GRASS MOVEMENT SYSTEMS TECMATOR RM Operating Instructions

www.grass.eu

GRASS TECMATOR RM Operating Instructions GRASS TECMATOR RM

Table of contents

1.0 Safety...... 5 1.1 Brief description of the machine...... 5 1.2 Intended purpose...... 5 1.3 Safety note...... 6 1.4 Workplace...... 6 1.5 Authorised operators...... 6 1.6 Safety measures at the workplace...... 6 1.7 Emergency procedures...... 6 1.8 Safety measures when changing tools...... 6 1.9 Sticker description...... 6 1.10 Safety regulations...... 7 2.0 Technical data...... 8 3.0 Manufacturer...... 9 4.0 Warranty...... 9 5.0 Standard equipment...... 10 6.0 Installation and connection...... 11 7.0 Preparing for operation...... 12 7.1 Adjusting the drilling depth...... 12 7.2 Adjusting the edge distance...... 12 7.3 Flip stops...... 12 7.4 Insertion dies...... 13 8.0 Operation...... 13 8.1 Drilling and insertion...... 13 8.2 Drilling pattern...... 13 9.0 Care and maintenance...... 14 10.0 Individual parts of the Tecmator RM...... 15 11.0 Declaration of Conformity...... 16

4 GRASS TECMATOR RM

Dear Customer,

Congratulations on purchasing our Tecmator RM. This drilling and insertion machine is a German quality prod- uct with versatile uses. The Tecmator RM can be used for all Grass hinge systems and connection fittings. The solid, compact design with only few rotating parts guarantees a long service life. The Tecmator RM can be used as a stationary unit and also as a portable device for working on installation sites. Before taking the machine into operation, please read these operating instructions thoroughly. All steps for setting and operating are described in detail to facilitate working with the Tecmator RM from the outset.

We wish you great success with the Tecmator RM.

1.0 Safety 1.1 Brief description of the machine The Tecmator RM drilling and insertion machine is manually operated. It features a drilling gear unit driven by an electric motor. The up/down movement of the drilling head support is initiated by means of a lever arm. The machine is built in accordance with safety requirements. In the event of incorrect operation or misuse, there is a risk of injury. All persons working with or servicing the machine or carrying out installation and commission- ing work must read these operating instructions carefully. This is important for your health and safety!

Caution:

✔

Incorrect Correct

1.2 Intended purpose The Tecmator RM drilling and insertion machine is only suitable for drilling and inserting fittings in furniture parts (doors, side walls). Only use materials that do not release any toxic dust. The machine may only be oper- ated by one person. For reasons of safety and to ensure proper function, it is prohibited to make any changes or modifications to the machine or remove any safety devices.

Important! The installation, maintenance and operating instructions contained in this manual must be strictly complied with.

5 GRASS TECMATOR RM

1.3 Safety note The drilling motor can be switched on and off with the switch.

Important! Always switch the drilling motor off when you have finished drilling. Never move the insertion die or clip a fitting into the die when the drilling motor is running. Never put your hands under the drilling head or near the rotating drilling spindles (risk of crushing and cutting)!

1.4 Workplace The workplace is defined as the operating zone in front of the machine.

1.5 Authorised operators Only authorised personnel is permitted to work on the drilling and insertion machine. In the workplace area the operator is responsible for the safety of other people.

The owner must: • Make the operating instructions available to the operator • Ensure that the operator has read and understood the operating instructions.

1.6 Safety measures at the workplace The machine must be set up and aligned on a solid and even surface. An ergonomic working height must be ensured. The machine may only be operated in dry rooms. Damaged drilling tools must be replaced immedi- ately.

Important! Provide internal regulations and check to ensure that the area around the workplace is always clean and neat.

1.7 Emergency procedures In the event of an emergency, immediately turn the lever arm to the home position and disconnect the mains connector.

1.8 Safety measures when changing tools Disconnect the mains connector before replacing the drilling tools. When replacing the drilling tools, take particular care when handling to prevent cuts and injuries to your hands.

1.9 Sticker description

Danger Risk of crushing

6 GRASS TECMATOR RM

1.10 Safety regulations Please read before connecting and working with the Tecmator RM.

■ This machine may only be operated by specialists who are familiar with working with such a machine. ■ Always wear safety goggles and a dust mask when working with the machine. ■ Keep your hands away from the hazardous area near the drills. ■ Eliminate any risk that the machine can start unintentionally. After completing work, before setting up the machine or replacing tools, always ensure that the mains connector has been removed from the socket. ■ Switch the main power off when you have finished working. ■ Electrical installation as well as electrical repair work may only be carried out by a qualified electrician. ■ When carrying out repair work, always use original spare parts. ■ Keep your workplace clean. A dirty workplace often causes accidents. ■ Never use the machine in damp rooms or environments. Ensure that the workplace is well illuminated. ■ Keep children away from the machine. ■ Wear suitable garments. Loose clothing, gloves, scarves, rings and other jewellery can become entangled in the moving parts of the machine. Wear a hair net if you have long hair. Always ensure you have a firm stance when working on the machine. Wear sturdy shoes. ■ Service your machine and tools regularly. ■ Only use the accessories recommended by the manufacturer. ■ The machine was constructed in compliance with the latest safety standards. However, individual residual risks are possible:

➔ Hazardous dust emissions during operation without an extraction system ➔ Hazardous noise emissions ➔ Drilling tool breakage ➔ Risk of fire ➔ Hazard through uncontrolled upward movement of unit ➔ Risk of injury to other persons during operation

Move the lever arm back to its end position by hand. If the lever is released too quickly, the machine can react in a hazardous manner due to the spring return force. The lever arm must always be guided by hand from the top downwards and back up again to the end stop and may never be released before it has reached the top end position.

