Vaccon Vacuum Products Catalog

Vacuum Pumps, Manifolds, Cups, and Accessories TABLE OF CONTENTS

Product Page Product Page Fastvac Pumps Drawings ...... 24 thru 29 Min Series ...... 2 Min Series ...... 24 Mid Series ...... 4,5 Fastbreak ...... 24 Max Series ...... 6,7 Mid Series ...... 25 Fastbreak Pumps ...... 3 Max Series ...... 26 Manifolds ...... 8,9 Manifold...... 27 Highvac Pumps ...... 10 Highvac ...... 27 Dual-Vac Pumps...... 11 Dual-Vac ...... 27 J Series Pumps ...... 12,13 J Series ...... 28 VDF Series Pumps...... 14 VDF Series ...... 28 CDF Series Pumps...... 15 CDF Series ...... 29 DF Series Pumps ...... 16,17 DF Series ...... 29 Accessories ...... 18 Selection Guide ...... 30 Sensors, Switches ...... 18,19 Glossary of Terms ...... Inside Back Cover Vacuum Cups...... 20,21 Special Products ...... Inside Back Cover Filters ...... 22 Silencers ...... 23

Highvac pumps NEW FROM VACCON

Dual-Vac pumps

Vacuum sensors and switches

Manifolds PRODUCT APPLICATION GUIDE

The following chart is a quick reference guide to some of the hundreds of applications of Vaccon products. Please contact our Applications Department for information on a Vaccon product to meet your speciﬁc application requirements.

APPLICATION SELECTION CHART

Application J-Series Fastvac VDF CDF DF Manifold HighVac Dual-Vac Air Bearing √ Air Wiper √√ Automotive √√√√√√√√ Bag/Box Opening √√√ √ Blowoff √√ Chip Removal √√ Circuit Board Testing √√ Cooling of Electronics √ Degassing √√√ √√ Dental/Hospital Suction √√ Dust Removal √√ Evacuation of Molds √√√ √√ Evaporation Control √√√ √√ Fume Removal √√ Labeling Machines √√√ Loading Hoppers √ Mandrel Collection √√ Paper Feeding/Printing √√√√ Pick & Place Corrugated Sheet/Boxes √√√ Electronic Components Fragile Items √√√ √ Glass √√√ Metals √√√ Plastics √√√ Stone, Brick, Concrete √ Pneumatic Conveyor √√√√√ Powder Transfer √ Replace Raw Air Lines √ Unload Feeders √ Vacuum Chuck √√√ Vacuum Clamping √√√ √√ Vacuum Filling Filtration of Liquids/Creams √√ √ Liquids √√√ Powders √√√ √ Vacuum Impregnation √√√ √ Vacuum Molding √√√ √ Vacuum Packaging √√√ √ Vacuum Toilets √√√ Veneering √√ √√

Vaccon Co. Inc. 1 800-848-8788 MIN SERIES VACUUM PUMPS - 60H The Min Series vacuum pumps offers one high vacuum venturi in several compact, lightweight conﬁgurations ideal for small part pick and place applications. Other common applications include fast evacuation of small vessels for purging operations and water/air analyzers. These compact pumps require little installation space and can be positioned close to the vacuum point for fast response. VP01 QR-60H* VP00-60H VP01 -60H* Quick Action Blow-off

FEATURES: Miniature vacuum pump with silencer. Miniature vacuum pump with integral 3 Miniature vacuum pump with dual solenoid Compact way solenoid valve and silencer. valves and silencer. Provides all the features Lightweight Integral valve ensures high cycle rates, of the VP01-60H plus: Powerful-28" Hg vacuum no delay due to long plumbing lines Positive vacuum blow off for accurate Modular design eliminates plumbing parts positioning and high cycle rates between components and speeds Individual electrical connections for pre- installation cise control of vacuum creation and the Minimizes compressed air consumption duration of blow-off - vacuum generated as needed

SPECIFICATIONS 3 WAY MINI VALVE VENTURI SPECIFICATIONS VALVE TYPE ...... 3/2 Normally Closed Solenoid Operated MEDIUM...... Filtered (50 Micron), Spring Return unlubricated air VALVE BODY MATERIAL ...... Anodized Aluminum OPERATING PRESSURE ...... 80 PSI SEAL MATERIAL ...... Buna OPERATING TEMPERATURE ..15¡F-140¡F MEDlA ...... Filtered (50 Micron), Non Lubricated Air OPERATING NOISE LEVEL ...... 68 dBA OPERATING PRESSURE ...... 0-150 PSI MATERIAL ...... Anodized Aluminum, Brass, and Buna-N OPERATING TEMPERATURE ..15¡-140¡F AVERAGE LIFE ...... 100,000,000 Cycles Vaccon venturi pumps are designed to operate at peak efﬁciency at 80 POWER CONSUMPTION ...... AC: 110 VAC, 50/60 Hz, 2 Watts (w/LED), PSI. Systems requiring operation at 60 PSI should be ordered with the DC: 24 VDC, 2 Watt (w/LED) designate -60 at the end of the part number, i e. VP01-60H/24VDC-60 RESPONSE TIME ...... 8ms Open,15 ms Close *Specify either 24vdc or 110vac when ordering CYCLE RATE...... 2500 Cycles per Minute ELECTRICAL CONNECTION ....DIN 40050 For detailed drawings, see page 24. MANUAL OVERRIDE ...... Standard with Pushbutton See page 18 for available accessories. PERFORMANCE DATA Air Consump. (SCFM) VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model @ 80 PSI 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28" 0.50 0.38 0.32 0.30 0.27 0.23 0.20 0.13 0.05 0.02 0.00 60H 0.80 EVACUATION TIME (SECONDS) FOR A 1 CU. FT. VOLUME ("Hg) 0.00 15.00 29.80 50.60 74.50 102.80 135.90 183.20 245.90 410.20 790.80

Vaccon Co. Inc. 2 800-848-8788 FASTBREAK HIGH SPEED BLOW OFF VACUUM PUMPS FOR PICK AND PLACE APPLICATIONS VP0X-60H, VP1X, VP2X, VP8X Vaccon's FASTBREAK vacuum pumps with high speed blow-off are ideally suited for pick and place applications that require accurate part placement and rapid part release. In addition to offering extremely fast blow-off capabilities, the compact FASTBREAK pumps incorporate the same high quality construction features and superior operating performance for which Fastvac pumps are known. No external plumbing or on-site assembly is required. SPECIFICATIONS Operating Pressure range: 20 to 120 psi Optimum 80 psi Vaccon venturi pumps are designed to operate at peak efﬁ- Operating Temperature range: 32¡F to 125¡F (0¡C to 52¡C) ciency at 80 PSI. Systems requiring operation at 60 PSI Cycle rates: Up to 300/min. should be ordered with the designate -60 at end of the part Positive Release Pressure: 10 psi number, i.e. VPIX-100M-60 Response Time: Instantaneous Orientation: Any Position Duration: Based on System Design FEATURES Extremely fast part release TO ORDER VP1X-60H Accurate part positioning VP0X-Available in the 60H Venturi size One step installation Body Style only. To order use part number VP0X-60H Vacuum Level-H: High No assembly or external plumbing required VP1X M: Medium VP1X-, VP2X-, from 60-150 “M” or “H”, Automatically cleans vacuum lines Choose any one of the 8 Venturi's listed in VP2X Vacuum Flow Capacity VP8X 60, 90, 100, 150 the below charts. i.e. VP1X-90H 200 “M” or “H” See page 18 for available accessories. VP8X-choose 200M or H For detailed drawings, see page 24. VP1X-2X Adjustable option: ADJ PERFORMANCE DATA M SERIES VENTURIS Medium Vacuum Applications The “M” series for “Medium” vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.) Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 20" 60M 0.50 0.50 0.40 0.30 0.22 0.15 0.08 0.03 0.00 90M 1.40 1.40 1.25 1.20 1.05 0.85 0.65 0.25 0.00 100M 1.80 2.10 2.00 1.85 1.75 1.60 1.25 0.80 0.00 150M 2.80 3.50 3.20 2.95 2.75 2.50 1.80 0.95 0.00 200M 4.80 6.00 5.30 4.90 4.00 3.50 2.50 1.10 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 20" 60M 0.00 12.50 25.10 43.90 68.60 99.30 153.70 227.00 90M 0.00 3.75 7.20 12.40 19.10 29.90 52.00 104.00 100M 0.00 2.65 5.80 9.90 16.20 22.90 36.20 56.60 150M 0.00 1.35 3.20 5.20 7.70 11.80 23.40 52.00 200M 0.00 0.75 1.90 3.20 5.30 8.70 17.10 42.60 PERFORMANCE DATA H SERIES VENTURIS High Vacuum Applications The “H” series for “High” vacuum levels of up to 28" Hg for applications involving non-porous materials (steel, plastic, glass, etc.) Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28" 60H 0.80 0.50 0.38 0.32 0.30 0.27 0.23 0.20 0.13 0.05 0.02 0.00 90H 1.80 1.20 1.00 0.95 0.90 0.85 0.75 0.70 0.52 0.47 0.20 0.00 100H 2.80 2.00 1.85 1.75 1.57 1.40 1.25 1.05 0.84 0.70 0.35 0.00 150H 4.80 3.20 2.80 2.50 2.30 2.00 1.60 1.40 1.20 0.80 0.50 0.00 200H 7.80 5.40 4.70 3.85 3.30 3.00 2.60 2.10 1.60 1.20 0.60 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28" 60H 0.00 15.00 29.80 50.60 74.50 102.80 135.90 183.20 245.90 410.20 790.80 90H 0.00 6.50 12.30 18.90 32.50 47.00 65.40 92.20 130.00 222.20 281.30 100H 0.00 2.70 6.50 11.20 17.50 25.80 38.40 55.20 79.20 166.70 251.80 150H 0.00 2.30 3.80 6.50 10.20 14.10 21.30 44.90 55.00 81.00 125.00 200H 0.00 1.20 2.10 3.40 5.20 7.70 11.50 20.00 35.50 62.60 98.10

