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2011 Apache Sprayer Parts Manual

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2011 Apache Sprayer Parts Manual 2011 APACHETM AS720 • AS1020 • AS1220 Parts Manual FORM # 580000082 COPYRIGHT 2011 EQUIPMENT TECHNOLOGIES Specifications AS720 Tank Capacity 750 gallons [2839 liters] Engine �������������������� 160 hp [119 3 kW] Tier III Cummins Transmission ���������� ITL/JCB Power shift 4-speed, torque converted Speed Ranges �������� 1st 0-5 mph [0-8 04 km/h] 2nd 0-9 mph [0-14 5 km/h] 3rd 0-16 mph [0-25 7 km/h] 4th 0-28 mph [0-45 km/h] Brakes �������������������� Internal, wet disc self adjusting Suspension Front axle: Center oscillation with independent hydraulic accumulation Rear axle: Patented hydraulic load suspension with compensating anti-sway control, self-adjusting for diminishing/increasing load Cab ET custom pressurized cab Crop Clearance ������ 42 in [106 6 cm] or 50 in [127 cm] Axles 120 to 160 in [304 8 to 406 4 cm] 120 in [304 8 cm] fixed Final Drive �������������� ITL/JCB planetary gear set Weight �������������������� 17,400 lb [7892 5 kg] dry weight Fuel Capacity 100 gallons [379 liters] Width ���������������������� 12 ft [3 6 m] Length �������������������� 24 ft [7 3 m] Height 144 in [365 7 cm] Wheel Base ������������ 15 ft [4 6 m] Turning Radius 17 ft [5 1 m] Tires ������������������������ Standard Front: 380/80R38 Standard Rear: 380/90R46 Optional: 320/90R50 Booms �������������������� 80 ft [24 3 m] 90 ft [27 4 m] 100 ft [30 4 m], 60 / 80 ft [18 2 / 24 3 m] 60 / 90 ft [18 2 / 27 4 m] Boom Height 42 in [106 6 cm] CC: 14 to 74 in [35 5 to 187 9 cm] 50 in [127 cm] CC: 22 to 82 in [55 9 to 208 3 cm] Product Pump Hypro 9306S HM1C, hydraulically driven centrifugal pump Roto-Flush �������������� Pump pressured APACHE SPRAYER PARTS MANUAL SPECIFICATIONS COPYRIGHT 2011 AS720 EQUIPMENT TECHNOLOGIES i AS1020 Tank Capacity 1000 gallons [3785 4 liters] Engine �������������������� 173 Cummins Tier III Transmission ���������� Standard: ZF PowerShift 6-speed with lock-up torque converter Speed Ranges �������� 1st 0 to 5 mph [8 04 km/h] 2nd 0 to 7 mph [11 27 km/h] 3rd 0 to 11 mph [17 7 km/h] 4th 0 to 17 mph [27 36 km/h] 5th 0 to 27 mph [43 45 km/h] 6th 0 to 35 mph [56 3 km/h] Brakes �������������������� Internal, wet disc self-adjusting Suspension Front axle: Center oscillation with independent hydraulic accumulation Rear axle: Patented hydraulic load suspension with compensating anti-sway control, self-adjusting for diminishing/increasing load Cab ET custom pressurized cab Crop Clearance ������ 42 in [106 6 cm] or 50 in [127 cm] Axles 120 to 160 in [304 8 to 406 4 cm] Adjustable Axle Width with optional hydraulic adjust 120 in [304 8 cm] Fixed Axle Width (Standard) Final Drive �������������� ITL/JCB Planetary Gear Set (42 in [106 6 cm] CC) Gear Drive Drop Box (50 in [127 cm] CC) Weight �������������������� 18,500 lbs [8391 4 kg] (dry weight) Fuel Capacity 100 gallons [379 liters] Width ���������������������� 12 ft [3 6 m] Length �������������������� 24 ft [7 3 m] Height 143 in [363 cm] Wheel Base ������������ 15 ft [4 6 m] Turning Radius 17 ft [5 1 m] Tires ������������������������ Standard Front: 380/80R38 Standard Rear: 380/90R46 Booms �������������������� 80 ft [24 3 m] 90 ft [27 4 m] 100 ft [30 4 m], 60 / 80 ft [18 2 / 24 3 m] 60 / 90 ft [18 2 / 27 4 m] Boom Height 14 to 74 in [35 5 to 187 9 cm] (42 in [106 6 cm] CC: ) 22 to 82 in [55 9 to 