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1. Executive Summary 1. EXECUTIVE SUMMARY Name of Project: M/s. Sandhya Organic Chemicals Pvt. Ltd. Location: Plot No. 1249 & 1250, GIDC, Sarigam- 396155. Tal. Umbergaon, Dist. Valsad (Gujarat) INDIA. Project SANDHYA GROUP is one of the leading names in the speciality chemicals field in India, ever since its inception in 1984. Sandhya has state of art manufacturing plants with large storage capacity and sophisticated testing equipment for analysis. M/s. Sandhya Organic Chemicals Pvt. Ltd. is a proposed manufacturing unit of Sandhya group located at Plot No. 1249 & 1250, GIDC, Sarigam- 396155. Tal.- Umbergaon, Dist.- Valsad (Gujarat) INDIA. The unit proposes for manufacture pesticide intermediate products falling under the activity “Pesticides industry and pesticide specific intermediates (including formulations)” Trimethyl Phosphite (TMP) and Triethyl Phosphite (TEP) @ 300.00 MT/Month, TMP derivatives @ 200 MT/Month, Dichlorvos-Technical @100 MT/Month, Dichlorvos-Formulation @100 MT/Month, Plastic , Paint Additives (Organic Phosphite) – 300 MT/ Month, Organic Phosphates @ 150 MT/ Month and Co -products (Ammonium Chloride Solution or Crystal ,Methanol, HCL, Phenol)@2667.94 MT/month The Proposed Project Cost: Rs. 1590.00 Lacs. Applicability of EIA notification – 2006 Project activity as per schedule is 5(b), Category-A “Pesticides industry and pesticide specific intermediates (including formulations)” (Trimethyl Phosphite (TMP) and Triethyl Phosphite (TEP) @ 300.00 MT/Month, TMP derivatives @ 200 MT/Month, Dichlorvos-Technical @100 MT/Month, Dichlorvos-Formulation @100 MT/Month, Plastic and Paint Additives (Organic Phosphite) – 300 MT/ Month, Organic Phosphates @ 150 MT/ Month) Submission for obtaining EC under provision of EIA notification 14 September 2006, as amended. Project Proponent Indian Private Limited Company incorporated by the four Directors. Medium Scale Unit M/s. Sandhya Organic Chemicals Pvt. Ltd., Sarigam 1 List of Finished Product Sr. Product Name Quantity No. (MT/Month) 1. Trimethyl Phosphite (TMP)and Triethyl Phosphite (TEP) 300.00 2. TMP derivatives 200.00 ([Tri Decyl Phosphite (TDP), Tris Tridecyl Phosphite (TTDP), Tri Lauryl Phosphite (TLP), Tri-Iso Octyl Phosphite (TIOP) etc] 3. Dichlorvos - Technical 100.00 4. DiChlorvos Formulation 100.00 5. Plastic and Paint Additives (Organic Phosphite) 300.00 (Tri Phenyl Phosphite, Diphenyl Isodecyl phoshite, 2-Hexyl Diphenylphosphite, Phenyl Di-IsodecylPhosphite, Tri –Decyl Phosphite, Tri Trisdecyl Phosphite, TrisNonyl Phenyl Phosphite, DiphenuulTridecylPhosphite (DPTDP), Tetra Phenyl Dipropylene Glycol Phosphite (THOP),Poly (Dipropylene Glycol) Phenyl Phosphite (DHOP),4-4-Isoproplidene bis (disodecyl Phenyl Phosphite), DistearylpentaerythritolDiphosphite (DPEDP), TRIS (2,4 ditertbutylphenyl) Phosphite, TRIS (2,4 ditertamylphenylphosphite etc.) 6 Organic Phosphates 150.00 Tri aryl and Alkyl Phosphate Triphenyl Phosphate, Tricrisyl Phosphate, Tributyl Phosphate, Cresyl Diphenyl Phosphate, etc.) 7 Ammonium Chloride Solution or Crystal (Co-product) 2176.50 8 Methanol(Co-product) 30.54 9 HCL(Co-product) 414.90 10 Phenol (Co-product) 46.00 Total Product 3817.94 M/s. Sandhya Organic Chemicals Pvt. Ltd., Sarigam 2 Resource Requirement Raw Material Consumption Raw Material Sr. Product Name Raw Materials Consumption No. Kg/MT MT/Month Phosphorus Trichloride 1108.000 332.400 Ammonia 411.000 123.300 Trimethyl Phosphite(TMP) / Methanol / Ethanol 1 831.600 249.480 Triethyl Phosphite (TEP) Catalyst [like Heavy Normal Parafine(HNP) and Diethyl 740.000 222.000 Anilene(DEA)] 2 TMP derivatives TMP 197.20 39.94 ([Tri Decyl Phosphite (TDP), Tris Alcohol (isodecyl alcohol) Tri Decyl Tridecyl Phosphite (TTDP), Tri Alcohol (TDA), Lauryl Alcohol (LA), 955.50 191.10 Lauryl Phosphite (TLP), Tri-Iso 2-Octanol Octyl Phosphite (TIOP) etc] Chloral 667.00 66.70 3 Dichlorvos - Technical Tri methyl phospite (TMP) 561.00 56.10 DiChlorvos Formulation Dichlorvos (DDVP) 760.00 76.00 4 Solvant C-9 230.00 23.00 Emulsifier 10.00 1.00 5 Plastic and Paint Additives Phenol 951.00 124.00 A. Tri Phenyl Phosphite PCl3 450.00 58.00 Tri Phenyl Phosphite 829.00 99.50 Alcohol (IsoDecyl alcohol, 2-Ethyl B. Organic Phosphites Hexanol, TriDecyl Alcohol, Di propylene 423.00 51.00 Glycol, Bisphenol , Stearyl alcohol , Pentaerythritol etc.) C. TrisNonyl Phenyl Phosphite, Nonyl Phenol, 2,4 di-tert-butyl phenol, Tris ( 2,4 ditertbutylphenyl) 959.00 48.00 2,4 di-tert-amyl phenol Phosphite , Tris ( 2,4 ditertamylphenyl ) PCl3 200.00 10.00 phosphite Alcohols (Phenol or Cresolor Butanol, 995.00 148.25 6 Organic Phosphates etc.) POCl3 470.00 70.50 Utility Requirement Components Proposed Resources availability Power 500 KVA Dakshin Gujarat Vij Co. Ltd. Standby Power D.G. Set (1 No.) Local Supplier Source Capacity: 320 KVA Fresh Water 133 KL/day GIDC water supply dept., Sarigam Steam Boiler - 2 No. Steam Requirement Capacity: 2000 Kg/Hr Local Supplier Capacity: 1000 Kg/Hr M/s. Sandhya Organic Chemicals Pvt. Ltd., Sarigam 3 Thermopack (1 No) Heat Requirement Local Supplier Capacity : 6 Lac kcal/hr HSD (for D.G. Set) @ 50 L/Hr. Bagasse briquettes (for Boiler) @2.00 Fuel Requirement MT/day Will be sourced from local dealer. Bagasse briquettes (for TFH) @1.00 MT/day Water and Waste Water Management Total Fresh Water requirement will be 133 KL/day & Water supply will be met from GIDC water supply dept. Total industrial Waste Water Generation will be 30 KL/Day. Domestic waste water (4 KL/day) will be disposed off through Septic Tank. We will produce the product simultaneously therefore we have considered accordingly. Air Emission and its Control Measures Company shall install Thermic fluid heater having capacity of 6000 kcal/hr. Bagasse briquettes will be used as a fuel for Thermic fluid heater. Company shall install 2 nos. of Boiler having capacity of 2000 kg/hr. & 1000 kg/hr. Bagasse briquettes will be used as a fuel for the boiler. Company shall install a D.G. Set having capacity of 320 KVA, as stand by. It will be used during the power failures. Diesel will be used as a fuel for the D.G. Set. Adequate stack height and stack monitoring facilities will be provided as per rule. Also we will install the bag filter as APCD for reduction of Air emission. Adequate capacity of Scrubbing system will be installed for Ammonium Chloride recovery and to control the process gas emission within the prescribed norms. Hazardous Wastes and its Management Types of Waste Quantity/annum Storage Method Method of Disposal ETP Waste 10.00 MT Will be stored at a separate Will be sent to TSDF, Vapi (Schedule-1, 35.3) storage area Process residue 27.00 MT Will be stored at a separate Will be sent to co (Schedule-1, 20.3) storage area in a closed container incineration or common incinerations. Discarded containers 400 Nos. Stored at a specified storage area After decontamination will (Schedule-I, 33.1) as per rule. be sold to re-conditioners HDPE bags 3000 Nos. Stored at a specified storage area After decontamination will (Schedule-I, 33.1) as per rule. be sold to re-conditioners Used oil 100 Lit Stored into the closed container. Disposal by selling to (Schedule-1, 5.1) registered refiners M/s. Sandhya Organic Chemicals Pvt. Ltd., Sarigam 4 Hazardous Raw Materials Identification as per MSIHC Rules (2000) Name Chemical Classification MSIHC Applicability Phosphorus trichloride Toxic, Flammable, Corrosive (Class 6.1) Sh-I, Part-II,506 Ammonia Toxic , Flammable Sh-I, Part-II, 31 Methanol Flammable, Toxic Sh-I,Part-II,277 Ethanol Flammable Sh-I,Part-II,248 Butanol flammable Sh-I,Part-I Solvent C-9 Flammable - Chloral Toxic - Phenol Toxic (Class 6.1) Sh-I,Part-II,481 POCl3 Toxic, Flammable, Corrosive (Class 8) Sh-I,Part-II,504 2-Ethyl Hexanol Flammble,Irritant(Class 3)) Sh-I,Part-II,254 Cresol Flammble Sh-I,Part-I High Speed Diesel Flamable Sh-I, Part-I M/s. Sandhya Organic Chemicals Pvt. Ltd., Sarigam 5 .
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