Vaccon Co. Inc. 3 800-848-8788 MID SERIES VACUUM PUMPS–60, 90, 100, 150 WITH INTERCHANGEABLE NOZZLE DIFFUSERS For maximum application versatility, the Mid Series utilizes modular components to allow the designer to specify only those features necessary for their specific application. Flexibility is further increased through the use of Vaccon’s interchangeable cartridge venturies. Anyone of the eight cartridges can be used with any of the three standard body styles. Select the venturi that best fits your application based on the four performance characteristics: vacuum level, vacuum flow, evacuation speed, and air consumption (see facing page). To simplify selection, venturi performance has been separated into two categories, “M” for medium and “H” for high vacuum applications.

VP10 VP61 Optional No blow-off pump (VP31) available with integral 3 way solenoid valveÐcontact factory

Quick Action Blow-off Venturi vacuum pump with silencer INTERCHANGEABLE Compact designÐlocate close to vacuum point CARTRIDGE ASSEMBLY

Venturi vacuum pump with integral 6 way solenoid VP20 valve and silencer as standard. Provides precise, rapid vacuum generation and decay. Integral 6 way valve has dual functions with only one electrical connection: 1. Energizes venturi rapidly for high cycle ratesÐno loss due to plumbing lines. 2. A positive vacuum blow-off is created automatically when the valve is de-energized. This allows Interchangeable within MID Series the charged air reservoir within the pump to vent- Pumps through the vacuum port for rapid part removal. Venturi vacuum pump with silencer Precise Control of Flow and Optional vacuum sensor (adjustable) pro- Blow-off prevents vacuum line clogging Evacuation vides electrical signal Eliminates plumbing between components for Minimize Air Consumption faster installation Optional vacuum gauge provides visual moni- Standardization of One Pump Style toring, helpful when setting vacuum sensor Optional air reservoir (P/N QRV-10) can be added and troubleshooting for even faster vacuum release. See page 25 for selection chart.

ORDERING INFORMATION SPECIFICATIONS 1. Choose a body style based on features and accessories 3 WAY & 6-WAY SPOOL VALVE 2. Venturi size based on vacuum level and ﬂow requirements 3 WAY VALVE TYPE (optional) ..3/2 Pilot Operated Solenoid Valve w/Spring Return 3. If required indicate the valve operating voltage. 6 WAY VALVE TYPE ...... 6/2 Pilot Operated Solenoid Valve w/Spring Return 4. Order using the following designates: VALVE BODY MATERIAL ...... Die Cast Zinc SPOOL MATERIAL ...... Polished Aluminum VP20-100H/24VDC* SEAL MATERIAL ...... Polyethylene Body Style Valve Voltage: ¥24 VDC MEDlA ...... Filtered (50 Micron), Non Lubricated Air VP10 ¥110 VAC OPERATING PRESSURE ...... 45-150 PSI VP20 Vacuum Level-H: High OPERATING TEMPERATURE ..15¡-140¡F VP61* ¥Medium (20" Hg.) AVERAGE LIFE ...... 100,000,000 Cycles ¥H-High (28" Hg.) Venturi Flow Capacity POWER CONSUMPTION ...... AC: 110 VAC, 50/60 Hz, 2 Watts (w/LED), 60, 90, 100, 150 DC: 24 VDC, 2 Watts (w/LED) RESPONSE TIME ...... 11ms Open, 22 ms Close CYCLE RATE...... 2000 Cycles per Minute *24VDC or 110 AC only available on VP61 ELECTRICAL CONNECTION ....DIN 40050 Vaccon venturi pumps are designed to operate at peak efﬁ- MANUAL OVERRIDE ...... Standard with Pushbutton ciency at 80 PSI. Systems requiring operation at 60 PSI should be ordered with the designate -60 at the end of the VENTURI SPECIFICATIONS part number, i.e. VP10-100H-60 MEDIUM...... Compressed air or other gases For detailed drawings, see page 25. OPERATING PRESSURE ...... 80 PSI OPERATING TEMPERATURE ..15¡F-140¡F See page 18 for available accessories. OPERATING NOISE LEVEL ...... 72 dBA MATERIAL ...... Anodized Aluminum, Brass, and Buna-N Vaccon Co. Inc. 4 800-848-8788 PERFORMANCE DATA M SERIES VENTURIS Medium Vacuum Applications The “M” series for “Medium” vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.) Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 20"

60M 0.50 0.50 0.40 0.30 0.22 0.15 0.08 0.03 0.00 90M 1.40 1.40 1.25 1.20 1.05 0.85 0.65 0.25 0.00 100M 1.80 2.10 2.00 1.85 1.75 1.60 1.25 0.80 0.00 150M 2.80 3.50 3.20 2.95 2.75 2.50 1.80 0.95 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 20"

60M 0.00 12.50 25.10 43.90 68.60 99.30 153.70 227.00 90M 0.00 3.75 7.20 12.40 19.10 29.90 52.00 104.00 100M 0.00 2.65 5.80 9.90 16.20 22.90 36.20 56.60 150M 0.00 1.35 3.20 5.20 7.70 11.80 23.40 52.00

H SERIES VENTURIS High Vacuum Applications The “H” series for “High” vacuum levels of up to 28" Hg for applications involving non-porous materials (steel, plastic, glass, etc.) Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28"

60H 0.80 0.50 0.38 0.32 0.30 0.27 0.23 0.20 0.13 0.05 0.02 0.00 90H 1.80 1.20 1.00 0.95 0.90 0.85 0.75 0.70 0.52 0.47 0.20 0.00 100H 2.80 2.00 1.85 1.75 1.57 1.40 1.25 1.05 0.84 0.70 0.35 0.00 150H 4.80 3.20 2.80 2.50 2.30 2.00 1.60 1.40 1.20 0.80 0.50 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28"

60H 0.00 15.00 29.80 50.60 74.50 102.80 135.90 183.20 245.90 410.20 790.80 90H 0.00 6.50 12.30 18.90 32.50 47.00 65.40 92.20 130.00 222.20 281.30 100H 0.00 2.70 6.50 11.20 17.50 25.80 38.40 55.20 79.20 166.70 251.80 150H 0.00 2.30 3.80 6.50 10.20 14.10 21.30 44.90 55.00 81.00 125.00

Vaccon Co. Inc. 5 800-848-8788 MAX SERIES VACUUM PUMPS - 200, 250, 300, 350

The Max Series offers high vacuum ﬂow rates for rapid evacuation of large volumes of air. The Max Series is ideal for vacuum ﬁlling operations or where leakage must be overcome in order to sustain high vacuum levels while handling porous materials. The Max series venturis are commonly used in applications where:

One vacuum pump is powering multi- Systems have large vacuum lines or Evacuating a vessel with a vol- ple vacuum cups. rotary vacuum valves which operate at ume of 1/2 cu.ft. or larger. Large vacuum cups handle heavy, high cycle rates (200-300/min). (Normally, smaller volumes can porous objects. be handled by the Mid Series.)

VP80-200 (M OR H) VP80-250 (M OR H) VP90-300,350 (M OR H)

The VP80- and VP90- models are available with optional vacuum gauge (VG-150). Mechanical and solid state vacuum sensors and switches can be factory installed upon request.

ORDERING INFORMATION SPECIFICATIONS 1. Body styles and venturi size have been combined for a total VENTURI of 8 models. MEDIUM...... Filtered (50 Micron), unlubricated air 2. Order using the following part numbers: OPERATING PRESSURE...... 80 PSI VP80-200M VP90-300M OPERATING TEMP...... 15¡F-140¡F VP80-200H VP90-300H OPERATING NOISE LEVEL .....72 dBA VP80-250M VP90-350M MATERlAL ...... Anodized Aluminum VP80-250H VP90-350H

Vaccon venturi vacuum pumps are designed to operate at For detailed drawings, see page 26. peak efﬁciency at 80 PSI. Systems requiring operation at 60 PSI should be ordered with the -60 at the end of the part number i.e., VP90-350H-60. See page 18 for available accessories.

