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Model Curriculum-Operator- Reaper, Thresher & Crop Residue Machinery

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Model Curriculum-Operator- Reaper, Thresher & Crop Residue Machinery Model Curriculum Operator-Reaper, Thresher and Crop Residue Machinery SECTOR: AGRICULTURE & ALLIED SUB-SECTOR: AGRICULTURE CROP PRODUCTION OCCUPATION: FARM MACHINERY, EQUIPMENT OPERATION AND MAINTENANCE REF ID: AGR/Q1105, V1.0 NSQF LEVEL: 4 Operator-Reaper, Thresher and Crop Residue Machinery Operator-Reaper, Thresher and Crop Residue Machinery TABLE OF CONTENTS 1. Curriculum 04 2. Trainer Prerequisites 10 3. Annexure: Assessment Criteria 11 Operator-Reaper, Thresher and Crop Residue Machinery Operator-Reaper, Thresher and Crop Residue Machinery CURRICULUM / SYLLABUS This program is aimed at training candidates for the job of a “Operator-Reaper, Thresher and Crop Residue Machinery”, in the “Agriculture & Allied” Sector/Industry and aims at building the following key competencies amongst the learner Program Name Operator-Reaper, Thresher and Crop Residue Machinery Qualification Pack Name AGR/Q1005, v1.0 & Reference ID. Version No. 1.0 Version Update Date Pre-requisites to Training Class 8, preferably Training Outcomes After completing this programme, participants will be able to: Operate reaper: handling of reaper during different operation on various crops. Operate thresher: handling of thresher during different operation on various crops Carry out field residue management: select appropriate equipment, operate the equipment Carry out minor repair and periodical maintenance of agriculture machineries: periodic checking, tightening, greasing, cross-checking for any leakages etc Practice health and safety at the work place: Well versed with health and safety measures in terms of personal as well as others’ safety. Operator-Reaper, Thresher and Crop Residue Machinery This course encompasses 4 out of 4 Compulsory NOS (National Occupational Standards), 1 out of 1 Optional NOS of “Operator-Reaper, Thresher and Crop Residue Machinery” Qualification Pack issued by “Agriculture Skill Council of India”. COMPULSORY NOS: Sr. Module Key learning outcomes Equipment Required No. 1 Introduction Understand general discipline in the Laptop, white board, class room and workshop (Do’s & marker, projector and Theory Duration Don’ts) video films and (hh:mm) Study the scope and importance of Presentations 02:00 farm mechanization industry in India Familiarize with different farm Practical Duration machineries’ manufacturers and their (hh:mm) brands/models 00:00 Understand the role of a Operator- Reaper, Thresher and Crop residue Corresponding NOS Machinery and the progression Code pathways for the same Bridge Module 2 Carry out operation of State the importance of reaper Laptop, white board, reaper Enlist the types of reaper marker, projector Select vertical conveyor reaper or vertical conveyor Theory Duration self propelled reaper based on crop reaper or self propelled (hh:mm) variety, maturity of crop, crop reaper 18:00 moisture, crop condition and crop density Practical Duration Identify steps of fitting the reaper (hh:mm) with the tractor/ engine 40:00 Mount the reaper in the tractor State the importance of alignment of Corresponding NOS reaper Code Check the alignment of the reaper AGR/N1115 with the prime mover Carry out tightening of nuts and bolts with proper tools Apply lubrication on parts of reaper as per operator’s manual Check the level of oil/water in IC engine or tractor Set the adjustment of the reaper as per the operator’s manual Prepare agricultural land as per requirement of farm mechanization practices Identify the steps for operating tractor operated /engine operated reaper for harvesting crops Identify precautions to be taken during operation of reaper in field Operate the reaper in field Carry out recording and measurement of operating parameters during operations of the Operator-Reaper, Thresher and Crop Residue Machinery Sr. Module Key learning outcomes Equipment Required No. reaper Record the impact on crop variety Identify operating troubles during operation such as blocked discharge, cutting knife and conveyor belts stopped, loss of power Make corrective adjustments in accordance with the operator’s manual Identify need for maintenance and repair of the reaper Make corrective adjustments in accordance with the operator’s manual Inspect and clean the guards Inspect the conveyor belt for damages and replace if necessary Check the tension of v-belt over the roller pulley Inspect the cutter bar, knife, star wheels, pressure springs and lugs for damage and take corrective actions Lubricate all moving parts Repaint surface where paint has worn off Familiarize with the road signal and communication signs used for tractors and agricultural machinery 3 Carry out operation of