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Mixing Dissolution Homogenization Emulsification Mixing Dissolution 海外向けカタログ_表1-表4 Your Reliable Partner for Total Process Solution in Mixing Dissolution Homogenization Emulsification Damanizer VMIX Dynamixer Processor USmix Emulder High Emulder IZUMI FOOD MACHINERY CO.,LTD Homogenizer http://www.izumifood.shi.co.jp Head Office / Techno Cente（r R&D Center） 4-2-30 Shioe, Amagasaki-shi, Hyogo 661-8510 JAPAN Tel:+81-6-6718-6150 Fax:+81-6-6718-6151 East Japan Office （/ Overseas Sales Department） ThinkPark Tower 25F, 2-1-1 Osaki, Shinagawa-ku, Tokyo 141-6025 JAPAN Tel:+81-3-6737-2670 Fax:+81-3-6866-5125 Jakarta Representative Office WISMA GKBI 16F, Suite #1606 Jl Jend Sudirman No.28 Jakarta, 10210 INDONESIA Tel:+62-(0)21-5790-2710 Fax:+62-(0)21-5795-1210 West Japan Office Osaka Mitsuibussan Bldg. 10F, 2-3-33 Nakanoshima, Kita-ku, Osaka 530-0005 JAPAN Tel:+81-6-7635-3688 Fax:+81-6-7711-5127 Awaji Factory 552-1, Hirota Hirota, Minami Awaji-shi, Hyogo 656-0122 JAPAN Tel:+81-799-45-1121 Fax:+81-799-45-1128 IZUMI FOOD MACHINERY CO.,LTD • Sapporo Office • Kyushu Office 1509/1300 printed in Japan produced by ING カタログ（英文）_01-02 Mixing Dissolving Dispersing Emulsifying Homogenizing - A Total Solution Package - I F M Process Deaeration/ Heating&Cooling Dissolution/Mixing Mixing/Blending Emulsification/Homogenization Filling Degassing Pasteurization Products Soy bean milk Soup Base powder Fats and Oils Mixing/Blending Emulsification/Homogenization Degassing Pasteurization Dressing dissolution Health foods Defatted flour Ingredient Emulsification/Homogenization/ Blending Degassing Pasteurization Liquid food dissolution Micronization Micronization Flavor Cosmetic Blending Mixing Degassing/Forming Pasteurization Filling Emulsification Micronization Functional beverage Powder dissolution Fermentation Extraction Degassing Pasteurization Health foods Blending Emulsification Emulsification/Homogenization/ Fat and Oil Chemical Dissolution Blending Mixing Degassing Heating&cooling Micronization Damanizer Emulder High Emulder Deaerator Pasteurizer Tank for Dissolution / Mixing / Blending Homogenizer V MIX Functional Tank system Pump for Emulsification/Dissolution system Dynamixer Tank for Dissolution / Mixing / Blending / Emulsification / Crushing V MIX Dynamixer Usmix Damanizer Slash mixer Emulder High Emulder Homogenizer Micro blender Processor • Emulder / High Emulder Paste Mixing ○ ○ ○ ○ ○ Dynamixer Mixing for liquid with solid ◎ ◎ ○ Mixing Mixing for liquid with high viscosity ○ △ ○ ◎ ◎ Dynamixer Processor USmix Gas-liquid mixing/Overrun ◎ Mixing without shearing ◎ ◎ Emulsifying/Crushing Mayonnaise, Dressing, Oysters Sauce, Crushing for frozen cheese block ◎ △ Emulder Cellrose fibers, Wasabi, Fishbone paste, etc Crushing Crushing for vegetables ◎ ◎ ○ Pump Micronization for vegetables △ △ ◎ ○ ○ High speed powder dissolution with shearing ◎ ◎ ◎ ◎ • V MIX • Emulder/High Emulder • Homogenizer • DMP • Emulder/High Emulder • Homogenizer • Damanizer • DMP • Emulder/High Emulder • Homogenizer Dissolution Powder dissolution without shearing ◎ ○ Self-priming capability for powder ◎ DMP Powder Preliminary emulsification △ ○ ○ ◎ ○ V MIX V MIX Finishing emulsification for dressing ◎ ◎ ○ Emulsification Finishing emulsification for additive ◎ ◎ ○ ◎ Emulsification for milk ◎ Transporting capasity for liquid ○ ◎ ◎ Homogenizer Water Homogenizer Homogenizer Damanizer Available for set up exist product line with easy ○ ◎ ◎ ◎ Pump Emulder Pump Emulder Pump Emulder Corresponding to the production of a variety of products in small amounts ◎ ◎ ◎ ◎ ○ ○ ○ ○ 1 2 カタログ（英文）_03-04 Damanizer V MIX Powder Dispersion and Dissolution All Purpose Versatile Mixer Flow To next process Block Flow Powder Liquid Powder in Hopper Efficient mixing by the arrm blades Surface Rotary valve Rotary valve Inner Circulation Strong discharge from the Bottom blade Powder shut valve Inlet Dissolution part Available for high viscosity products Separator Inner circulation system • Characteristics Finish! • Changeable Volume ; 20%~120% Dissolution part • Wide lange of Viscosity ; 1~around 50,000mPa.s • Shorter time to mixing ; Half to Paddle Blade Dissolution part detail Solution exit & • Less involvement of air with slow rotation back to inner Casing Rotor-1 Rotor-2 circulation • Uniform mixing for slurry Field Powder & Liquid Pre-dissolution Main-dissolution Beverage, Diary, Seasoning, Brewing, Confectionery, Bakery, Pharmaceutical, Chemical, etc Separator • Comparison at varying quantity mixing Powder (V MIX vs Standard Double Paddle Blade, H=Liquid depth, D=Inner diameter of tank) . Non-fat powder, CMC, Case in Na, Soybean powder, Sugar, Syrup diluted solution (Viscosity 150mPa s), Pv=0.3kW/m3, Resin chips (Specific gravity 0.95, 3wt%) Coloring powder, Thickener, Gelling Agent, etc Mixing power （kW/ｍ3） Dissolution system by 2 steps of rotor Max for 800.000mPa・s experience for Toothpaste 5.0 Curry Mayonnaise 1.0 Heat/Cool of Condenced Extract Gas absorption 550 730 Sauce Ketchup Ice cream mix Puree of furit/vegitable Powder M Mixing of the different Yoghurt Standard Double Paddle Blade specific gravity 0.1 Dispersion of solid in soup Dissolving sugar, salt, emulsifier Powder hopper 0.01 Viscosity 1 10 100 1,000 10,000 (mPa・s) M F1 V MIX Application Sample Liquid Rotary 1900 valve Liquid quantity & speed Reducing ） M 1200 （ Inlet • Mixing time comparison (V MIX vs Standard Double Paddle Blade) Damanizer V MIX • Specifications 1600 Scale-up sample In case mixing liquid with φ In case of 500L tank ( 1900) . • Experience V MIX........................27 sec 1000mPa s viscosity Damanizer Standard Double Paddle Model SPVM 22-1815 Blade.........................63 sec Type of industry Powder Powder Discharge kg/hr Liquid Discharge kg/hr Power(kW) Power 11kw (Inverter) Powder suction speed 25kg/min SUS304 Chemistry Iodine 420 1800 11 Capacity(L) Inner Diam.(mm) Motor power(kW) Total height(mm) Solution discharge Qty 3000kg/hr (It depends on products & mixture) Cook Soybean flour 600 3000 11 Compared to V MIX of completing decoloring in 15 sec, Standard 100 500 0.2 2000 Discharge puressure +0.02MPa (2m) Chemistry CMC 15 1500 11 Before supplying decoloring liquid After 5 sec After 15 sec Double Paddle Blade of 35 sec Shaft sealing Machanical seal Carbide/Carbon O ring NBR Chemistry Detergent 1500 1500 11 and still lingering of color 250 700 0.2 2550 Finishing Inner surface : #320 buff polish Brewing Rice flour 3000 4500 11 Standard