208 3 cm] (50 in [127 cm] CC: ) Product Pump Hypro 9306S HM1C, hydraulically driven centrifugal pump Roto-Flush �������������� Pump pressured SPECIFICATIONS APACHE SPRAYER PARTS MANUAL AS1020 COPYRIGHT 2011 ii EQUIPMENT TECHNOLOGIES AS1220 Tank Capacity 1200 gallons [4542 4 liters] Engine �������������������� 215 Cummins Tier III Transmission ���������� Standard: ZF PowerShift 6-speed with lock-up torque converter Speed Ranges �������� 1st 0 to 5 mph [8 04 km/h] 2nd 0 to 7 mph [11 27 km/h] 3rd 0 to 11 mph [17 7 km/h] 4th 0 to 17 mph [27 36 km/h] 5th 0 to 27 mph [43 45 km/h] 6th 0 to 35 mph [56 3 km/h] Brakes �������������������� Internal, wet disc self-adjusting Suspension Front axle: Center oscillation with independent hydraulic accumulation Rear axle: Patented hydraulic load suspension with compensating anti-sway control, self-adjusting for diminishing/increasing load Cab ET custom pressurized cab Crop Clearance ������ 50 in [127 cm] Axles 120 to 160 in [304 8 to 406 4 cm] Adjustable Axle Width with optional hydraulic adjust 120 in [304 8 cm] Fixed Axle Width (Standard) Final Drive �������������� Fairfield All Gear Drop Box (50 in [127 cm] CC) Weight �������������������� 20,900 lbs [9480 1 kg] (dry weight) Fuel Capacity 100 gallons [379 liters] Width ���������������������� 12 ft [3 6 m] Length �������������������� 24 ft [7 3 m] Height 143 in [363 cm] Wheel Base ������������ 15 ft [4 6 m] Turning Radius 17 ft [5 1 m] Tires ������������������������ Standard Front: 380/80R38 Standard Rear: 380/90R46 Booms �������������������� 80 ft [24 3 m] 90 ft [27 4 m] 100 ft [30 4 m], 60 / 80 ft [18 2 / 24 3 m] 60 / 90 ft [18 2 / 27 4 m] Boom Height 22 to 82 in [55 9 to 208 3 cm] (50 in [127 cm] CC: ) Product Pump Hypro 9306S HM1C, hydraulically driven centrifugal pump Roto-Flush �������������� Pump pressured APACHE SPRAYER PARTS MANUAL SPECIFICATIONS COPYRIGHT 2011 AS1220 EQUIPMENT TECHNOLOGIES iii Contents Specifications Engine and ZF Transmission AS720 AS1020 and AS1220 3-20 AS1020 Primary Fuel Filter Head AS1220 All Models 3-24 Contents Front Axle Definitions All Models 3-25 120” Fixed Front Axle Quick List . Section 1 42” Crop Clearance Chassis . Section 2 AS720 and AS1020 3-26 Section Overview 120” Fixed Front Axle All Models 2-1 50” Crop Clearance Frame Rails All Models 3-28 All Models 2-2 120 to 160” Adjustable Front Axle Hose Clamp 42” Crop Clearance All Models 2-3 AS720 and AS1020 3-30 Outriggers 120 to 160” Adjustable Front Axle All Models 2-4 50” Crop Clearance All Models 3-32 Rinse Tank Hold Down Bracket All Models 2-5 Front Strut All Models 3-34 Boom Support All Models 2-6 120” Fixed Rear Axle 42” Crop Clearance Stainless Steel Tank Support AS720 and AS1020 3-36 All Models 2-7 120” Fixed Rear Axle Drivetrain . Section 3 50” Crop Clearance Section Overview All Models 3-38 All Models 3-1 120 to 160” Adjustable Rear Axle Engine Mounting 42” Crop Clearance All Models 3-2 AS720 and AS1020 3-40 Engine and PowerShift Transmission Planetary Hub AS720 3-4 All Models 3-42 PowerShift Transmission 120 to 160” Adjustable Rear Axle AS720 3-8 50” Crop Clearance All Models 3-44 PowerShift Clutch AS720 3-10 Rear Differential with Adjustable Drive Shaft PowerShift Reverse Clutch All Models 3-46 AS720 3-12 Differential PowerShift Layshaft All Models 3-48 AS720 3-14 Differential Brake Assembly PowerShift Pump Drive Shaft All Models 3-50 AS720 3-16 Differential (Limited Slip) PowerShift Valve Body Assembly All Models 3-51 AS720 