Vaccon Co. Inc. 6 800-848-8788 PERFORMANCE DATA M-SERIES VENTURIS Medium Vacuum Applications The “M” series for “Medium” vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.) or where leakage is present. Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 20"

200M 4.80 6.00 5.30 4.90 4.00 3.50 2.50 1.10 0.00 250M 7.80 9.50 9.20 8.30 7.00 4.70 3.40 2.20 0.00 300M 12.50 20.00 19.00 16.30 13.80 8.10 5.50 3.30 0.00 350M 17.00 28.00 24.00 19.40 16.80 14.50 11.20 4.80 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 20"

200M 0.00 0.75 1.90 3.20 5.30 8.70 17.10 42.60 250M 0.00 0.45 1.10 2.40 3.80 6.00 9.70 15.40 300M 0.00 0.00 0.00 1.10 1.80 2.70 4.60 8.70 350M 0.00 0.00 0.00 1.00 1.50 2.10 4.30 8.40

200H 7.80 5.40 4.70 3.85 3.30 3.00 2.60 2.10 1.60 1.20 0.60 0.00 250H 12.50 9.00 8.50 7.85 7.00 6.50 5.30 3.90 2.50 1.80 0.90 0.00 300H 22.00 20.00 17.00 14.00 12.70 12.00 10.00 7.40 4.90 2.70 1.30 0.00 350H 28.00 28.00 22.00 18.70 15.90 14.50 11.80 8.10 5.70 4.50 2.25 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28"

200H 0.00 1.20 2.10 3.40 5.20 7.70 11.50 20.00 33.50 62.60 98.10 250H 0.00 0.75 1.30 2.20 3.50 5.60 9.10 17.40 30.10 56.00 76.00 300H 0.00 0.00 0.80 1.20 2.00 2.80 3.90 5.90 11.10 32.70 60.00 350H 0.00 0.00 0.00 1.20 1.90 2.30 3.40 5.30 8.80 26.00 44.00

Vaccon Co. Inc. 7 800-848-8788 MID SERIES SEGMENTED MANIFOLDS - 60, 90, 100, 150

The Vaccon MID SERIES of segmented manifolds offer maximum application versatility where multiple vacuum stations are required. The manifolds utilize modular components that enable the designer to select from eight interchangeable cartridges and specify only the features necessary for their specific application. For total operating flexibility, any of the 60M through 150H cartridges can be used in any of the vacuum stations to obtain the optimum flow and vacuum levels while keeping air consumption to an absolute minimum.

FEATURES Modular design Interchangeable cartridges and sensors Precision blow-off control Rapid recovery Available with up to 20 vacuum stations

For detailed drawings see page 27.

ORDERING INFORMATION

1. Use specifications chart on page 9 to select venturi(s) based on vacuum level, vacuum flow, evacuation speed, and air consumption. 2. Select vacuum switch/sensor configuration and layout from below 3. Select valve voltage and layout from below

VM5-xxxxx-nnnnn-vvvvv

Vacuum Manifold Valve Voltage and Layout w/no. of Stations 1 =12VDC 2=24VDC

Venturi Cartridge* Vacuum Switch/Sensor Sizes and Layout Conﬁguration and Layout A=60M E=100M 1=VSXP - SOURCING SWITCH B=60H F=100H 2=VSXN - SINKING SWITCH C=90M G=150M 3=VSXL - LOGIC SWlTCH D=90H H=150H 4=VSSA - 4-20mA SENSOR 5=VSSV - 0-5VDC SENSOR

*Each segment must have appropriate size and cartridge designation up to 20 segments.

12345

Manifold segments numbered left to right

Vaccon Co. Inc. 8 800-848-8788 PERFORMANCE DATA M SERIES VENTURIS Medium Vacuum Applications The “M” series for “Medium” vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.) Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 20"

60M 0.50 0.50 0.40 0.30 0.22 0.15 0.08 0.03 0.00 90M 1.40 1.40 1.25 1.20 1.05 0.85 0.65 0.25 0.00 100M 1.80 2.10 2.00 1.85 1.75 1.60 1.25 0.80 0.00 150M 2.80 3.50 3.20 2.95 2.75 2.50 1.80 0.95 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 20"

60M 0.00 12.50 25.10 43.90 68.60 99.30 153.70 227.00 90M 0.00 3.75 7.20 12.40 19.10 29.90 52.00 104.00 100M 0.00 2.65 5.80 9.90 16.20 22.90 36.20 56.60 150M 0.00 1.35 3.20 5.20 7.70 11.80 23.40 52.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28"

Vaccon Co. Inc. 9 800-848-8788 HIGHVAC SERIES VACUUM PUMPS

Vaccon’s Highvac vacuum pumps achieve vacuum levels in excess of 29.5"Hg and offer a wide range of vacuum ﬂow rates. They are ideal for vessel evacuation, process control, and HVAC applications. Because the assembly has no moving parts they are easy to clean. The HIGHVAC pump is ideal for applications where contaminants are present. Their high vacuum rates, compact size, design features allow system designers to use smaller and less costly components and reduce maintenance repair costs.

FEATURES Vacuum levels in excess of 29.5"Hg Compact size No moving parts

For detailed drawings, see page 27.

See page 18 for available accessories.

PERFORMANCE DATA Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 4" 8" 12" 16" 20" 24" 28" 29.5"

HVP 100 4.90 1.20 0.97 0.90 0.85 0.73 0.60 0.50 0.20 0.00

HVP 200 8.60 3.20 2.75 2.40 2.10 1.55 1.30 0.80 0.35 0.00

HVP 300 22.00 6.00 5.20 3.50 3.10 2.45 1.50 1.20 0.45 0.00

Vacuum Level: The magnitude of suction created by the vacuum pump. Vacuum level is effected by elevation and barometric pressure. For each 1000 feet of elevation, vacuum decreases by approximately 1" Hg.

Vaccon Co. Inc. 10 800-848-8788 DUAL-VAC SERIES FOR THE RAPID EVACUATION OF MOLDS,VESSELS, AND CONTAINERS.

Vaccon’s Dual-Vac Series of vacuum pumps are designed to meet industry’s need for an economical rapid evacuation of molds, vessels and containers. The Dual-Vac Series of pumps achieve both a high rate of vacuum ﬂow, for exceptional speed of evacuation, and a high level of vacuum through the use of two different vacuum devices combined in one compact unit.

FEATURES High ﬂow rates High vacuum levels Compact size Reduced air consumption

SPECIFICATIONS Size ...... 14"l x 4.5"w x 5"h Weight ...... 8 lbs. Air Inlet ...... 1/2" NPTF Vacuum Inlet ...... Combination 2" dia and 1.5" dia Barbed Fitting Operating Pressure . . . . 80 psi

For detailed drawings, see page 27.

PERFORMANCE DATA

1 1 AIR CONSUMPTION MAXIMUM VACUUM VACUUM LEVELS 1 (SCFM) FLOW (SCFM) ("Hg) MODEL HIGH FLOW HIGH VAC HIGH FLOW HIGH VAC HIGH FLOW2 HIGH VAC3

Dual-Vac 5/150 24 3 30 3 up to 8 25

Dual-Vac 7/250 48 14 60 15 up to 8 25

Dual-Vac 10/500 48 44 95 60 up to 5 25

1. All levels @ 80 psi supply pressure 2. Field adjustable 3. Factory preset to customer speciﬁcation (default is 25"Hg)

Vaccon Co. Inc. 11 800-848-8788 J SERIES VACUUM PUMPS

VACCON’s J Series of air powered vacuum pumps are available in 16 standard models with a full range of optional accessories for pick and place and other similar applications where reliable vacuum and high performance are required. J Series pumps operate with instantaneous response in pulsed applications or on a continuous basis. The rugged, cylindrical design of the J series makes it ideal for use in adverse operating conditions. These maintenance free pumps have no moving parts or seals that require replacement. The pump’s light weight, compact con- ﬁguration facilitates installation close to the work area giving the added advantage of increased response time and reducing the need for using a larger pump. J Series pumps are manufactured from anodized aluminum. For high temperature and/or caustic applications, stainless steel, PVC, and other materials are available. FEATURES Instant response Rugged, cylindrical design Maintenance free Available in wide range of materials

PRINCIPLES OF OPERATION

A transducer produces a vacuum by forcing compressed air through a limiting orifice into a venturi section. As the air exits the orifice it expands, increasing in velocity to supersonic speeds before entering the venturi section. This creates a vacuum or negative pressure at the vacuum inlet port located between the orifice and venturi section. This high velocity insures efficient and effective operation.

