Vacuum Pumps, Manifolds, Cups, and Accessories TABLE OF CONTENTS Product Page Product Page Fastvac Pumps Drawings . 24 thru 29 Min Series . 2 Min Series . 24 Mid Series . 4,5 Fastbreak . 24 Max Series . 6,7 Mid Series . 25 Fastbreak Pumps . 3 Max Series . 26 Manifolds . 8,9 Manifold. 27 Highvac Pumps . 10 Highvac . 27 Dual-Vac Pumps. 11 Dual-Vac . 27 J Series Pumps . 12,13 J Series . 28 VDF Series Pumps. 14 VDF Series . 28 CDF Series Pumps. 15 CDF Series . 29 DF Series Pumps . 16,17 DF Series . 29 Accessories . 18 Selection Guide . 30 Sensors, Switches . 18,19 Glossary of Terms . Inside Back Cover Vacuum Cups. 20,21 Special Products . Inside Back Cover Filters . 22 Silencers . 23 Highvac pumps NEW FROM VACCON Dual-Vac pumps Vacuum sensors and switches Manifolds PRODUCT APPLICATION GUIDE The following chart is a quick reference guide to some of the hundreds of applications of Vaccon products. Please contact our Applications Department for information on a Vaccon product to meet your specific application requirements. APPLICATION SELECTION CHART Application J-Series Fastvac VDF CDF DF Manifold HighVac Dual-Vac Air Bearing √ Air Wiper √√ Automotive √√√√√√√√ Bag/Box Opening √√√ √ Blowoff √√ Chip Removal √√ Circuit Board Testing √√ Cooling of Electronics √ Degassing √√√ √√ Dental/Hospital Suction √√ Dust Removal √√ Evacuation of Molds √√√ √√ Evaporation Control √√√ √√ Fume Removal √√ Labeling Machines √√√ Loading Hoppers √ Mandrel Collection √√ Paper Feeding/Printing √√√√ Pick & Place Corrugated Sheet/Boxes √√√ Electronic Components Fragile Items √√√ √ Glass √√√ Metals √√√ Plastics √√√ Stone, Brick, Concrete √ Pneumatic Conveyor √√√√√ Powder Transfer √ Replace Raw Air Lines √ Unload Feeders √ Vacuum Chuck √√√ Vacuum Clamping √√√ √√ Vacuum Filling Filtration of Liquids/Creams √√ √ Liquids √√√ Powders √√√ √ Vacuum Impregnation √√√ √ Vacuum Molding √√√ √ Vacuum Packaging √√√ √ Vacuum Toilets √√√ Veneering √√ √√ Vaccon Co. Inc. 1 800-848-8788 MIN SERIES VACUUM PUMPS - 60H The Min Series vacuum pumps offers one high vacuum venturi in several compact, lightweight configurations ideal for small part pick and place applications. Other common applications include fast evacuation of small vessels for purging operations and water/air analyzers. These compact pumps require little installation space and can be positioned close to the vacuum point for fast response. VP01 QR-60H* VP00-60H VP01 -60H* Quick Action Blow-off FEATURES: Miniature vacuum pump with silencer. Miniature vacuum pump with integral 3 Miniature vacuum pump with dual solenoid Compact way solenoid valve and silencer. valves and silencer. Provides all the features Lightweight Integral valve ensures high cycle rates, of the VP01-60H plus: Powerful-28" Hg vacuum no delay due to long plumbing lines Positive vacuum blow off for accurate Modular design eliminates plumbing parts positioning and high cycle rates between components and speeds Individual electrical connections for pre- installation cise control of vacuum creation and the Minimizes compressed air consumption duration of blow-off - vacuum generated as needed SPECIFICATIONS 3 WAY MINI VALVE VENTURI SPECIFICATIONS VALVE TYPE ..............................3/2 Normally Closed Solenoid Operated MEDIUM......................................Filtered (50 Micron), Spring Return unlubricated air VALVE BODY MATERIAL ..........Anodized Aluminum OPERATING PRESSURE ........80 PSI SEAL MATERIAL ......................Buna OPERATING TEMPERATURE ..15°F-140°F MEDlA ........................................Filtered (50 Micron), Non Lubricated Air OPERATING NOISE LEVEL ......68 dBA OPERATING PRESSURE ..........0-150 PSI MATERIAL ..................................Anodized Aluminum, Brass, and Buna-N OPERATING TEMPERATURE ..15°-140°F AVERAGE LIFE ..........................100,000,000 Cycles Vaccon venturi pumps are designed to operate at peak efficiency at 80 POWER CONSUMPTION ..........AC: 110 VAC, 50/60 Hz, 2 Watts (w/LED), PSI. Systems requiring operation at 60 PSI should be ordered with the DC: 24 VDC, 2 Watt (w/LED) designate -60 at the end of the part number, i e. VP01-60H/24VDC-60 RESPONSE TIME ......................8ms Open,15 ms Close *Specify either 24vdc or 110vac when ordering CYCLE RATE..............................2500 Cycles per Minute ELECTRICAL CONNECTION ....DIN 40050 For