Double Paddle Blade 1000 1300 0.55 2710 Foods Casein sodium 660 2000 11 Powder suction hopper Beverage CMC 189 7920 11 2500 1550 1.1 3950 Size φ400 x 350H (To be discussed) Pharmaceutical PVA mixed powder 108 1100 11 Inner/Outer surface : #320 buff SUS304 4000 1700 2.2 4900 Finishing Confectionary Gelatin, jelly 956 3000 11 polish/acid cleaning Beverage Pectin 114 3000 11 5000 1900 2.2 5150 Inner circulation tube Bevarage Gelling agent 150 2100 11 10000 2400 5.5 5950 Shape Single cylindrical Sugar Dextrin 1500 1500 11 Inner/Outer surface : #320 buff SUS304/O ring NBR Pharmaceutical Soybean flour 1170 4800 11 Before supplying decoloring liquid After 5 sec After 15 sec After 35 sec Finishing polish/acid cleaning Confectionary Gelatin, jelly 956 3000 11 CMC solution liquid (Viscosity 500mPa.s), Pv=0.3kW/m3, Iodine decolorization reaction 3 4 カタログ（英文）_05-06 Dynamixer & Dynamixer Processor / USmix All in one solution in one tank. Intensive Shear, Disperse, Dissolute, and Mixing with optional thermal process - heating and cooling. Dynamixer • Crushing and dissolving 20㎏ Dynamixer of frozen cheese block USmix • Applications Processor Dissolution for paste Homogenization & Mixing for product with solid matter Emulsification for dressing Dissolution Emulsification for Homogenization & sauce Mixing for high viscosity product Mixing Emulsification Dissolution Emulsification for Before operation for powder additives Cooling for liquid after heated Batch sterilization • Discharger Cooling Heat Cocking for crushing small solids and USmix dissolving powder Protection against heat build up Heat cooking at emulsification Chopper Blade work on (875rpm) Crushing Micronization Crushing for vegetables/fruits Micronization for vegetables/ fruits after crushed • Example USmix test unit •Dressing •Capacity • Chopper Blade After vanishing big Xanthangum＋Egg Yolk＋Soy bean 375L（Dissolution tank & USmix） for crushing bigger solids solids, scraper q 3（％） • Structure 20 work on • Emulsification device at the bottom. inside 18 Dissolution tank 14min It performs dissolution • Mixing agitator at the upper. 16 Dissolution tank 14min + Emulder to final Emulsification in 14 USmix 14min only one single tank • Feature 12 10 • Dissolve～Emulsification～Mixing 8 all in one tank. 6 After Chopper Blade is gone 1750rpm • Easy CIP 4 • Double cup Discharger dissolving Quantity of relative particle 2 Scraper Combination Bottom & Side Sweep for dissolving smaller solids 0 image image and pastes 0.5 1 5 10 50 Size of particle（μm） Dynamixer Line-up Dynamixer Processor Line-up USmix Bottom Agitating Device Line-up USmix Bottom and Upper Agitating Device Line-up D D D D D O.D Lv Lv Lv O.D I.D I.D I.D I.D I.D Lv Lv O.D O.D O.D O.D I.D O.D Lv H O.D H H Lv H H H I.D H H Lv I.D h h h h h h h h 100L～350L Scale 500L～5000L Scale Under 1000L Scale Over 1500L Scale Under 350L Scale 500～Under 1000L Scale Over 1500L scale Rotor Rotor Scraping blade Bottom agitating device Bottom agitating device Upper agitating device Power Rotor Power Motor Lv I.D O.D D h H Motor speed Lv I.D O.D D h H Motor speed Gear motor speed Power Power Power Lv I.D. O.D. D H Rotor speed Lv I.D. O.D. speed Single speed D H h of rotation
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