ORDERING INFORMATION Select a J Series pump with the lowest air consumption that The use of Vaccon silencers is strongly recommended. meets the application requirements based on the following They will reduce noise level up to 30 dB without back criteria: Vacuum Level, Vacuum Flow, Vacuum Force, pressure. and Cycle Times. J Series can also be powered by alternate medias. Consult See page 30 for detailed selection criteria factory. Standard operating supply pressure for the J Series is 80psi. Specify 60psi supply power if required by adding See page 18 for available accessories. -60psi after model number. Specify pump model: i.e. JS-250 For detailed drawings, see page 28. Specify accessories and vacuum cup

Vaccon Co. Inc. 12 800-848-8788 PERFORMANCE DATA

JD series for “Medium” vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.)

Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 20"

JD60M 0.50 0.50 0.40 0.30 0.22 0.15 0.08 0.03 0.00 JD90M 1.40 1.40 1.25 1.20 1.05 0.85 0.65 0.25 0.00 JD100M 1.80 2.10 2.00 1.85 1.75 1.60 1.25 0.80 0.00 JD150M 2.80 3.50 3.20 2.95 2.75 2.50 1.80 0.95 0.00 JD200 4.80 6.00 5.30 4.90 4.00 3.50 2.50 1.10 0.00 JD250 7.80 9.50 9.20 8.30 7.00 4.70 3.40 2.20 0.00 JD300 12.50 20.00 19.00 16.30 13.80 8.10 5.50 3.30 0.00 JD350 17.00 28.00 24.00 19.40 16.80 14.50 11.20 4.80 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 20"

JD60M 0.00 12.50 25.10 43.90 68.60 99.30 153.70 227.00 JD90M 0.00 3.75 7.20 12.40 19.10 29.90 52.00 104.00 JD100M 0.00 2.65 5.80 9.90 16.20 22.90 36.20 56.60 JD150M 0.00 1.35 3.20 5.20 7.70 11.80 23.40 52.00 JD200 0.00 0.75 1.90 3.20 5.30 8.70 17.10 42.60 JD250 0.00 0.45 1.10 2.40 3.80 6.00 9.70 15.40 JD300 0.00 0.00 0.00 1.10 1.80 2.70 4.60 8.70 JD350 0.00 0.00 0.00 1.00 1.50 2.10 4.30 8.40

JS series for “High” vacuum levels of up to 28" Hg for applications involving non-porous materials (steel, plastic, glass, etc.)

Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28"

JS60M 0.80 0.50 0.38 0.32 0.30 0.27 0.23 0.20 0.13 0.05 0.02 0.00 JS90M 1.80 1.20 1.00 0.95 0.90 0.85 0.75 0.70 0.52 0.47 0.20 0.00 JS100M 2.80 2.00 1.85 1.75 1.57 1.40 1.25 1.05 0.84 0.70 0.35 0.00 JS150M 4.80 3.20 2.80 2.50 2.30 2.00 1.60 1.40 1.20 0.80 0.50 0.00 JS200 7.80 5.40 4.70 3.85 3.30 3.00 2.60 2.10 1.60 1.20 0.60 0.00 JS250 12.50 9.00 8.50 7.85 7.00 6.50 5.30 3.90 2.50 1.80 0.90 0.00 JS300 22.00 20.00 17.00 14.00 12.70 12.00 10.00 7.40 4.90 2.70 1.30 0.00 JS350 28.00 28.00 22.00 18.70 15.90 14.50 11.80 8.10 5.70 4.50 2.25 0.00

EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28"

JS60M 0.00 15.00 29.80 50.60 74.50 102.80 135.90 183.20 245.90 410.20 790.80 JS90M 0.00 6.50 12.30 18.90 32.50 47.00 65.40 92.20 130.00 222.20 281.30 JS100M 0.00 2.70 6.50 11.20 17.50 25.80 38.40 55.20 79.20 166.70 251.80 JS150M 0.00 2.30 3.80 6.50 10.20 14.10 21.30 44.90 55.00 81.00 125.00 JS200 0.00 1.20 2.10 3.40 5.20 7.70 11.50 20.00 33.50 62.60 98.10 JS250 0.00 0.75 1.30 2.20 3.50 5.60 9.10 17.40 30.10 56.00 76.00 JS300 0.00 0.00 0.80 1.20 2.00 2.80 3.90 5.90 11.10 32.70 60.00 JS350 0.00 0.00 0.00 1.20 1.90 2.30 3.40 5.30 8.80 26.00 44.00

Vaccon Co. Inc. 13 800-848-8788 VDF SERIES VARIABLE FLOW VACUUM PUMPS

The VDF Series of adjustable air powered vacuum pumps provides a combination of high vacuum flow rates of up to 120 SCFM, and vacuum levels of up to 25" Hg. Because of its straight-through design, the VDF Series is ideal for handling porous materials and operation in contaminated situations. We have named this unit the “Dirty One” because of its ability to pass virtually all contaminants through its internal structure. VDF pumps can be used to pick and place concrete block, or packaging materials that are coated with fine powder, and are commonly used in industrial air driven vacuum cleaners to remove liquid/solid mixtures from sump The "Dirty One'' areas. FEATURES VDF pumps are field adjustable and eliminate the need for Ideal for dirty environments additional regulation of air lines to remotely vary the levels Non-clogging, straight-through design of vacuum or flow that is required. High performance to air consumption ratio PRINCIPLES OF OPERATION Field adjustable for your specific application The variable performance of the VDF pump is achieved by increasing the annular gap between the venturi nozzle and See page 18 for available accessories. the diffuser. Rotating the diffuser section counter-clockwise For detailed drawings, see page 28. will increase the opening, allowing more compressed air to flow through the unit and increasing both the vacuum flow and the vacuum level. The result is a variable vacuum pump that can be adjusted to meet an application’s exact requirements.

PERFORMANCE DATA

Model Air Consumption vs. Vacuum Level ("Hg) @ 80 PSI Max Air Number Vacuum Consumption 0" 5" 10" 15" 20" 25" Flow SCFM SCFM* VDF 100 0 .70 1.20 1.30 2.10 2.60 2.00 1.30 VDF 150 0 1.30 1.70 2.40 3.20 4.50 3.20 2.40 VDF 200 0 2.40 3.70 4.70 6.00 6.80 6.00 4.70 VDF 250 0 4.00 6.00 8.30 9.70 12.00 10.00 8.30 VDF 375 0 6.20 11.50 17.00 21.00 29.00 30.00 17.00 VDF 500 0 12.00 22.00 28.00 33.00 45.00 60.00 28.00 VDF 750 0 23.00 30.80 44.00 63.00 90.00 120.00 44.00

Model Vacuum Flow vs. Vacuum Level ("Hg) @ 80 PSI Number Recommended 0" 5" 10" 15" 20" 25" Silencer VDF 100 0 .85 .90 1.20 1.60 2.00 ST-4 VDF 150 0 1.10 1.60 2.10 2.60 3.20 ST-4 VDF 200 0 2.20 3.00 4.00 5.20 6.00 ST-4 VDF 250 0 4.50 5.80 7.20 8.60 10.00 ST-4A2 VDF 375 0 14.00 18.50 22.00 26.00 30.00 ST-8B VDF 500 0 23.00 35.00 40.00 47.00 60.00 ST-12C VDF 750 0 40.00 51.00 69.80 87.00 120.00 ST-16C * These values can be achieved at 15"Hg.

Vaccon Co. Inc. 14 800-848-8788 CDF SERIES VACUUM PUMPS FOR AIR AMPLIFICATION The CDF Series of air amplifiers generates both a high vacuum flow and a high exhaust flow using only a small amount of compressed air. The CDF can be used for applications requiring high levels of vacuum flow to rapidly evacuate large areas. They can also be used where porosity is a major problem and a standard Vaccon unit does not generate enough flow to offset the loss of vacuum. The unique design of the CDF pump makes it an efficient and cost effective alternative to electric blowers or large volumes of raw compressed air. Seven standard models are available with bores of 1/8" to 2". Air velocity and flow of all models are field adjustable to provide a wide range of conditions to meet individual application requirements. FEATURES Amplification ratios as high as 40:1 (output to input) can be achieved with the CDF series. High, 40:1 amplification ratios Field adjustable Instant response Cost effective

PRINCIPLES OF OPERATION PERFORMANCE DATA MODEL I.D. **INPUT OUTPUT VELOCITY NO. INCHES SCFM SCFM FT/SEC CDF 100* 1/8 3 12 2347 2 8 1565 1 6 1173 CDF 200* 1/4 3 18 860 2 14 685 1 10 490 CDF 500H† 1/2 9 75 910 5 42 530 3 22 265 CDF 750H† 3/4 9 110 565 5 70 420 CDF pumps operate on the “Coanda Effect” where a small 3 40 195 volume of compressed air is converted into a large ﬂow of CDF 1000H† 1 9 145 435 ambient air. Compressed air is emitted from an annular gap 5 95 290 and passes over a curved surface into the throat of the unit. 3 57 174 As the air passes over this curved surface, similar to an air CDF 1500H 1 1/2 9 240 314 foil, a low pressure area is created inducing ambient air to 5 150 198 ﬂow into the throat with the compressed air. 3 86 123 CDF 2000H 2 9 350 269 5 220 168 TYPICAL APPLICATIONS 3 140 106

Blow drying Jam nut used to secure adjustment * 1/4" NPT male exhaust available Fume evacuation ** Data is at 80 PSI Cooling † See page 29 for optional threaded exhaust attachments Improved utilization of compressed air For detailed drawings, see Page 29.

