DOCSLIB.ORG

Grizzly.Lathe.Manual.G4003 M.Pdf

Total Page：16

File Type：pdf, Size：1020Kb

Download full-text PDF Read full-text
Grizzly.Lathe.Manual.G4003 M.Pdf GEAR HEAD METAL LATHE MODEL G4002 / G4003 INSTRUCTION MANUAL COPYRIGHT © 2000 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC. REVISED JANUARY, 2000 PRINTED IN CHINA Table Of Contents PAGE 1. SAFETY SAFETY RULES FOR POWER TOOLS ..........................................................2-3 ADDITIONAL SAFETY INSTRUCTIONS FOR METAL LATHES........................4 2. CIRCUIT REQUIREMENTS 220V OPERATION ..............................................................................................5 EXTENSION CORDS ..........................................................................................5 GROUNDING ......................................................................................................5 3. INTRODUCTION COMMENTARY....................................................................................................6 UNPACKING ........................................................................................................7 PIECE INVENTORY ............................................................................................7 CLEAN UP............................................................................................................8 SITE CONSIDERATIONS ....................................................................................8 4. ASSEMBLY & SETUP MOUNTING ..........................................................................................................9 LUBRICATION ....................................................................................................9 CHUCKS ........................................................................................................9-10 LIVE CENTER....................................................................................................10 STEADY REST ..................................................................................................11 FOLLOW REST..................................................................................................11 4-JAW CHUCK ASSEMBLY ..............................................................................12 5. CONTROLS SPINDLE SPEEDS ............................................................................................13 FEED DIRECTION ............................................................................................14 SELECTING THE FEED ROD ..........................................................................14 QUICK CHANGE SELECTION ..........................................................................15 FEED RATE CHART..........................................................................................15 THREAD SELECTION ..................................................................................16-19 CARRIAGE CONTROLS....................................................................................20 TOOLPOST ........................................................................................................21 TAILSTOCK CONTROLS ..................................................................................21 TEST RUN..........................................................................................................22 6. ADJUSTMENTS GIBS..............................................................................................................23-24 STEADY REST/FOLLOW REST........................................................................24 TAILSTOCK ..................................................................................................25-26 7. MAINTENANCE LUBRICATION ..............................................................................................27-28 BEARING PRELOAD ........................................................................................28 8. CLOSURE................................................................................................................29 MACHINE DATA ..........................................................................................................30-31 PARTS BREAKDOWN AND PARTS LISTS ................................................................32-49 WARRANTY AND RETURNS ............................................................................................50 SECTION 1: SAFETY For Your Own Safety Read Instruction Manual Before Operating This Equipment The purpose of safety symbols is to attract your attention to possible hazardous conditions. This manual uses a series of symbols and signal words which are intended to convey the level of importance of the safety messages. The progression of symbols is described below. Remember that safety messages by themselves do not eliminate danger and are not a substi- tute for proper accident prevention measures. Indicates an