Select the right thresher based on the tractor/power tiller Thresher type, capacity and suitability to crops harvesting/reaping Check the direction of wind and install equipments Theory Duration thresher along the direction of the threshing/shelling (hh:mm) wind equipments 20:00 Ensure that the thresher is at level by trolleys for material fixing pegs around the wheels handling Practical Duration Mount the prime mover on the frame repairing tools (hh:mm) and check alignment service tools 40:00 Check belt technician and accordingly correct as per the operator’s manual Corresponding NOS Carry out adjustments for speed of Code threshing cylinder, cylinder concave AGR / N1116 clearance, speed of blower, air flow, sieve slope and stroke length and speed of crank according to operator’s manual Ensure all nuts and bolts are tightened Check the level, alignment of thresher and ensure appropriate belt tension Check the proper size of sieve and conclave Check the direction of rotation of cylinder Operator-Reaper, Thresher and Crop Residue Machinery Sr. Module Key learning outcomes Equipment Required No. Ensure lubrication of parts as per operator’s manual Check the level of oil/water in I/c engine or tractor Start the prime mover and thresher Measure the speed of the thresher using a prime mover and ensure the desired speed is maintained Feed crop slowly and uniformly and collect the clean grain after 1 hour of operation Measure threshing efficiency and change cylinder speed to ensure maximum efficiency Ensure safety precautions as per operator’s manual during operation of thresher Carry out basic repair and maintenance as per operator’s manual Clean the thresher of grain, chaff, etc. during idle period Carry out regular lubrication of moving parts to reduce wear and tear Inspect and tighten all nuts and bolts 4 Carry out field residue Select appropriate farm machinery to straw chopper, straw management facilitate the application of residues baler, seeder, chaff such as straw chopper, straw baler, cutter, straw reaper, etc happy seeder, chaff cutter, etc . Theory Duration Check for proper functioning of the (hh:mm) machinery by performing pre start up 20:00 checks Carry out rectifying action if necessary Practical Duration Stack the straw neatly for pickup (hh:mm) Choose the mode of transport for 40:00 transportation of straw to the storage facility such as tractors, trailers Corresponding NOS Check functioning of chain conveyor, Code pressing rollers, and upper and lower AGR/N1117 feed rollers Identify and familiarize self with different sub assemblies and components, materials, construction of straw choppers Operate the machine as per standard operating instructions given Identify faults and take corrective action Pick up straw/hay from the ground using baler teeth Ensure that once the baler chamber is full with hay/straw, the hay wraps and Operator-Reaper, Thresher and Crop Residue Machinery Sr. Module Key learning outcomes Equipment Required No. forms a cylinder Ensure that protective coating has been attached to the cylindrical bundle of hay so that it does not come apart during movement Transport the able of straw/hay to the designated area of storage Select the appropriate hard or power operated chaff cutters Check for adjustments of chaff cutter such as feeding chute and mechanism, feeding rollers, cutting gap, length of cut, etc. Identify common faults and take rectifying action Record the quality of output Identify the need for repair and maintenance like replacement of gears, sharpening of cutting blade, etc. Develop inventory for amount of residues generated in different crops Identify the major uses of crop residues Quantify proportion of residue of the crops based on cropping systems, soil, and climate 5 Maintain Health & Safety Undertake basic safety checks before Personal protective at the work place operation of all machinery and equipment like: Helmet vehicles and report all potential / head gear, Cotton / Theory Duration woolen safety gloves, hazards to the supervisor (hh:mm) Safety boots, 10:00 Enlist the precautionary measures Safety Harness; during field operation of farm First Aid Kit: Practical Duration machinery Bandages, (hh:mm) Explain the importance and use of Adhesive bandages, 10:00 protective clothing or equipment Betadine Solution / Handle the protective clothing or ointment, Pain relief Corresponding NOS equipment during use of equipment spray / ointment, Code Identify appropriate emergency Antiseptic liquid; AGR/N9903 procedures Phone directory, Report timely to appropriate person Search lights, fire Employ general safety and first aid extinguisher practice Familiarize with dangerous machines regulation act Total Duration: Unique equipment required: vertical conveyor reaper or self propelled reaper, straw chopper, Theory Duration straw baler,
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