Vaccon Co. Inc. 15 800-848-8788 DF SERIES HIGH FLOW VACUUM PUMPS FOR MATERIAL TRANSFER Vaccon’s DF Series of high flow vacuum pumps provides a reliable and cost effective method of in-line transfer of complex shapes and bulk materials such as; small parts up to 3 inches in diameter, continuous strips, and powders. Vacuum flow rates can be infinitely controlled over the pumps entire range by regulating the input pressure. The pump’s unique capability to create instantaneous vacuum flow and high air velocity combined with its straight through, smooth bore design allows material to pass directly through the unit at high speeds without interference or clogging. Its compact design facilitates placement close to the work FEATURES area for maximum efficiency and ease of installation. Application versatility DF pumps are available in 15 standard models with insides High efficiency diameters from 1/8" to 3". Modified and custom engineered units are also available. Low initial and operating cost Maintenance free operation Custom units available

PRINCIPLES OF OPERATION Compressed air is fed into an exterior annular ring that has a number of orifices leading into the main tube of a transducer. As the compressed air exits from the orifices, its velocity increases to supersonic speed. The air forced into the center of the tube rotates with a twisting motion similar to a worm screw. This cyclonic flow creates a powerful vacuum capable of drawing materials into, and through the transducer. As a vacuum source, the DF series are capable of rapid evacuation of a large volume of air to a low vacuum level.

ORDERING INFORMATION APPLICATIONS Select a DF pump based on the following: Unloading vibrator feeders Inside diameter Reloading hoppers with plastic Regrind Velocity of ﬂow Transferring of engine valves in grinding operation Vacuum ﬂow Chip removal in drilling operation Vacuum force Transfer power detergent and caustic chemicals Air consumption Convey peanut husks Contact factory for custom pumps Selvedge removal in trimming operation Mandrel collection system

Vaccon Co. Inc. 16 800-848-8788 DF SERIES

PERFORMANCE DATA MODEL I.D. AIR VACUUM VACUUM AIR CONSUMPTION NO. VELOCITY FLOW LEVEL @ 40 PSI @80 PSI (ft/sec) (SCFM) (" Hg) DF 1-3 1/8 585 3 8 1.1 2 DF 2-3 1/4 490 10 8 3.1 6 DF 3-3 3/8 328 15 4.5 3.5 6 DF 3-6 3/8 393 18 6 5.8 10 DF 5-3 1/2 306 25 3 5.2 9 DF 5-6 1/2 362 30 10 14 24 DF 7-3 3/4 272 50 4.3 14 24 DF 7-6 3/4 326 60 8 28 48

DF 10-3 1" 229 75 3 14 24 DF 10-6 1" 290 95 5.8 28 48 DF 15-3 1-1/2 224 165 1.3 14 24 DF 15-6 1-1/2 272 200 2.5 28 48 DF 20-3 2 183 240 0.8 14 24 DF 20-6 2 229 300 1.5 28 48 DF 30-6 3 168 375 .7 32 60 Values for velocity, vacuum ﬂow, and vacuum level are for 80 psi input pressure

DIMENSIONS Model I.D. (NPTF) ABC D E F GHI DF1-3 1/8 1 1/4 3/4 3 1/2 3/4 1 1 3/4 .5 1/8 DF2-3 1/4 1 1/4 3/4 3 1/2 3/4 1 1 3/4 .5 1/8 DF3-3 3/8 1 1/4 3/4 3 1/2 3/4 1 1 3/4 .5 1/8 DF3-6 3/8 1 1/4 3/4 3 1/2 3/4 1 1 3/4 .5 1/8 DF5-3 1/2 1 1/2 1 5 1/2 1 1 1/4 3 1/4 5/8 1/4 DF5-6 1/2 1 1/2 1 5 1/2 1 1 1/4 3 1/4 5/8 1/4 DF7-3 3/4 2 1 1/4 7 1/2 1 1/2 2 4 1 3/8 DF7-6 3/4 2 1 1/4 7 1/2 1 1/2 2 4 1 3/8 DF10-3 1 2 1/4 1 1/2 7 1/2 1 1/2 2 4 1 3/8 DF10-6 1 2 1/4 1 1/2 7 1/2 1 1/2 2 4 1 3/8 DF15-3 1 1/2 2 3/4 2 7 1/2 1 1/2 2 4 1 3/8 DF15-6 1 1/2 2 3/4 2 7 1/2 1 1/2 2 4 1 3/8 DF20-3 2 3 1/4 2 1/2 7 1/2 1 1/2 2 4 1 3/8 DF20-6 2 3 1/4 2 1/2 7 1/2 1 1/2 2 4 1 3/8 DF30-6 3 4 1/4 3 1/2 10 1/2 2 3 5 1/2 1 1/2 1/2

Vaccon Co. Inc. 17 800-848-8788 ACCESSORIES ACCESSORY SELECTION GUIDE PRODUCT VACUUM FILTER GAUGE SILENCER SILENCER SOLENOID SWITCH SWITCH SENSOR CUPS AA ST VALVE MECH'L SOLID SOLID STATE STATE MINI SERIES ÃÃÃ ÃÃÃÃ Ã Ã MID SERIES ÃÃÃ ÃÃÃÃ Ã Ã MAX SERIES ÃÃÃ Ã Ã Ã Ã FASBREAK ÃÃÃ ÃÃ Ã Ã Ã HIGH VAC ÃÃÃ Ã J SERIES ÃÃÃ ÃÃ 11 1 VDF SERIES ÃÃ Ã 1 Remote applications only ADJUSTABLE VACUUM SWITCHES These sensors are ideal for use in automated systems to generate a low current electrical signal for input to a PLC or other logic controller. They are normally open, diaphragm operated and utilize low stressing deﬂecting contacts instead of sliding or pivoting parts, resulting in high reliability and long life. SX-4, SX-5 SX-4SB, SX-5SB VS4, VS5 To reduce plumbing and For remote mounting Adjustable vacuum ease installation, the choose the sensor. vacuum sensors may be SX-4SB or SX-5SB sub fastened directly to the base mounted versions. VP20, VP31, and the VP61 series of vacuum pumps.

IMPORTANT NOTICE:The electrical circuit is from one terminal, through the rivet to the contact blade; and from the other terminal, through the rivet, to the adjustment blade. The adjustment screw is in contact with the diaphram and is part of the electrical circuit. To avoid potential shock, please use an insulated screwdriver when making adjustments.

Part No Size Range Hysteresis/ Input Max. Output Operating Port Indi- Electrical (inches) Deadband Voltage Current Temp. cator Connection MECHANICAL SWITCHES VS-4 1x1x3/8 w/ 2-14.8"Hg. 1/2 % max 500 VAC/ 10-20 mA Sourcing -40¡-250¡F n/a None 12" flying leads 3/8x3/16Æbarb value 24 VDC VS-5 1x1x3/8 w/ 7.4-30"Hg. 1/2 % max 500 VAC/ 10-20 mA Sourcing -40¡-250¡F n/a None 12" flying leads 3/8x3/16Æbarb value 24 VDC SX-4 1x1.5x.75 thk 2-14.8"Hg. 1/2 % max 500 VAC/ 10-20 mA Sourcing -40¡-250¡F Optional Sub None 12" flying leads value 24 VDC Base w/10-32 SX-5 1x1.5x.75 thk 7.4-30"Hg. 1/2 % max 500 VAC/ 10-20 mA Sourcing -40¡-250¡F Optional Sub None 12" flying leads value 24 VDC Base w/10-32 VSW5A 1.84x4.26 4-28"Hg. ~ 20% 125-250 VAC 5 amp Sourcing -40¡-176¡F 1/8" NPTM None DIN 43650A 12 VDC 7 amp N/O or N/C 24 VDC 5 amp

Compact, sealed vacuum VACUUM GAUGE switch for automation and Model No. VSW5A process control applica- Model No. VG-150 tions. Especially suited for The VG-150 is a 0-30" Hg. Nema 6 Enclosure hazardous applications vacuum gauge with a 1-1/2" (IP67) including wash down and face and an 1/8" NPTM Adjustable, dust laden air. bottom mount connection. 4" to 28" Hg. Switch is ﬁeld adjustable Electrical ConnectionÐ between 4" and 28"Hg. DIN 43650A Adjusting screw is easily accessed below the DIN UL and CSA Approved connector. Wiring can be either Normally Open or Normally Closed.

