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Fans & Blowers FANS & BLOWERS "AC/DC/EC Cooling Fan & Blower Size: From Ø15mm to Ø280mm Flow: 0.3CFM to 1450CFM" Dynetics represents leading manufacturers with great technical expertise in cooling solutions with fans and blowers using a variety of technologies. Dynetics will help you to economically optimize your designs, to mass- produced products with an optimal price / performance ratio. For the units cooling and cross-flow fans, we have axial / radial fans and blowers from various suppliers such as Nidec Servo in the program. Many of our fans can be customized, e.g. with wire, plug, pulse generator, PWM connection for speed control, IP class protection, etc. For drive solutions we offer micro motors with gears, sensors, and motor control of eg. Nidec, Shinano Kenshi, Tsukasa, Mellor, NPM etc. Please visit our website: www.dynetics.eu In this issue 1. Selecting a fan or blower 2. What's new 2.1 Super silent multi-blade blower, 2.2 Low Noise and vibration: low cogging 2.3 Compact fans with more pressure 2.4 New AC / EC fans also available with IP65 protection 2.5 Nidec Servo's Gentle Typhoon 3. Blowers 4. Overview: Our range of blowers 5. Axial fans 5.1 Outlook More pressure and flow Small lightweight fans from Nidec Nidec Servo Axial AC and EC Fans 6. Overview: our range of axial fans 6.1 AC, EC, water resistant or fans with integrated bluetooth 7. Customising fans and blowers .1 Selecting a fan or blower Fan and blower selection The required airflow and ventilating resistance of equipment must be determined when selecting a fan or a blower. However, accurate determination of a ventilating resistance is difficult. In general you can select a fan's max. airflow by multiplying the required airflow by 1.3 to 1.5. The following figure [Fig. 6] shows the case of an air channel with an area approximately equal to that of the fan. If an adequate air channel is not available due to a high density of mounted parts, a fan with a max. airflow of more than two times the required airflow is sometimes needed. In this case, a special fan for a high static pressure region or a blower is recommended. Dynetics would like to help you to determine the ventilation resistance of equipment exactly; If 3D data of the device is available, we can work with fan manufacturers to calculate the resistance. Calculation of the required fan airflow The airflow (ventilation rate) required for the internal cooling is calculated as follows: W Q : Required airflow〔m3/s〕 Q = ρ×C ×T W : Heat generation rate 〔 W 〕 ρ: Specific weight of air〔kg / m3〕 W C : Specific heat of air 〔J / kg°C〕 = Performance degradation of PQ characteristics when options are installed Options such as a fan guard and filter are sometimes installed for safety. These options, however, increase the ventilation resistance and noise. A fan guard has slight ventilation resistance and degrades the PQ characteristics only negligibly. However, when tightly fitted onto a fan, the noise level increases by about +1 to +5 dB. In particularly, options should be installed more than 10 mm away from the fan to minimize the increase in noise. Using a □120 mm×38 mm AC fan (CN55B3) as an example, fluctuations of the PQ characteristics when options are installed are plotted in Figs. 12 and 13. Fans with many options the unit that request a cooling becomes smaller by the day and request an increase of performance and efficiency .To follow such trend in efficiency at the cooling of such a unit request a high qualified type of fan with either a high static pressure or a compact or a compact and super silent multiblade blower. Dynetics offers for the cooling of electric- or electronic-equipment a new family of axial- and radial fans from market leaders of suppliers. Super silent multiblade blowers (radial fans) realize cooling to the point More pressure and airflow at axial type of fans .1 Selecting a fan or blower Many options to "keep it cool" On customer request we can integrate extra intelligence into the fan. ● Specification: CE = 28 V max ● Output wavefor Our DC type of fans and blowers can be expended with for instance an (55.2 V max for 48 V products) IC = 5 mA max alarm functions that respond in case that a difference in the speed occur. Normal speed Startup (VCE (SAT) = 0.4 V max at 5 mA) Reset speed Fans with this alarm function and assembled in a system will help to Detection speed switch off the equipment in time at the moment that the fan is starting to Fan Ic = 5 mA max. show problems. This will extend the lifetime of the unit. High Low Yellow 0 V An integrated speed control, and