imminently hazardous situation which, if not avoided, WILL result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, COULD result in death or serious injury. Indicates a potentially hazardous situation which, if not avoided, MAY result in minor or moderate injury. It may also be used to alert against unsafe practices. This symbol is used to alert the user to useful information NOTICE about proper operation of the equipment. Safety Instructions For Power Tools 1. KEEP GUARDS IN PLACE and in working 5. KEEP CHILDREN AND VISITORS order. AWAY. All children and visitors should be kept a safe distance from work area. 2. REMOVE ADJUSTING KEYS AND WRENCHES. Develop a habit of checking 6. MAKE WORK SHOP CHILD PROOF with to see that keys and adjusting wrenches padlocks, master switches, or by removing are removed from tool before turning on. starter keys. 3. KEEP WORK AREA CLEAN. Cluttered 7. DON’T FORCE TOOL. It will do the job areas and benches invite accidents. better and safer at the rate for which it was designed. 4. DON’T USE IN DANGEROUS ENVIRON- MENT. Don’t use power tools in damp or 8. USE RIGHT TOOL. Don’t force tool or wet locations, or where any flammable or attachment to do a job for which it was not noxious fumes may exist. Keep work area designed. well lighted. -2- G4002/3 Gear Head' Lathes Safety Instructions For Power Tools 9. USE PROPER EXTENSION CORD. Make 13. DON’T OVERREACH. Keep proper foot- sure your extension cord is in good condi- ing and balance at all times. tion. Conductor size should be in accor- dance with the chart below. The amperage 14. MAINTAIN TOOLS WITH CARE. Keep rating should be listed on the motor or tool tools sharp and clean for best and safest nameplate. An undersized cord will cause a performance. Follow instructions for lubri- drop in line voltage resulting in loss of cating and changing accessories. power and overheating. Your extension cord must also contain a ground wire and 15. DISCONNECT TOOLS before servicing plug pin. Always repair or replace exten- and changing accessories, such as blades, sion cords if they become damaged. bits, cutters, and the like. Minimum Gauge for Extension Cords 16. REDUCE THE RISK OF UNINTENTION- LENGTH AL STARTING. Make sure switch is in off AMP RATING 25ft 50ft 100ft position before plugging in. 0-6 18 16 16 7-10 18 16 14 17. USE RECOMMENDED ACCESSORIES. 11-12 16 16 14 Consult the owner’s manual for recom- 13-16 14 12 12 mended accessories. The use of improper accessories may cause risk of injury. 17-20 12 12 10 21-30 10 10 No 18. CHECK DAMAGED PARTS. Before fur- ther use of the tool, a guard or other part 10. WEAR PROPER APPAREL. Do not wear that is damaged should be carefully loose clothing, gloves, neckties, rings, checked to determine that it will operate bracelets, or other jewelry which may get properly and perform its intended function. caught in moving parts. Non-slip footwear Check for alignment of moving parts, bind- is recommended. Wear protective hair cov- ing of moving parts, breakage of parts, ering to contain long hair. mounting, and any other conditions that may affect its operation. A guard or other 11. ALWAYS USE SAFETY GLASSES. Also part that is damaged should be properly use face or dust mask if cutting operation is repaired or replaced. dusty. Everyday eyeglasses only have impact resistant lenses, they are NOT safe- 19. NEVER LEAVE TOOL RUNNING UNAT- ty glasses. TENDED. TURN POWER OFF. Don’t leave tool until it comes to a complete stop. 12. SECURE WORK. Use clamps or a vise to hold work when practical. It’s safer than using your hand and frees both hands to operate tool. G4002/3 Gear Head Lathes -3- Additional Safety Instructions For The Lathe 1. MAKE SURE ALL GUARDS are in place 9. NEVER OPERATE THE LATHE WITH and that the lathe sits on a flat, stable sur- DAMAGED OR WORN PARTS. Maintain face. your lathe in proper working condition. Perform routine inspections and mainte- 2. BEFORE STARTING THE MACHINE be nance promptly when called for. Put away certain the workpiece has been properly adjustment tools after use. engaged in the chuck and tailstock center (if in use) and that there is adequate 10. MAKE SURE YOUR METAL LATHE IS clearance for full rotation. TURNED OFF, disconnected from its power source and all moving parts have 3. ADJUST TOOL HOLDER to provide prop- come to a complete stop before starting er support for the turning tool you will be any inspection, adjustment, or mainte- using. Test tool holder clearance by rotat- nance procedure. ing workpiece by hand before turning lathe on. 11. KEEP LOOSE CLOTHING ARTICLES such as sleeves, belts or jewelry items 4. SELECT THE TURNING SPEED which is away from the lathe
Load more

Recommended publications
  • Milling Machine Operations
