Resin for Plug and Abandonment
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Resin for Plug and Abandonment © Wild Well Control, Inc. Tyler James . Mechanical Engineer . Cement Specialist CSI Technologies . Cement Experts . Research Laboratory . Field Scale Testing ControlSEAL Resin 2 1 1 / 5 / 2 0 1 9 What is Properties & ControlSEAL Advantages 3 1 1 / 5 / 2 0 1 9 Mechanical Properties Tensile Strength Compressive Strength 4000 9000 3500 8000 3000 7000 6000 2500 5000 2000 PSI PSI 4000 1500 3000 1000 2000 500 1000 0 0 ControlSEAL Cement ControlSEAL Cement 4 1 1 / 5 / 2 0 1 9 5 1 1 / 5 / 2 0 1 9 Solids Free 6 1 1 / 5 / 2 0 1 9 Tensile Strength in Calcium Bromide 4000 3500 3000 2500 2000 PSI 1500 1000 500 0 7 1 1 / 5 / 2 0 1 9 8 1 1 / 5 / 2 0 1 9 Bonding Brittle Immiscible in water Flexible Solids Free Incompatible with Water Resin Thermal Degradation Chemical Degradation Chemically Inert Tg Shrinkage High Compressive Strength What is Resin Synthetic Resin Thermosetting Polymer Some are thermosetting plastics in which the term "resin" is loosely applied to the reactant or product A plastic that is irreversibly cured from a liquid…. curing changes the resin into an infusible, insoluble polymer network. 10 1 1 / 5 / 2 0 1 9 Resin “Thermosetting Polymer” . Epoxy . Furan . Phenolic . Polyester 1. Base polymer 2. Reactive sites 3. Curing agents 11 1 1 / 5 / 2 0 1 9 Resin as a Durable Barrier Fluid Properties Set Mechanical Properties - Contamination - Chemical Stability - Placement Technique - Thermal Stability - Handling Time - Shrinkage - Viscosity - Adhesion - Glass Transition Temperature - Strength (Tensile and Compressive) - Young’s Modulus / Poission’s Ratio - Resilience 12 1 1 / 5 / 2 0 1 9 Durable Barriers 13 1 1 / 5 / 2 0 1 9 BARRIER LIFE TIMELINE nt Temperature Pressure Fatigue Damage l Seal laceme Initia BarrierP ure Test Press American Oxford Dictionary 14 1 1 / 5 / 2 0 1 9 1. Fatigue - Stress Variation 2. Plug Profile Change - Plastic Deformation - Shrinkage 3. Thermal Degradation 4. Corrosion - Chemical Attack 15 1 1 / 5 / 2 0 1 9 Stress Variation / Fatigue Cement Yield Point . Yield Point s . Young’s Modulus Stres Young’s Modulus Strain 16 1 1 / 5 / 2 0 1 9 Plug Profile Change Hydrostatic Pressure Plastic Deformation . At stresses below yield point Shrinkage . Post set (after pressure test) Adhesion Friction Creep Modulus or Relaxation Modulus Stress in plug o Adhesion strength o Shrinkage (during set) o Well parameters Formation Pressure Shrinkage (Post set) 17 1 1 / 5 / 2 0 1 9 Thermal Degradation / Corrosion (Chemical Attack) Baseline Bottom Baseline Middle . Polymer stiffness Baseline Top - Structure Aromatic Bottom - Bonding Aromatic Middle Tensile Strength in Aromatic Hydrocarbon Aromatic Top 4000KIPs Non-Aromatic Bottom 3500 3000 Non-Aromatic Middle 2500 Non-Aromatic Top 2000 PSI Cement 1500 Brine Bottom ControlSEAL 1000 Brine Middle 500 0 Brine Top Inch 18 1 1 / 5 / 2 0 1 9 Critical Properties for Durable Barriers How To Measure? . Young’s Modulus . Yield Point . Adhesion Strength . Shrinkage (during set) . Well Parameters . Creep Modulus or Relaxation Modulus . Shrinkage (after set) 19 1 1 / 5 / 2 0 1 9 Thank you Decomworld: Resin Makes Debut Decomworld: JIP Resin Delivers Knockout Blow Over Cement Please contact us at: [email protected] 20 1 1 / 5 / 2 0 1 9.