane is generation of saw dust. -
Get Top Results with a Real Sharpening System
NEW DESIGN CAST FRAME FOR MAXIMUM PRECISION Tormek Jig Solutions Included with the Tormek T-8 SVM-45 Knife Jig SE-77 Square Edge Jig For most knives. Jig width 45 mm For plane irons and wood chisels. (1¾"). Long knives need to be stiff. Max tool width 77 mm (3"), max tool Minimum blade length 60 mm (23/8"). Get top results with thickness 9 mm (3/8"). Safety stops prevent Also for carver’s draw knives. the tool from slipping off the stone. UPGRADED (SE-77 replaces SE-76.) For small knives see SVM-00 under Accessories a real sharpening system SVM-140 TT-50 Truing Tool Long Knife Jig Trues the grindstone exactly round and Suitable for long and flexible knives. flat. Guided by the Universal Support, The 140 mm (5½") width of the jig which also guides the jigs. Dual knobs stabilizes a thin blade. Minimum for smooth feed across the stone. blade length 160 mm (6¼"). SVX-150 Dimensions SP-650 Stone Grader Scissors Jig Square Width 270 mm (105/8") The fine side grades the stone for a 1000 Universal Support For scissors of all sizes and shears. Edge Jig Depth 270 mm (105/8") grit finish. The coarse side of the grader • For vertical or horizontal mount. Also suitable for portable electric Height 330 mm (12") reverses the stone to normal fast grinding. • Micro adjust with scale for each 0.25 mm (0.01"). hand planer blades. Weight Activates a glazed stone. Shipping weight 18.2 kg (40.1 lbs) Machine only 14.8 kg (32.6 lbs) SVA-170 Axe Jig Leather Honing Wheel WM-200 AngleMaster For carving and carpenter’s axes. -
Pad Foot Slipper Foot
PAD FOOT SLIPPER FOOT The most familiar foot of the To me, the slipper foot is the three, the pad foot has plenty most successful design for of variations. In the simplest the bottom of a cabriole leg, and most common version the especially when the arrises 3 rim of the foot is ⁄4 in. to 1 in. on the leg are retained and off the floor and its diameter gracefully end at the point is just under the size of the of the foot. There’s a blend leg blank. A competent 18th- of soft curves and defined century turner easily could edges that just works. This have produced it in less than particular foot design was 5 minutes, perhaps explaining taken from a Newport tea its prevalence. This is my table in the Pendleton House interpretation of a typical New collection at the Rhode Island England pad foot. School of Design Museum. 48 FINE WOODWORKING W270BR.indd 48 7/3/18 10:24 AM A step-by-step guide to creating three distinct period feet for the cabriole leg BY STEVE BROWN One Leg, Three Feet n the furniture making program at North Bennet Street School, students usually find inspiration for Itheir projects in books from our extensive library. They’ll find many examples of period pieces, but SLIPPER FOOT TRIFID FOOT they’ll also find more contemporary work. What they won’t find is any lack of possibilities. Sometimes limit- To me, the slipper foot is the The trifid foot is similar to the ing their options is the hard part. -
— 120V Electric Power Tools — Chop Saw – Bandsaw – Reciprocating
— 120V Electric Power Tools — Metabo Tools start on pg. 472 Industrial Grade Double Insulated with Auto-Stop Carbon Brushes Chop Saw – Bandsaw – Reciprocating Saw – Saddle Jig 14" Chop Saw – Model CS14-15 SADDLE JET JIG™ Chop Saw Also available in 220V - Call Order # Saddle Jet Jig ARCHER SJ2200C Pipe Set Up Illustration* $39.95 Ea The SJ2200C is a saddle jet Angled Wing Plate jig. It saddles 1/2" to 3" Sticker Gauge pipe and makes a perfect Quick release adjustable vise saddle cut in as little as 30 seconds. It fits easily adds versatility. into a chop saw with no Locking "T" Tab Order #01415 adjustments needed. In just a few simple steps, be ready Includes Instructions $299.99 Ea to weld with no grinding Pipe Channel Center-Line Gauge necessary. It will save you (Magnetic) time and money. *Jig Does not included Chop Saw or Pipe Supplied with 1 Blade (Wheel) Variable Speed Portable Band Saw – Model #4479 (For blades see page 466) POWER, PERFORMANCE, DURABILITY FOR FAST, Order #4479 PORTABLE CUTTING OF DRYWALL TRACK, ANGLE IRON, CONDUIT PIPE, CHANNELS, TUBING, REBAR AND MORE... $399.85 Ea Powerful 15 AMP Motor Designed for Maximum Cutting Trigger switch in handle Efficiency – Rugged Construction - For Use with Abrasive Cut- Quick and easy blade change Off Wheels P/N 178141 (see pages 4 & 4 ) 09 10 Variable speed selection dial • For single phase alternating current (and occasional DC use) increases versatility and provides easy job repeatability • Especially suitable for quick precise cutting of steel, non-ferrous metals, iron and cast profile..