The residual risks can be minimised when the safety instructions are complied with.

■ For continuous series production, an extraction system must be fitted in compliance with the regulations governing the workplace. ■ Sufficient illumination must be ensured in compliance with the regulations governing the workplace. ■ The machine may only be run with functional safety devices.

7 GRASS TECMATOR RM

2.0 TECHNICAL DATA 2.1 Dimensions Machine table width 600 mm Machine table height 100 mm Machine table depth 400 mm Overall machine height 920 mm Overall machine depth 580 mm

Machine setting ranges Drill bit length – maximum possible length 57 mm Drill bit diameter – maximum permissible drill bit diameter on the cup spindle 35 mm Drill bit diameter – maximum permissible drill bit diameter on all other spindles 10 mm

Weights

Total weight of the standard equipment TECMATOR RM 45 kg

Electrical connections Motor 1.8 KW ; 3,000 rpm 230 V ; 50 Hz, site fuse protection 16 A

Emission values Noise emissions, depending on the material approx. 82 dBA

8 GRASS TECMATOR RM

3.0 Manufacturer

GRASS GmbH & Co. KG Tel. +43 / (0)5578 / 701 - 0 Egerländer Strasse 2 Fax. +43 / (0)5578 / 701 - 59 64354 Reinheim Email: [email protected] Germany Internet: www.grass.eu

4.0 Warranty

The Tecmator RM is made of top-class materials and built by specialists. Continuous quality checks and test runs with each individual device ensure that the machine is supplied in a perfect functional condition. For this reason we provide a 24-month warranty, starting on the date of delivery. In the unlikely event that faults occur on the machine, please inform your specialist dealer and present the invoice or delivery note. The warranty applies exclusively for the replacement of components. It does not cover installation time, waiting times or consequential damage, etc.

The warranty does not cover: - Transport damage (please report any transport damage to the carrier immediately) - Damage caused by incorrect handling - Compensation for downtime - Normal wear and tear of wear parts - Tools

9 GRASS TECMATOR RM

5.0 Standard equipment

1

2

3

5

Standard equipment: 1. 3-spindle drilling head with clamping chuck 2. Stop guide, length 600 mm 3. Wooden machine table, width 600 mm 4. Tool set 5. Operating instructions

Technical data: Motor 1.8 KW ; 3,000 rpm 23 V ; 50 Hz, 16 A Noise emissions, depending on the material, approx. 82 dBA

Accessories: - Guide extension 2 x 800 mm - End stop r / l - Universal insertion die - Side lever for insertion die - Drill bits - Quick-action clamping chuck

10 GRASS TECMATOR RM

6.0 Installation and connection

The Tecmator RM is supplied in a cardboard box with all accessories. The machine must be set up on a suf- ficiently dimensioned table top (larger than the dimensions of the machine) so that it stands firmly. Some parts must be fitted to make the machine ready for operation.

Electrical connection

The electrical installation must be performed by a qualified specialist. The socket must be freely accessible and fitted at a suitable working height and near the operator.

Drill chuck Turn the right and left drill chuck or quick-action clamping chuck (option) in the correct direction of rotation for the thread onto the spindles and tighten with two open-ended wrenches (one for securing). If quick-action clamping chucks are subsequently fitted, please note that they are 7 mm longer and that it is therefore neces- sary to adjust the drilling depth accordingly.

Drill bits Carbide-tipped drill bits with a length of 57 mm with a setting screw, a straight shank of 10 mm with a clamping surface, centre point, reamer and pre-cutter are used. Insert the drill bits into the chuck as far as possible with the flat side facing the screws and tighten the screws with an Allen key. The length of all drill bits with chuck should be 71 mm to ensure the same drilling depth of all drill bits.

Stop guide extension Fit the stop guide extensions on the left and right of the basic guide and tighten the clamping screws.

Stops

The drilling depth is adjusted with both stops on the drilling head. The contact surfaces of these stops must be cleaned after drilling to ensure a constant drilling depth if several holes are drilled.

Important: Before cleaning the stops, always switch off the drill motor and ensure that the drilling spindles are stationary. The stops can be cleaned with a cloth or compressed air.

11 GRASS TECMATOR RM

7.0 Preparing for operation 7.1 Adjusting the drilling depth The machine is set at the factory to a drilling depth of 13 mm for a board thickness of 16 mm. This is depend- ent on a tool length, i.e. drill bit with clamping chuck, of 71 mm.