3-17 Differential Input Drive Shaft All Models 3-52 AS720 3-18 Torque Arms AS1020 and AS1220 3-19 All Models 3-53 APACHE SPRAYER PARTS MANUAL CONTENTS COPYRIGHT 2011 EQUIPMENT TECHNOLOGIES v Tracking Bar Brake Accumulator Manifold All Models 3-54 All Models 4-22 Rear Suspension AutoSteer Manifold All Models 3-55 All Models 4-23 Suspension Leveling Adjust On the Go All Models 3-56 All Models 4-25 Floatation Tires Adjust On the Go Front Mount All Models 3-57 All Models 4-26 Tires Adjust On the Go Rear Mount All Models 3-58 All Models 4-27 Cooling Package Adjust On the Go Manifold All Models 3-60 All Models 4-28 Engine Intake Air and Cooling Piping Brake Line Clamps All Models 3-66 All Models 4-29 Engine Exhaust Piping 3-68 Hoses and Fittings . Section 5 All Models 3-68 Hydraulic Fuel Tank Hoses 5-1 All Models 3-70 Non-Hydraulic Firewall Hoses and Fittings AS720 and AS1020 5-8 All Models 3-72 Hoses and Fittings AS1220 5-9 Hydraulics . Section 4 Fittings Section Overview Danfoss Steering Unit Kit 5-10 All Models 4-1 Micro Power Brakes Fitting Kit 5-10 Hydraulic Pump Main Fitting Kit 5-10 All Models 4-2 Adjust On the Go (AOG) 5-11 Junction Manifold AutoSteer Fitting Kit 5-11 All Models 4-3 Fuel Tank Fitting Kit 5-11 Junction Manifold with Adjust On the Go Hydraulic Tank Fitting Kit 5-11 All Models 4-5 Engine Fitting Kit 5-11 Junction Manifold with AutoSteer Hoses All Models 4-6 Main Hose Kit 5-12 Hydraulic Tank AOG Hose Kit 5-13 All Models 4-7 Adjustable 120-160” Steering Hose Kit 5-13 Suspension Manifold and Back Rack Fixed 120” Steering Hose Kit 5-13 Accumulator Manifold Mounting All Models 4-10 AutoSteer Hose Kit 5-14 Suspension Manifold Station 2 Hose Kit 5-14 All Models 4-12 Boom Hose Kit 5-14 Back Rack Accumulator Manifold Bulk Fittings 5-15 All Models 4-14 Bulk Hoses 5-15 Boom Manifold All Models 4-15 Boom Manifold (AutoBoom Ready) All Models 4-18 CONTENTS APACHE SPRAYER PARTS MANUAL COPYRIGHT 2011 vi EQUIPMENT TECHNOLOGIES Cab, Hood and Trim . Section 6 Upper Steering Column Section Overview All Models 6-28 All Models 6-1 Dash Cab Overview All Models 6-30 All Models 6-2 Lower Steering Column Roof All Models 6-32 All Models 6-3 Brake Pedals Headliner All Models 6-34 All Models 6-4 HVAC Antenna Mount All Models 6-37 All Models 6-5 Cab Mounting and Hood Structure Cab Lights All Models 6-42 All Models 6-6 Hood Wiper All Models 6-44 All Models 6-7 All Models (Top, Front and Mirror Bottom Panels) 6-45 All Models 6-8 All Models (Headlights) 6-47 Front and Rear Glass All Models (Grills and Decals) 6-48 All Models 6-9 Fenders Operator Seat All Models (Front) 6-50 All Models 6-10 All Models (Rear with 42” CC) 6-51 Buddy Seat All Models 6-12 All Models (Rear with 50” CC) 6-52 Entry Door Utility Ladder (Right Side) All Models 6-14 All Models 6-53 Service Door Entry Ladder (Left Side) All Models 6-16 All Models 6-54 Console Side Lights and Tool Box Mounting All Models 6-18 All Models 6-55 Raven Console Mounting Tool Box All Equipped Models 6-20 All Models 6-56 Viper Console Mounting Tread Plates All Equipped Models 6-21 All Models 6-57 E Pro Console Mounting Rear Cover All Equipped Models 6-22 All Models 6-58 Switches Console Mounting Boom Marker Lights All Models 6-23 All Models 6-59 Electrical AC Dryer Mounting All Models 6-24 All Models 6-60 Floor Mat All Models 6-27 APACHE SPRAYER PARTS MANUAL CONTENTS COPYRIGHT 2011 EQUIPMENT TECHNOLOGIES vii Wet System .
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