Vaccon Co. Inc. 18 800-848-8788 SOLID STATE SWITCHES AND SENSORS

Vaccon’s ultra miniature electronic vacuum and pressure sensing and switching devices utilize the latest electronic technology available. They provide precision control for feedback mechanisms or system monitoring and they can be incorporated directly onto Vaccon’s Fastvac vacuum pumps. These devices are available for manifold applications where multiple sensing points for vacuum or pressure are required. For applications requiring feedback for batch or process control, the sensors are available as a 0-5Vdc or 4-20mA volt transducer device. Vacuum or pressure setpoints, and hysteresis are adjustable on all switches.

Part No Size Range Hysteresis/ Input Max. Output Operating Port Indi- Electrical (inches) Deadband Voltage Current Temp. cator Connection SOLID STATE SWITCHES VSXP 1x.75x.41 thk 0.5-30" Hg. ~ 0-15% 5-30 VDC 100mA Sourcing -40¡-150¡F See notes 1&2 LED 3 conductor/24" VSXN 1x.75x.41 thk 0.5-30" Hg. ~ 0-15% 5-30 VDC 100mA Sinking -40¡-150¡F See notes 1&2 LED 3 conductor/24" VSXL 1x.75x.41 thk 0.5-30" Hg. ~ 0-15% 5-30 VDC 100mA Sinking -40¡-150¡F See notes 1&2 LED 3 conductor/24" w/pullup resistor PSXP 1x.75x.41 thk 10-150 psi ~ 0-15% 5-30 VDC 100mA Sourcing -40¡-150¡F See notes 1&2 LED 3 conductor/24" PSXN 1x.75x.41 thk 10-150 psi ~ 0-15% 5-30 VDC 100mA Sinking -40¡-150¡F See notes 1&2 LED 3 conductor/24" PSXL 1x.75x.41 thk 10-150 psi ~ 0-15% 5-30 VDC 100mA Sinking -40¡-150¡F See notes 1&2 LED 3 conductor/24" w/pullup resistor SOLID STATE SENSORS VSSA 1x.75x.41 thk 0.5-30" Hg. n/a 18-28 VDC n/a 4-20mA -40¡-150¡F See notes 1&2 n/a 2 conductor/24" VSSV 1x.75x.41 thk 0.5-30" Hg. n/a 12-30 VDC n/a 0-5 VDC -40¡-150¡F See notes 1&2 n/a 3 conductor/24" PSSA 1x.75x.41 thk 10-150 psi n/a 18-28 VDC n/a 4-20mA -40¡-150¡F See notes 1&2 n/a 2 conductor/24" PSSV 1x.75x.41 thk 10-150 psi n/a 12-30 VDC n/a 0-5 VDC -40¡-150¡F See notes 1&2 n/a 3 conductor/24" Note 1: All solid state devices, sold individually, are mounted to a 1/8" thick base with a #10-32 female port. Optional male port adapters are available in 10-32 and 1/8" NPT. Note 2: All solid state devices, sold individually, can be optionally mounted to a 3/8" thick remote mounting base with a #10-32 port. NOTE: 1/8" NPT Adapters are not available with this option. Remote Mount Option Sufﬁx: -RM Optional Port Adapters: #10-32 Adapter: -32 1/8" NPTM Adapter: -18 .750

Vaccon Co. Inc. 19 800-848-8788 VACUUM CUPS 4 STYLES TO FIT YOUR APPLICATION: BELLOWS, CLEATED, OVAL, STANDARD Available in 3 materials: Vinyl ...... Durable, resists wear, up to 125¡F Silicon...... High temp., FDA approved, up to 400¡F (-76¡F) Polyurethane...... Chemically resistant up to 125¡F

4 BASIC CUP STYLES STANDARD Standard cups are ﬂexible and work well in applications that do not require lifting heavy loads. In food packaging for example, a standard cup can be used to apply a label to an uneven surface such as a package of chicken.

CLEATED Cleated cups are strong with a rigid, low profile that will lift heavy loads. The low profile allows heavy loads to be lifted vertically without the cup “peeling” away from the product surface. These cups perform well when gripping smooth, flat heavy objects such as steel sheet, glass (television picture tubes), and coated corrugated.

BELLOWS Ð with 1, 2, 3 or 4 convolutions Bellows cups have a pliable outer rim that will conform to curved or uneven surfaces while the bellows sections compensate for inconsistent stack heights. Under vacuum, the accordion-style bellows cup will collapse on contact. The collapsing action simulates a short cylinder stroke lifting the product for a short distance, possibly saving the need for a separate lifting mechanism.

OVAL Like cleated cups, oval cups have heavy load handling capacity due to their rigid design and large vacuum work area. Oval cups have the largest lifting force because they provide the most surface area for a given cup footprint.

CUP STYLES

D E

Equation for calculating vacuum Suggested Safety Factor: lifting force using vacuum cups: 2 for cup in horizontal position. 4 for cup in vertical position Note: To covert ("Hg) vacuum level into PSI divide by 2. Vacuum Force (lbs.) x Safety Factor = Vacuum Level (PSI) x Surface Area (in.2)

Vaccon Co. Inc. 20 800-848-8788 VACUUM CUPS

Standard Model No. Approx. Area in2 A (O.D.) B C D E Style VC 1 .01 .200 .225 .045 .225 .057 A VC 165A .05 .37 .25 .25 .37 .22 B VC 25 .02 .61 .62 .10 .50 .19 B VC 10 .30 1.00 .50 .28 .62 1/8 NPTF B VC 11 .40 1.19 .50 .28 .75 1/4 NPTF B VC 12 .60 1.44 .50 .50 .75 1/4 NPTF B VC 8 .44 1.50 .56 .38 .62 .23 B VC 37A .50 1.56 .81 .50 .87 1/4 NPTF B VC 168 .70 2.00 .69 .50 1.12 1/4 NPTF B VC 106 .80 2.50 .81 .50 1.12 1/4 NPTF B VC 30 1.10 3.09 1.44 .62 1.12 1/4 NPTF C

Cleated Model No. Approx. Area in2 A (O.D.) B C D E Style VC 36B .30 1.00 .36 .25 .56 .25 A VC 2EA .37 1.37 1.06 .31 .62 1/8 NPTM C VC 59 1.30 2.00 .62 .25 1.56 1/4 NPTF B VC 49 2.10 2.44 1.94 .81 1.04 1/4 NPTF C VC 27A 2.40 3.25 1.06 .44 2.25 1/4 NPTF B VC 27 3.40 4.25 1.00 .50 3.00 1/4 NPTF B VC 63 5.60 4.75 1.18 1.00 1.62 3/8 NPTF B VC 34 10.40 6.25 1.18 .81 5.00 3/8 NPTF B

Bellows Model No. Approx. Area in2 A (O.D.) B C D E Style VC B6 .01 .25 .43 .15 .15 .06 D-1 VC B10-5 .04 .42 .62 .21 .32 .15 D-1 VC B3 .05 .50 .56 .38 .31 .15 D-1 VC B15 .07 .62 .81 .40 .35 .14 D-1 VC B2 .11 .75 .68 .50 .51 .25 D-1 VC 33A5 .16 .75 1.00 .75 .69 .44 D-3 VC B20P .15 .87 .75 .50 .57 .20 D-1 VC 33A3 .20 .90 1.02 .62 .69 .44 D-2 VC 124 .24 1.00 1.37 .62 .62 .37 D-1 VC B1 .25 1.20 .85 .77 .56 1/8 NPTF D-1 VC 33A2 .25 1.27 1.00 .87 .69 1/4 NPTF D-2 VC 33A .40 1.37 1.50 1.00 .65 1/4 NPTF D-3 VC 32C .78 2.00 1.68 .81 .75 1/4 NPTF D-1 VC 32D 1.00 2.00 1.86 1.12 .75 1/4 NPTF D-2 VC 32B 2.00 2.75 2.00 1.28 1.00 1/4 NPTF D-1 VC 130 4.90 3.31 2.38 2.18 2.38 3/4 NPTF D-4 VC 32-3.5x5.0 3.5x5.0 1.75 1.25 2.0x3.5 3/8 NPTF D-1

Oval Model No. Approx. Area in2 A (O.D.) B C D E Style VC 89 1.75 1.12x2.75 .87 .70 .78 1/4 NPTF B VC 83 4.50 1.56x4.09 .94 .50 1.15x3.6 1/4 NPTF B VC 87BL .44 1.70x1.50 .50 .20 .62 1/8 NPTF A VC 183 6.00 2.0x6.0 1.00 .39 1.25x5.2 1/4 (2 Ports) B VC 90 12.00 3.0x8.0 1.12 .53 2.12x7.1 3/8 (2 Ports) B

Ultraminiature Model No. Approx. Area in2 A (O.D.) B C D E Options VC-VI 062 .003 .063 .126 .006 .055 .025 B/ESDV VC-VI 125 .02 .125 .120 .020 .070 .030 B/ESD/R/UV VC-VI 250 .05 .250 .200 .040 .100 .045 B/ESD/R/UV VC-VI 375 .11 .375 .250 .070 .130 .060 B/ESD/R/UV VC-VI 500 .19 .500 .300 .110 .160 .060 B/ESD/R/UV VC-VI 625 .30 .625 .310 .110 .160 .060 B/ESD/R/UV VC-VI 750 .44 .750 .320 .130 .160 .060 B/ESD/R/UV All dimensions shown in inches OPTIONS B = Non-Marking Static Dissipative. Temperature range: -4¡F to 248¡F (-20¡C to 120¡C) ESD = ESD Safe High Temperature. Temperature range: -67¡F to 446¡F (-55¡C to 250¡C) Many other cup sizes R = Red Silicone High Temperature. Temperature range: -67¡F to 482¡F (-55¡C to 250¡C) available on request. U = Blue Silicon High Temperature. Temperature range: -67¡F to 482¡F (-55¡C to 350¡C) V = Probe (cup holders) available

Vaccon Co. Inc. 21 800-848-8788 IN-LINE VACUUM FILTERS ADDED PROTECTION FOR EXTREME – ADVERSE CONDITIONS!