managed by a PWM input (Pulse With R +28 V max. 2 s or less Modulation) enables the equipment to fine tune the speed according the or 5 s or less momentary demand; resulting in a reduction of the power consumption Sensor output and of noise. This speed control option is showing his advantages when for instance the equipment is in a sleeping status. Standard values for PWM control signal - speed specification 6000 I out 1 mA MAX. V out 5 V. MAX. 5000 VL0sat 0.4 MAX. Freq. 500 Hz~5000 Hz 4000 vcc 3000 I out 2000 Speed (RPM/min) V out Fan 1000 Min setting or stop (PWM) 0 Hi Duty 0 10 20 30 40 50 60 70 80 90 100 Hi Duty (%) Lock detection type Pulse output type ● Specification: VCE = 28 V max ● Output waveform ● Specification: VCE = 28 V max ● Output waveform (55.2 V max for 48 V products) (55.2 V max for 48 V products) IC IC = 5 mA max = 5 mA max Locked Unlocked When the blades CE (SAT) VH (V = 0.4 V max) (VCE (SAT) = 0.4 V max) When the blades are turning are turning 5 s or less 5 s or less Fan 1 s or less Ic = 5 mA max. VL VH 0 V Fan Yellow Ic = 5 mA max. +28 V max. T1 T2 T3 T4 R sec. T0 Yellow (1 turn) R +28 V max. Sensor output T1~T4 ≒ 1/4 T0 = 60/4 N (sec.) VL ※Output signal waveform when the fan is stopped: The following 0 V Sensor output sec. two types of waveform are output, depending on the blade position ※When the power is turned on, the state sometimes when the propeller is stopped: becomes high [H] for several hundred ms. Pulse outputs of High - constant or restart timing (0.05 Hz to 2 Hz). We would like to help you; If you have any questions about the different products, or if we can be of assistance by selecting the right solution for your application, please do not hesitate to contact us. .2 What's new Super silent multi-blade blower, the low-noise blowers (less than 44 dBA) such as The E0720 series from Japan Servo, have a narrow 20 mm design. They are ideally suited in densely installed devices for precise cooling. Brand new are the blowers of the L-series in the higher performance class of the E1033 fans. These blowers are now also based on the same principle of a motor with the patented double damping unit, and also here prevents the vibrations produced by the blower. Air Flow Casing Intake Bellmouth Guided shape to take air in smoothly. (Top) Outlet Guided shape to blow out smoothly. Impeller Expelled Air Ideal for spot cooling and high impedance systems. Blades Special silent shape designed with C.F.D. Casing Shaped to lead air from impeller to (Bottom) outlet smoothly. Optimized With Our C.F.D. Design System Super Silent Blower .2 What's new Low Noise and vibration: low cogging The new designed family of fans from Nidec represent a combination of excellent performance together with a very high of reliability rate, a minimum of noise and vibrations. The reduction of vibrations has been realised by a special rotor housing. This, together with a double balanced fan blade resulted in a very efficient fan. The efficiency is proofed by the very low level of rpower consumption. The UltraFlo family include: 40mm; 60mm, 80mm, 120m of axiale fans. Market trends for equipment where cooling is required demand high-density and miniaturisation in design, requiring a re-think on fan design Today’s equipment requires quality fans with high static pressure capabilities, which are optimised to raise the cooling efficiency. The criteria for differentiation of fans includes a list beginning with motor design, the slotpole combination for efficiency and power saving. Material selection calls for long life, the use of magnets and plastics, and a strong housing. An efficient design method is also needed for low acoustic noise. Motor design Dynetics assists engineers across Europe in selecting the most suitable motor according to application requirements. It represents motor manufacturers and offers a range of small motors, based on various technologies and can customise many motors to meet specifications. The company also supplies cooling equipment, axial instrument ventilators and radial blowers from manufacturers. One of which, Nidec Servo illustrates the company’s fan design technology. Nidec Servo selected a three-phase brushless motor and immediately saw a 10 per cent increase in efficiency, compared to a single-phase motor. Further improvements were realised by increasing the diameter, making the motor more powerful. By using SmFeN instead of ferrite as magnet material, the magnetic flux increased by a factor of 1.4, and the higher HFe (high ferrite) magnet material prevents demagnetisation, reports the company.
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