    SUBCOURSE EDITION OD1644 8 MILLING MACHINE OPERATIONS US ARMY WARRANT OFFICER ADVANCED COURSE MOS/SKILL LEVEL: 441A MILLING MACHINE OPERATIONS SUBCOURSE NO. OD1644 EDITION 8 US Army Correspondence Course Program 6 Credit Hours NEW: 1988 GENERAL The purpose of this subcourse is to introduce the student to the setup, operations and adjustments of the milling machine, which includes a discussion of the types of cutters used to perform various types of milling operations. Six credit hours are awarded for successful completion of this subcourse. Lesson 1: MILLING MACHINE OPERATIONS TASK 1: Describe the setup, operation, and adjustment of the milling machine. TASK 2: Describe the types, nomenclature, and use of milling cutters. i MILLING MACHINE OPERATIONS - OD1644 TABLE OF CONTENTS Section Page TITLE................................................................. i TABLE OF CONTENTS..................................................... ii Lesson 1: MILLING MACHINE OPERATIONS............................... 1 Task 1: Describe the setup, operation, and adjustment of the milling machine............................ 1 Task 2: Describe the types, nomenclature, and use of milling cutters....................................... 55 Practical Exercise 1............................................. 70 Answers to Practical Exercise 1.................................. 72 REFERENCES............................................................ 74 ii MILLING MACHINE OPERATIONS - OD1644 When used in this publication "he," "him," "his," and "men" represent both
    [Show full text]
  • Variable Speed 7 X 12 In. Metal Lathe
    VARIABLE SPEED 7 X 12 IN. METAL LATHE Model # 3455 bit.ly/wenvideo IMPORTANT: Your new tool has been engineered and manufactured to WEN’s highest standards for dependability, ease of operation, and operator safety. When properly cared for, this product will supply you years of rugged, trouble-free performance. Pay close attention to the rules for safe operation, warnings, and cautions. If you use your tool properly and for intended purpose, you will enjoy years of safe, reliable service. NEED HELP? CONTACT US! Have product questions? Need technical support? Please feel free to contact us at: 800-232-1195 (M-F 8AM-5PM CST) [email protected] WENPRODUCTS.COM TABLE OF CONTENTS Technical Data 2 General Safety Rules 3 Specific Safety Rules For Metal Lathes 4 Electrical Information 6 Know Your Lathe 7 Assembly 8 Operation 9 Maintenance 19 Troubleshooting Guide 20 Exploded View & Parts List 22 Warranty 25 TECHNICAL DATA Model Number: 3455 Motor: 120V, 60Hz, 4A Swing Over Bed: 7 in. (180 mm) Distance Between Centers: 12 in. (300 mm) Spindle Bore: .79 in. (20 mm) Cross Slide Travel: 2-1/2 in. (65 mm) Compound Slide Travel 2.16 in. (55 mm) Speeds: 100 to 2500 RPM Spindle Taper: MT3 Tailstock Taper: MT2 Longitudinal Feed Rate: .1 to .2 mm Screw Threads: 15 to 52 TPI in 18 steps Weight: 81 lbs. 2 GENERAL SAFETY RULES Safety is a combination of common sense, staying alert and knowing how your item works. SAVE THESE SAFE- TY INSTRUCTIONS. WARNING: To avoid mistakes and serious injury, do not plug in your tool until the following steps have been read and understood.
    [Show full text]
  • Pictograms Used in This Book
    www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus 1 www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus 2 www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus 3 www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus Project example – artwork: earrings made out of aluminum, plastic, and brass. 4 www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus Project example – special shapes made easily: elliptical UFO shape. “Poor man’s” CNC lathe. Any shape can be approximated by slicing it. Thus, you can cut any shape on a mechanical lathe without any accessories. The basics of this operation are described in this book. Slicing tables are included. A CD can be purchased at our online shop which provides the software. Computer skills or a CNC system are not required. 5 www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus Project example – engineering topics: how to cut a perfect Morse taper? Make your own accessories. Project example – engineering topics: Project example – engineering topics: inexpensive inexpensive chucks for center drills. lathe chuck to T-slot table adapter. 6 www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus 7 www.LatheCity.com Vol. I, 2nd Ed. © 2013, Uwe Burghaus LatheCity Safely Working with Benchtop Systems I Volume 1 - Metal Lathe Operations 2nd Edition, 2013 ISBN-10: 0991153006 ISBN-13: 978-0-9911530-0-8 Publisher and author: Uwe Burghaus, 4465 47th St S, Fargo, ND 58104, USA st © 2012, 1 Edition, Uwe Burghaus/LatheCity, Fargo, North Dakota, USA nd © 2013, 2 Edition, Uwe Burghaus/LatheCity, Fargo, North Dakota, USA No part of this publication may be reproduced, stored in a retrieval system or transmitted in any form or by any means except as permitted by the United States Copyright Act, without prior written permission of the author.