Compact in-line filters for adverse conditions provide the added protection of 10 micron filtration and have a 150 psi pressure rating. Filters are constructed from rugged injection molded nylon and plastic. Vaccon offers eight different design configurations for maximum placement versatility and easy installation. FEATURES High Flow 10 Micron Filtration 8 Models

VF125LPM (1.9 OZ) VF500F (5.6 OZ) VF250LPM (2 OZ) VF750F (5.6 OZ) VF375LPM (2 OZ) VF1000F (7.8 OZ)

Part Number Description Ports ABCD Replacement Element VF125LPM 1/8" Male Low Profile 1/8"NPTM VF250LPM 1/4" Male Low Profile 1/4"NPTM 2.4 3.1 2.0 1.9 RE1 VF375LPM 3/8" Male Low Profile 3/8"NPTM VF250F 1/4" Female Filter 1/4"NPTF 3.7 3.0 3.25 1.9 RE1-L V375F 3/8" Female Filter 3/8"NPTF 3.7 3.0 3.25 1.9 VF500F 1/2" Female Filter 1/2"NPTF 5.35 3.6 4.8 2.95 RE2 VF750F 3/4" Female Filter 3/4"NPTF 5.35 3.6 4.8 2.95 VF1000F 1" Female Filter 1"NPTF 6.35 5.0 5.6 4.1 RE3

Vaccon’s unique single stage vacuum pumps do not require ﬁlters for maximum operating efﬁciency. Filters are recommended for use in only the most adverse operating conditions to provide additional, in-line protection and user satisfaction.

Vaccon Co. Inc. 22 800-848-8788 ACCESSORIES VACCON SILENCERS Vaccon silencers are extremely effective in reducing air exhaust noise from venturi pumps and other pneumatic devices. The AA, ST, and FA51 Series reduce noise levels by up to 30 dB while allowing high ﬂow rates with minimal back pressure.

AA Series FA51 Series ST Series

Compact, lightweight, these silencers have The FA51 Series silencers offer remarkable The ST-Series’ straight-through design elimi- excellent noise reducing characteristics with noise reduction for high volume exhaust appli- nates clogging by allowing contaminants to minimal resistance to air flow. AA Series cations without causing back pressure. pass directly through the silencer. Each silencers are almost one third smaller than Silencers are ideal for quieting large air valves silencer is tuned in proportion to its exhaust comparable products providing considerable that must exhaust quickly to maintain high flow to minimize noise and reduce frequency. space savings. The large surface of the felt ele- cycle rates. Vaccon uses the FA51 silencers on As air passes through the silencer, noise is ment resists contamination far more than other their high flow venturi vacuum pumps where absorbed by the dense felt liner. This reduces materials such as sintered bronze, steel mesh, even small amount of back pressure would high pitch exhaust noise to a gentle, low or porous polyethylene. decrease performance. frequency flow of air. A threaded connection provides easy installa- Even in the most adverse conditions, contami- tion for replacement element, P/N RF51 nants pass through the silencer making the ST- Series ideal for silencing venturi pumps that are continuously ingesting dirt and debris.

SPECIFICATIONS

DIMENSIONS CONSTRUCTION MAX. OP. NOISE LEVEL SILENCER PRESSURE MEDIA measured 4.5 ft. from silencer A B ¯ C D BODY BAFFLE SCREEN FILTER AA2 1.052 .604 1/8" NPT .234 NYLON NYLON NYLON FELT 150 PSIG AIR 68dBA AA4 1.265 .706 1/4" NPT .326 NYLON NYLON NYLON FELT 150 PSIG AIR 68dBA AA6 1.833 .955 3/8" NPT .429 NYLON NYLON NYLON FELT 150 PSIG AIR 72dBA FA51-1/4 5.75 3.25 1/4" NPT .5 STEEL FOAM STEEL PAPER 150 PSIG AIR 72dBA FA51-3/8 5.75 3.25 3/8" NPT .5 STEEL FOAM STEEL PAPER 150 PSIG AIR 72dBA FA51-1/2 5.75 3.25 1/2" NPT .5 STEEL FOAM STEEL PAPER 150 PSIG AIR 72dBA ST4A2 2.65 1.00 1/4" NPT .30 ALUM. — — FELT 150 PSIG AIR 68dBA ALUM. FELT STAA4 3.00 .75 1/4" NPT .40 NYLON NYLON NYLON FELT 150 PSIG AIR 68dBA ST4 2.35 .75 1/4" NPT .4 ALUM. — — FELT 150 PSIG AIR 68dBA ST6A 3.95 1.00 3/8" NPT .4 ALUM. — — FELT 150 PSIG AIR 68dBA ST8A 3.95 1.00 1/2" NPT .4 ALUM. — — FELT 150 PSIG AIR 68dBA ST6B 5.20 1.25 3/8" NPT .4 ALUM. — — FELT 150 PSIG AIR 68dBA ST8B 5.20 1.25 1/2" NPT .4 ALUM. — — FELT 150 PSIG AIR 76dBA ST12C 7.44 2.00 3/4" NPT .5 ALUM. — — FELT 150 PSIG AIR 76dBA NOISE LEVELS ARE BASED ON THE SILENCER BEING ARE BASED ON NOISE LEVELS A TO VENTURI PUMP. VACCON ATTACHED ST16C 7.44 2.00 1" NPT .5 ALUM. — — FELT 150 PSIG AIR 76dBA

Vaccon Co. Inc. 23 800-848-8788 SPECIFICATION DRAWINGS MIN SERIES VACUUM PUMPS

VP00-60H VP01-60H, VP1QR-60H

FASTBREAK VP0X-60H VPIX

VP2X VP8X-200M, H

4.00

7.56

Vaccon Co. Inc. 24 800-848-8788 SPECIFICATION DRAWINGS MID SERIES VACUUM PUMPS 60 90 100 150

VP10 VP20

VP61

Weight - 14.8 oz. Exhaust Port - 1/4" NPT Silencer - AA4

Vaccon Co. Inc. 25 800-848-8788 SPECIFICATION DRAWINGS MAX SERIES VACUUM PUMPS 200, 250, 300, 350

VP80-200M,H

Weight - 9.4 oz. Exhaust Port - 3/8" NPT Silencer - ST6A

VP80-250M,H

Weight - 24.3 oz. Exhaust Port - 1/2" NPT Silencer - FA51-1/2

VP90-300M,H VP90-350M, H

Weight - 24.3 oz. Exhaust Port - 1/2" NPT Silencer - FA51-1/2

Vaccon Co. Inc. 26 800-848-8788 SPECIFICATION DRAWINGS MANIFOLD, HIGHVAC, DUAL-VAC

Manifold

Highvac Dual-Vac

DIMENSIONS Model A B C D E F G H I J K L M Silencer Air Supply Vacuum Exhaust MTG Port Port Port Hole Ø HVP100 .375 2.25 4.58 3.20 1.78 * .078 1.50 .75 1/4 1/8 1/4 .125 AA4 NPT NPT NPT HVP200 .750 4.00 7.56 4.00 2.20 1.50 .20 2.80 1.00 1/4 1/4 1/2 .206 ST8A NPT NPT NPT HVP300 .750 4.00 9.80 5.00 2.50 1.50 .20 2.75 1.00 3/8 1/4 1/2 .206 ST8B NPT NPT NPT * F1=.6

Vaccon Co. Inc. 27 800-848-8788 SPECIFICATION DRAWINGS J SERIES

DIMENSIONS Model A B C D E F Recommended Length (in.) (in.) (in.) NPT NPT NPT Silencer* w/Silencer 60M 3/4 2 3/4 3/4 1/8 1/8 1/4 AA4 4 1/8 90M ST4 4 7/8 100M 3/4 2 3/4 3/4 1/8 1/8 1/4 AA4 4 1/8 150M ST4 4 7/8 1 1/4 4 1 1/4 3/8 3/8 AA6 5 7/8 150 ST6A 8 1 1/4 4 1 1/4 3/8 3/8 AA6 5 7/8 200 ST6A 8 FA51-3/8 9 3/4 1 1/4 4 1 1/4 3/8 3/8 FA51-3/8 9 3/4 250 ST6B 8 1 1/4 5 1 3/8 3/8 3/8 FA51-3/8 10 3/4 300 ST6B 10 1/4 1 1/2 6 1 1/2 1/2 1/2 1/2 FA51-1/2 11 3/4 350 ST8B 11 1/4

*Note: For ultra quiet operation the STAA4 Silencer can be used on all of the M series models. All M series w/STAA4 length = 6.00".