detailed drawings, see page 24. MANUAL OVERRIDE ................Standard with Pushbutton See page 18 for available accessories. PERFORMANCE DATA Air Consump. (SCFM) VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model @ 80 PSI 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28" 0.50 0.38 0.32 0.30 0.27 0.23 0.20 0.13 0.05 0.02 0.00 60H 0.80 EVACUATION TIME (SECONDS) FOR A 1 CU. FT. VOLUME ("Hg) 0.00 15.00 29.80 50.60 74.50 102.80 135.90 183.20 245.90 410.20 790.80 Vaccon Co. Inc. 2 800-848-8788 FASTBREAK HIGH SPEED BLOW OFF VACUUM PUMPS FOR PICK AND PLACE APPLICATIONS VP0X-60H, VP1X, VP2X, VP8X Vaccon's FASTBREAK vacuum pumps with high speed blow-off are ideally suited for pick and place applications that require accurate part placement and rapid part release. In addition to offering extremely fast blow-off capabilities, the compact FASTBREAK pumps incorporate the same high quality construction features and superior operating perfor- mance for which Fastvac pumps are known. No external plumbing or on-site assembly is required. SPECIFICATIONS Operating Pressure range: 20 to 120 psi Optimum 80 psi Vaccon venturi pumps are designed to operate at peak effi- Operating Temperature range: 32°F to 125°F (0°C to 52°C) ciency at 80 PSI. Systems requiring operation at 60 PSI Cycle rates: Up to 300/min. should be ordered with the designate -60 at end of the part Positive Release Pressure: 10 psi number, i.e. VPIX-100M-60 Response Time: Instantaneous Orientation: Any Position Duration: Based on System Design FEATURES Extremely fast part release TO ORDER VP1X-60H Accurate part positioning VP0X-Available in the 60H Venturi size One step installation Body Style only. To order use part number VP0X-60H Vacuum Level-H: High No assembly or external plumbing required VP1X M: Medium VP1X-, VP2X-, from 60-150 “M” or “H”, Automatically cleans vacuum lines Choose any one of the 8 Venturi's listed in VP2X Vacuum Flow Capacity VP8X 60, 90, 100, 150 the below charts. i.e. VP1X-90H 200 “M” or “H” See page 18 for available accessories. VP8X-choose 200M or H For detailed drawings, see page 24. VP1X-2X Adjustable option: ADJ PERFORMANCE DATA M SERIES VENTURIS Medium Vacuum Applications The “M” series for “Medium” vacuum levels of up to 20" Hg for applications involving porous materials (cardboard, wood, fabric, etc.) Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 20" 60M 0.50 0.50 0.40 0.30 0.22 0.15 0.08 0.03 0.00 90M 1.40 1.40 1.25 1.20 1.05 0.85 0.65 0.25 0.00 100M 1.80 2.10 2.00 1.85 1.75 1.60 1.25 0.80 0.00 150M 2.80 3.50 3.20 2.95 2.75 2.50 1.80 0.95 0.00 200M 4.80 6.00 5.30 4.90 4.00 3.50 2.50 1.10 0.00 EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 20" 60M 0.00 12.50 25.10 43.90 68.60 99.30 153.70 227.00 90M 0.00 3.75 7.20 12.40 19.10 29.90 52.00 104.00 100M 0.00 2.65 5.80 9.90 16.20 22.90 36.20 56.60 150M 0.00 1.35 3.20 5.20 7.70 11.80 23.40 52.00 200M 0.00 0.75 1.90 3.20 5.30 8.70 17.10 42.60 PERFORMANCE DATA H SERIES VENTURIS High Vacuum Applications The “H” series for “High” vacuum levels of up to 28" Hg for applications involving non-porous materials (steel, plastic, glass, etc.) Air Consumption VACUUM FLOW (SCFM) VS. VACUUM LEVEL ("Hg) @ 80 PSI Model (SCFM)@ 80 PSI 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28" 60H 0.80 0.50 0.38 0.32 0.30 0.27 0.23 0.20 0.13 0.05 0.02 0.00 90H 1.80 1.20 1.00 0.95 0.90 0.85 0.75 0.70 0.52 0.47 0.20 0.00 100H 2.80 2.00 1.85 1.75 1.57 1.40 1.25 1.05 0.84 0.70 0.35 0.00 150H 4.80 3.20 2.80 2.50 2.30 2.00 1.60 1.40 1.20 0.80 0.50 0.00 200H 7.80 5.40 4.70 3.85 3.30 3.00 2.60 2.10 1.60 1.20 0.60 0.00 EVACUATION TIME (SECONDS) BASED ON 1 CU. FT. VOLUME ("Hg) Model 0" 3" 6" 9" 12" 15" 18" 21" 24" 27" 28" 60H 0.00 15.00 29.80 50.60 74.50 102.80 135.90 183.20 245.90 410.20 790.80 90H 0.00 6.50 12.30 18.90 32.50 47.00 65.40 92.20 130.00 222.20 281.30 100H 0.00 2.70 6.50 11.20 17.50 25.80 38.40 55.20 79.20 166.70 251.80 150H 0.00 2.30 3.80 6.50 10.20 14.10 21.30 44.90 55.00 81.00 125.00 200H 0.00 1.20 2.10 3.40 5.20 7.70 11.50 20.00 35.50 62.60 98.10 Vaccon Co. Inc. 3 800-848-8788 MID SERIES VACUUM PUMPS–60, 90, 100, 150 WITH INTERCHANGEABLE NOZZLE DIFFUSERS For maximum application versatility, the Mid Series utilizes modular components to allow the designer to specify only those features necessary for their specific application.