    [Show full text]
  • MW Article Index
    MW Article Index Article Title Author Name Page Subject Issue A Rocking, Swinging Grinder Table Harold Mason 4 Shop Machinery MW Vol. 01 No. 1 Feb-Mar 1988 Old Lathe Collet Adapters Philip Duclos 12 Lathes MW Vol. 01 No. 1 Feb-Mar 1988 A Vernier Dividing Head Alberto Marx 16 Shop Machinery MW Vol. 01 No. 1 Feb-Mar 1988 Surface Grinding On a Vertical Mill Aubrey Keet 19 Mills MW Vol. 01 No. 1 Feb-Mar 1988 A Band Saw Speed Reducer Bob Nelson 22 Shop Machinery MW Vol. 01 No. 1 Feb-Mar 1988 Curved Spoke Flywheel Philip Duclos 4 Projects MW Vol. 01 No. 2 Apr-May 1988 A Double-ended Dial Indicator Adapter Guy Lautard 12 Shop Machinery MW Vol. 01 No. 2 Apr-May 1988 Automatic Carriage Stop R. P. Lebaron 15 Lathes MW Vol. 01 No. 2 Apr-May 1988 A Reverse for a Small Lathe E. T. Feller 16 Lathes MW Vol. 01 No. 2 Apr-May 1988 Belt Sander Robert S. Hedin 20 Shop Machinery MW Vol. 01 No. 2 Apr-May 1988 Basic Metal Finishes James B. Harrill 3 General Machining Knowledge MW Vol. 01 No. 3 Jun-Jul 1988 Make Your Own Collet Chuck Pat Loop 4 Lathes MW Vol. 01 No. 3 Jun-Jul 1988 Adjustable Try Squares Ted Wright 8 Shop Accessories MW Vol. 01 No. 3 Jun-Jul 1988 Brass Hammer Bill Davidson 12 Shop Accessories MW Vol. 01 No. 3 Jun-Jul 1988 Unorthodox Mill/Lathe Grinder Philip Duclos 15 Shop Machinery MW Vol. 01 No.
    [Show full text]
  • Metals Manufacturing Processes 2
    Metals Manufacturing Processes 2 Course Description: The curriculum for this course is developed from the Wisconsin Standards for Technology and Engineering. This elective ​ ​ ​ course is a 2 Trimester Course in which students will develop intermediate level skills and technical knowledge in the areas of machining, metal casting, sheet metal, CNC machining, GMAW welding and fabrication. While learning skills and technical knowledge in these areas, students will fabricate multiple small projects. Students will be asked to work in small groups and individually to complete learning exercises. The class will also participate in a mass production simulation producing a finished product. The information in this course overview outlines what students should understand and be ​ able to do by the end of the trimester. Mastery Standards: Knowledge of equipment and safety procedures are essential to responsible use of equipment and tools in the metals manufacturing industry . (AC1.c, AC1.d, AC1.e, AC1.f, MNF1.a) Understanding and knowledge of tools and materials is required for analyzing sound choices in methods and materials in the metals manufacturing industry. (BB1.b) Quality design, engineering, and construction require accurate knowledge and application of measuring systems. (AC1.a, AC1.b) Experience applying design theory allows for stronger analysis of plans and designs before investment of resources in final production. (ENG1.a, ENG2.a, ENG2.b, ENG3.a, ENG3.b-ENG4.a) Executing and receiving evaluations and feedback on projects is vital to learning and improving skills. (ENG4.c, ENG5.a) Specific tasks require experience and knowledge to correctly identify, select, and safely use appropriate tools, machines, products, systems, and techniques.