VDF SERIES

DIMENSIONS Model A B C D E F G H I J Silencer Silencer Barrel Collar Input Barrel Collar Thread Thread Length ID Length (NPTF) OD OD ID NPTF ID NPTF VDF100 .100 7/8 1 1/2 3/4 1/8 3/4 1 1/4 1 1/2 1/4 1/4 ST4 2.50 VDF150 .150 7/8 1 1/2 3/4 1/8 3/4 1 1/4 1 1/2 1/4 1/4 ST4 2.50 VDF200 .20 7/8 1 1/2 3/4 1/8 3/4 1 1/4 1 1/2 1/4 1/4 ST4 2.50 VDF250 .25 7/8 1 1/2 3/4 1/8 3/4 1 1/4 1 1/2 1/4 1/4 ST4A2 2.65 VDF375 .375 1 1/2 1 3/4 7/8 3/8 1 1 1/2 2 3/4 1/2 1/2 ST8B 5.20 VDF500 .50 1 1/2 2 1 3/8 1 1/4 2 2 1/2 3/4 1/2 ST12C 7.50 VDF750 .75 1 1/2 2 1 1/2 1 1/2 2 1/4 3 3/8 1 3/4 ST16C 7.50

Vaccon Co. Inc. 28 800-848-8788 SPECIFICATION DRAWINGS CDF SERIES

OPTIONAL THREADED EXHAUST ATTACHMENTS FOR MODELS CDF500H, 750H 1000 THREADED † C* D* F* EXHAUST MODEL PART NO. EPT-100 CDF500H 1" NPT 4 5/8" 2" EPT-107 CDF750H 1" NPT 5 1/8" 2 1/2" EPT-125 CDF1000H 1 1/2" NPT 4 5/8" 2"

DIMENSIONS Model I.D. (NPTF) (NPTF) ABC D E F GHJ CDF100 1/8 1 1/4 9/16 2 1 3/4 0.13 1/8 — CDF200 1/4 1 1/4 9/16 2 1 3/4 0.13 1/8 — CDF500H† 1/2 1 1/2 1 4 1/8 2 5/8 1 1/2 0.2 1/4 1/2 CDF750H† 3/4 2 1 1/4 4 1/8 2 5/8 1 1/2 0.2 1/4 1 CDF1000H† 1 2 1/4 1 1/2 4 1/8 2 5/8 1 1/2 0.2 1/4 1 1/4 CDF1500H 1 1/2 2 3/4 2 4 1/8 2 5/8 1 1/2 0.2 3/8 2 CDF2000H 2 3 1/4 2 1/2 4 1/8 2 5/8 1 1/2 0.2 3/8 2 1/2

Jam nut is used to secure adjustment All dimensions in inches

DF SERIES

Vaccon Co. Inc. 29 800-848-8788 GUIDE TO VACUUM PUMP SELECTION

There are two types of vacuum applications

PICK AND PLACE – MATERIAL HANDLING Referred to here as the lifting, gripping, rotating and positioning of an object through the use of a vacuum pump and vacuum cup WHERE: Use the Equation: Force = Pressure x Area F is the weight of the object in pounds (lbs) multiplied by a safety factor to Determine: (See page 12) 1. Lifting capacity of the pump and cup, P is the expected vacuum level in PSI, remember to convert “Hg” to PSI by 2. Required vacuum area, i.e. diameter of cup, dividing by 2 3. Required vacuum level of vacuum pump. A is the area of the vacuum cup in sq. inches. Use the equation, Area = πd2 4 2 Vacuum Level Ranges - “H” for High Vacuum and “M” for Medium Vacuum. “H” - Series (28'' Hg) for non-porous material to “M” - Series (20'' Hg) for porous material to generate maximum holding force. generate medium holding force while overcoming leakage and saving compressed air. Hint: Try P = 12.5 PSI (25" Hg) as a starting value when using equation, F = P x A. Hint: Try P = 8 PSI (16" Hg) as a starting value using equation, F = P x A.

Systems Speed: Cycle rate of the pump and cup system is determined by the evacuation speed of the venturi, see “Vessel Evacuation” below.

INEXACT SCIENCE Increase safety, reliability and speed by using one small Fastvac pump at each cup location. Should one When handling porous materials such as corrugated cup fail the others will not be affected. or heavy fabric it is hard to choose the exact pump required because the leakage rate is not normally known. Therefore, it is best to run a benchtop trial to test the ability of the pump to overcome the leakage. For existing systems, consult Vaccon for the equiva- lent pump size. In new applications, take advantage of Vaccon’s free 30 day trial to ensure proper pump selection.

VESSEL EVACUATION Notice that the charts are based on a one cubic foot volume. Evacuation speed is linear with volume, therefore a 2 In many process applications it is necessary to evacuate a cu. ft. volume will take twice as long to evacuate. vessel for the purpose of purging gases, leak testing, degassing viscous ﬂuids or the vessel may simply be the 1. Volume to be evacuated (Cu. Ft.), 1728 cu, in. = 1 cu. ft. length of tubing between the pump and cup. Knowing the 2. Desired vacuum level (“Hg), evacuation speed will help determine process completion time or the production rate of a pick and place system. 3. Time to reach vacuum level (seconds). Evacuation speed is directly related to the vacuum ﬂow of the pump. To use the chart of evacuation speed listed for each venturi identify operating conditions;

Vaccon Co. Inc. 30 800-848-8788 NOTES

Vaccon Co. Inc. 31 800-848-8788 NOTES

Vaccon Co. Inc. 32 800-848-8788 SPECIALLY ENGINEERED PRODUCTS

Vaccon's engineering expertise and manufacturing capabilities provide custom solutions to speciﬁc problems. By modifying standard products or creating and developing new devices, Vaccon prides itself in servicing the client's needs. (A) SIZE - P/N: 52-1005, Miniature venturi for degassing water. Size is 9/16" dia. x 1" long, generates a vacuum level of 20" Hg at an operating pressure of 21 PSI. (B) SHAPE - P/N: CE-1, Integral Vacuum Mandrel Collection System-Vaccon engineered a special DF model to mate directly onto customers product. Holds rivet by vacuum, removes spent mandrel by sucking into plastic bottle at rear of tool. (C) MATERIAL - P/N: JS-250-PVC, Plastic body venturi for corro- sive battery ﬁlling equipment. (D) SYSTEM DESIGN - P/N: VAC-90H, Custom vacuum housing using cartridge venturi. Vaccon manufactures component and ships complete 100% tested.

GLOSSARY OF VACUUM TERMS AND DEFINITIONS

AIR CONSUMPTION: The volume of compressed air required to power the pump. Also measured in SCFM. Consumption varies directly with input pressure. A 1hp compressor can supply approximately 4SCFM @ 80PSI. ATMOSPHERIC PRESSURE: The atmosphere that surrounds the earth can be considered a reservoir of low pressure air. It's weight exerts a pressure that varies with temperature, humidity, and altitude. Atmospheric pressure at sea level: 29.92" Hg or 760 mm Hg. BAROMETER: Device, usually mercury ﬁlled, that measures the atmospheric pressure. "HG (INCHES OF MERCURY): A unit used to measure vacuum level. 29.92" Hg =14.7 psi is the maximum vacuum possible on a standard day. 1"Hg =13.6"H2O. SCFM (STANDARD CUBIC FEET PER MINUTE): Air at sea level 59¡F 50% humidity. VENTURI'S / EJECTORS: Same as air-powered vacuum pump, just a different name. VACUUM FLOW: The volume of free air induced by the vacuum pump per unit of time (standard cu. ft/minute). VACUUM LEVEL: The magnitude of the suction created by the vacuum pump. The unit of measure is mm Hg. Vacuum level is effected by elevation and barometric pressure. For each 1,000 feet of elevation, vacuum decreases by approximately1" Hg. VACUUM FORCE: Equal to the vacuum level times the area of the vacuum surface, i.e. holding area of a vacuum cup. http://www.vaccon.com Available Worldwide

To ensure customer satisfaction and proper pump selection, Vaccon offers a 30 day free trial with no cost or obligation

Serving the Automation and Process Control Industries for over 20 years.

North American European Your Local Distributor Sales Office Sales Office Vaccon Co., Inc. KV Ltd. PO Box 324 Presley Way 32 Rear Spring Street Crownhill Medfield, MA 02052 USA Milton Keynes Tel 508-359-7200 Buckinghamshire Fax 508-359-0177 MK8 0HB, England e-mail: [email protected] Tel +(44) 01908 561515 Fax +(44) 01908 561227

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