    [Show full text]
  • Week2: Technologies and Devices Employed in CNC Machines
    24/07/2018 Computer numerical control (CNC) of machine tools and processes - - Unit 3 - Week2: Technologies and devices e… X [email protected] ▼ Courses » Computer numerical control (CNC) of machine tools and processes Announcements Course Ask a Question Progress Mentor Unit 3 - Week2: Technologies and devices employed in CNC machines Course outline Assignment-2 How to access the The due date for submitting this assignment has passed. Due on 2016-09-23, 22:00 IST. portal ? Submitted assignment Week1- Computer Numerical Control Machines : Introduction and Classification 1) Advantage(s) of stepper motor over permanent magnet Direct current (PMDC) motor is / are (within specified 1 point operating limits) Week2: Technologies and devices No power is required to drive the stepper motor, whereas power is required to drive PMDC motor employed in CNC The extent of rotation of output shaft of stepper motor can be controlled precisely without feedback while it is not so machines in case of PMDC motor Lecture 07: Stepper Stepper motors can rotate in both directions but PMDC motors can only rotate in one direction motors, Permanent None of the others magnet DC motors No, the answer is incorrect. Lecture 08: Binary Score: 0 circuits and decoders Accepted Answers: The extent of rotation of output shaft of stepper motor can be controlled precisely without feedback while it Lecture 09: Tachogenerator, is not so in case of PMDC motor printed circuit motors, Encoders 2) A PMDC motor starts up from rest in response to a step voltage V applied across its terminals at time t=0.If 1 point angular velocity of motor shaft ω is related to V as (k and τ are constants) Lecture 10: Programming Practice - I Lecture 11: Programming Practice - 11 Quiz : Assignment-2 Solution to will be sinusoidal with time Assignment-2 Variation of ω ω will be equal to V/k at steady state ( t = ∞) Week 3: Computer ω will reach a constant value at t = τ aided offline programming None of the others practice, Linear and curvilinear No, the answer is incorrect.
    [Show full text]
  • High Quality Engine Lathes for Demanding Users
    Metal Machine Catalogue 2015 / 2016 MAXNOVO MACHINE MaxnovoMachine.com The MAXNOVO MACHINE in quality, price-performance and service Precision Machine For Demanding Users MASCHINEN – GERMANY | We are Here Just For You MaxnovoMachine.com CE, ISO9001, SGS Quality at a cost-efficient price MAXNOVO MACHINE metal working machines YOUR REQUIREMENTS ARE OUR TARGET Since more than 25 years we are dealing with the development, design and production of MAXNOVO MACHINE products. Anyone of our products distinguishes itself by quality, accuracy, sustainability and consistent of value. We develop our machines ourselves to a large extent. Beside our production plants we have our articles solely produced by manufacturers who are able to fulfill our high quality requirements. Our knowledge serves to constantly advance and improve our products. Trusted By Germany Companies and Global Companies Worldwide : THE PRODUCTS Are you looking for a functional metal machine offering comprehensive features at an economical price ? Then you make the right choice by purchasing an MAXNOVO MACHINE metal working machine. Our machines are convincing by outstanding quality, accurate manufacturing and offer an ―MAXNOVO MACHINE‖ in price and performance. INTENSIVELY PRODUCTION Since 2003 MAXNOVO MACHINE produces a large part of its metal working machines in its own factory in Yangzhou in China. There, the quality is controlled by Germany Quality Management Representatives on-site. The final assembly and commissioning of our MAXNOVO MACHINE products provide added value and allows perfect long-term working with the machine. QUALITY ASSURANCE MAXNOVO MACHINE products are produced with high quality standards. The MAXNOVO MACHINE guarantee of quality, our well trained quality team is the first contact for adhering to quality on-site.
    [Show full text]
  • Gear Hobbing Indexing Gear Calculation Manual 2018
    Gear Hobbing Indexing Gear Calculation Manual 2018 If you are searching for a ebook Gear hobbing indexing gear calculation manual 2018 in pdf form, then you have come on to correct website. We presented full version of this ebook in PDF, DjVu, ePub, doc, txt formats. You may reading Gear hobbing indexing gear calculation manual 2018 online either downloading. Besides, on our site you may reading the instructions and diverse artistic eBooks online, either downloading them as well. We like draw on your note that our website not store the book itself, but we grant reference to site whereat you may download either reading online. So if have must to load Gear hobbing indexing gear calculation manual 2018 pdf, in that case you come on to loyal site. We own Gear hobbing indexing gear calculation manual 2018 ePub, txt, PDF, doc, DjVu formats. We will be happy if you will be back to us anew. home | gleason - Plastic Gears - Gleason K2 Plastics; Bevel Gear Solutions. Cutting; Genesis 210H Hobbing Machine; P90G Gear CNC Gear Grinding and Gleason Unveils New Gear gear hobbing machine design - practical machinist - Gear hobbing machine design He alluded to a gear hobbing machine 'with some modification' if I understood the He explained to me that the index manek - gear hobbing machine model: ghb-750 - - Jan 04, 2018 Universal Gear Hobbing Machines Fresadora de Engranajes / Fresa Madre Generadora de Engranajes universal gear gear train calculation for gear cutting? | yahoo - Oct 22, 2018 i want to cut a gear on manual gear hobbing machine. gear no. of teeth = 28, Module = 2.5, Helix angle = 20, Please tell me calculation method for gear train.
    [Show full text]
  • Workshop Technology - Iii
    WORKSHOP TECHNOLOGY - III Chapter 1- Milling Syllabus Specification and working principle of milling machine Classification, brief description and applications of milling machine Main parts of column and knee type milling machine Milling machine accessories and attachment – Arbors, adaptors, collets, vices, circular table, indexing head and tail stock, vertical milling attachment Milling methods - up milling and down milling Identification of different milling cutters and work mandrels Work holding devices Milling operations – face milling, angular milling, form milling, straddle milling and gang milling. Cutting parameters Indexing on dividing heads, plain and universal dividing heads. Indexing methods: direct, Plain or simple, compound, differential and angular indexing, numerical problems on indexing. Milling is the most common form of machining, a material removal process, which can create a variety of features on a part by cutting away the unwanted material. The milling process requires a milling machine, workpiece, fixture, and cutter. The workpiece is a piece of pre-shaped material that is secured to the fixture, which itself is attached to a platform inside the milling machine. The cutter is a cutting tool with sharp teeth that is also secured in the milling machine and rotates at high speeds. By feeding the workpiece into the rotating cutter, material is cut away from this workpiece in the form of small chips to create the desired shape. Milling is typically used to produce parts that are not axially symmetric and have many features, such as holes, slots, pockets, and even three dimensional surface contours. Parts that are fabricated completely through milling often include components that are used in limited quantities, perhaps for prototypes, such as custom designed fasteners or brackets.
    [Show full text]
  • Trades Maintenance
    Common Industry Jobs (CIJs) Trades/Maintenance Tool Kit IMIRP program coordinated by: Industrial Council of Advanced Wood & Allied Forest Ergonomics Workers of Industries Inc. Canada In cooperation with the Workers’ Compensation Board of British Columbia 1 TRADES/MAINTENANCE TOOL KIT Table of Contents IMPLEMENTATION NOTES 13 OVERVIEW 15 ! Carpenter 15 ! Chemical Computer Attendant 15 ! Electrician 15 ! Fire Watch 16 ! Heavy Duty Mechanic 16 ! Machinist 16 ! Millwright 17 ! Oiler 17 ! Painter 17 ! Pipefitter 18 ! Plumber 18 ! Welder 18 PHYSICAL DEMANDS ANALYSIS 19 PDA Table of Contents 20 Job Profile 21 Work Organisation 22 ! Task Description 22 Workstation Characteristics 23 ! Dimensions & Layout 23 © 2000 IMIRP Society Trades/Maintenance TOC (revised) 2 ! Flooring, Displays & Seating 24 Equipment & Machinery Controls 25 Physical Demands 26 ! Whole Body Physical Demands 26 ! Body Postures and Movements 27 Manual Material Handling 29 ! Hand Tools 30 Environmental Conditions 31 ! Work Environment 31 ! Location of Workstation 31 ! Temperature 32 Personal Protective Equipment 32 Appendix A – Job Specific Task Lists with Pictures 33 ! Appendix A1 – Carpenter 34 ! Appendix A2 – Chemical/Computer Attendant 37 ! Appendix A3 – Electrician 39 ! Appendix A4 – Fire Watch 42 ! Appendix A5 – Heavy Duty Mechanic 46 ! Appendix A6 – Machinist 49 ! Appendix A7 – Millwright 53 ! Appendix A8 – Oiler 58 ! Appendix A9 – Painter 61 ! Appendix A10 – Pipefitter 64 © 2000 IMIRP Society Trades/Maintenance TOC (revised) 3 ! Appendix A11 – Plumber 67 ! Appendix A12
    [Show full text]
  • Glossary Definitions
    TC 9-524 GLOSSARY ACRONYMS AND ABBREVIATIONS TC - Training Circular sd - small diameter TM - Technical Manual Id - large diameter AR - Army Regulation ID - inside diameter DA - Department of the Army TOS- Intentional Organization for Standardization RPM - revolutions per minute LH - left hand SAE - Society of Automotive Engineers NC - National Coarse SFPM - surface feet per minute NF - National Fine tpf -taper per foot OD - outside diameter tpi taper per inch RH - right hand UNC - Unified National Coarse CS - cutting speed UNF - Unified National Fine AA - aluminum alloys SF -standard form IPM - feed rate in inches per minute Med - medical FPM - feet per minute of workpiece WRPM - revolutions per minute of workpiece pd - pitch diameter FF - fraction of finish tan L - tangent angle formula WW - width of wheel It - length of taper TT - table travel in feet per minute DEFINITIONS abrasive - natural - (sandstone, emery, corundum. accurate - Conforms to a standard or tolerance. diamonds) or artificial (silicon carbide, aluminum oxide) material used for making grinding wheels, Acme thread - A screw thread having a 29 degree sandpaper, abrasive cloth, and lapping compounds. included angle. Used largely for feed and adjusting screws on machine tools. abrasive wheels - Wheels of a hard abrasive, such as Carborundum used for grinding. acute angle - An angle that is less than 90 degrees. Glossary - 1 TC 9-524 adapter - A tool holding device for fitting together automatic stop - A device which may be attached to various types or sizes of cutting tools to make them any of several parts of a machine tool to stop the interchangeable on different machines.
    [Show full text]
  • CNC Application and Design
    CNC Application and Design by Patrick Collins, Charles Cummings, Wesley Dittrich, Paul Jones, Andrew Sealey Major Qualifying Project Submitted to the Faculty of the WORCESTER POLYTECHNIC INSTITUTE In partial fulfillment of the requirements for the Degree of Bachelor of Science in Mechanical Engineering ___________ _____________ _____________ Patrick Collins Charles Cummings Wesley Dittrich _____________ _____________ Paul Jones Andrew Sealey APPROVED: APRIL 2011 _______________________________ Professor M. S. Fofana, Major Advisor Mechanical Engineering Department Abstract Machining is an important manufacturing process that is used in a wide range of applications. From aerospace applications to the manufacturing of energy systems and medical robots, we see a major reliance on machining. In this project we focus on gaining an improved understanding of the mechanics of machining and the different factors that contribute to part quality. We acquired primary machine shop skills that provided us an opportunity to mill and drill a class of components to specified dimensions and tolerances. For each component, we created a detailed engineering working drawing that helped to shape and construct all the operations and procedures that must be undertaken and controlled to attain component machining without any breakdown or failure. Through hands-on machining, we discovered many different factors involved in milling, drilling, and the effects they exhibited on the tolerance and surface finish of a part. The main relevant factors that we examined were tool selection, speeds, feeds, and material selection. The extent to which these factors can influence machining is presented. The MQP project establishes new ways to systematically perform machining in a safe and stable manner without impacting the quality of the surface finish.
    [Show full text]