7.2 Adjusting the edge distance The edge or depth setting is adjusted by moving the stop guide on the slide rails at the side of the machine table. For this purpose, slacken both screws on the slide component. The required edge distance can be read off on the graduated scales on both sides of the guide. After adjust- ment, retighten the screws. The scale shows the distance to the centre of the main spindle.

Graduated scale:

Scale for cup centre

Read-off edge

7.3 Flip stops The stop guide is set at 0 to the centre of the main spindle in the factory so that the stops can be set exactly with the millimetre scale. For this purpose, slacken the respective socket head screw and retighten after adjust- ment. If workpieces with rounded or profiled edges are used, the stops can also be repositioned (left stop on right- hand side, right stop on left-hand side) and used as a stop for these. The reference edge for the setting meas- urement on the scale is always the stop side of the pendulum.

12 GRASS TECMATOR RM

7.4 Insertion dies

The Tecmator RM can be fitted with an optional universal insertion die. 8.0 Operation 8.1 Drilling and insertion The workpiece is positioned on the working table and held in place with one hand. The drill motor must not be switched on until the workpiece is correctly located and held in the required working position. After switching on the drill motor, immediately place your hand on the lever arm (bar). The hole is drilled with a smooth and constant downward motion (one hand holds the workpiece, the other guides the lever arm downwards). The stops determine the drilling depth. The lever arm is then moved upwards with a smooth and constant movement to the end stop. Releasing the lever arm prematurely can result in serious injury and is not permit- ted. The drilling motor must be switched off immediately when the end position is reached. Never put your hands near the drilling tools of the drilling motor or the insertion die during the working process.

8.2 Drilling pattern Place the hinge into the insertion die and swing into position over the drilled hole using the side lever. Carry out the insertion operation by actuating the lever arm. The lever arm must also be moved smoothly and continu- ously during the press fitting operation and may only be released again at the top end position. Swing the insertion die upwards, remove the workpiece. Caution: Carry out a test run! 11 9 6 5.5 R 9.5 R R R R LL LL LL LL LL 48 42 45 52 48

Special version with 6-spindle drilling head:

64 64 64 64 64

R L R R L R R L R R L R R L R 32 32 32 32 32 11 5.5 6 9 9.5 R R R R R LL LL LL LL LL 48 45 52 48 42

Note: 5 mm drill bits for 32 mm hole spacing are not included in the standard scope of supply.

13 GRASS TECMATOR RM

9.0 Care and maintenance

Always disconnect the machine from the main electrical supply before carrying out care and mainte- nance work. Drilling head The drilling head must be lubricated every 40 to 50 hours of operation via the lubricating nipple at the side (3 to 4 shots with a standard grease gun).

Lubricating nipple

Drill bit shank The drill bit shanks must be greased lightly before fitting into the drill chuck.

Machine The machine itself must be cleaned weekly or as required.

14 GRASS TECMATOR RM

10.0 Individual parts of the Tecmator RM

1.0 Basic frame with lever arm 3.0 Drilling head with insertion die 1.01 Aluminium section 30 X 30 X 450 3.01 Drilling head 313.20.54.25.00 1.02 Bridge 750.01.01.01 3.02 Clamping chuck SN 094/1 1.03 Guide shaft 750.01.01.02 3.03 Washer 213.02.01.05 1.04 Guide block 750.01.01.12 3.04 Bolt 213.02.01.05 1.05 Drilling head plate 750.01.01.03 3.05 Side lever 313/2.02.02.02/1 1.06 Intermediate plate 750.01.01.06 3.06 Hexagonal bolt 313/2.02.01.06 1.07 Centring ring 750.01.01.05 3.07 Handle for side lever M10x60 1.08 Latch 113.01.01.11/2 3.08 Pressure plate 113.02.03.01/3 1.09 Connecting plate 750.01.01.04 3.09 Insertion die 2500.06.01.08 1.10 Joint rod 750.01.01.07 3.10 Plate 313/2.02.01.07 1.11 Joint rod 750.01.01.08 3.11 Adjusting screw 313/2.02.02.09 1.12 Joint lever 750.01.01.10 3.12 Protection cover 313.20.43.21.12/1 1.13 Lever arm 750.01.01.09/1 3.13 Protective shield 313/2.02.01.10 1.14 Connecting shaft 750.01.01.14 1.15 Tension spring 750.01.01.15 1.16 Eye bolt DIN 444-A-M10x50

2.0 Stop guide assembly 2.01 Stop guide 30x30x600 2.02 Wooden machine table 600x400x24 2.03 Fence section 314.01.01.30 2.04 Connecting bracket 750.01.01.13 2.05 Flip stop SN 269.00/1

15 GRASS TECMATOR RM

11.0 Declaration of Conformity

GRASS GmbH & Co. KG Egerländer Str. 2 64354 Reinheim/Germany

EU Declaration of Conformity in compliance with Directive 2006/42 EC (Machinery Directive) Annex III A

We hereby declare that the machine

Make/type designation GRASS - TECMATOR RM Abbreviated to 15103_RM

complies with all applicable provisions of the directives 2006/42 EC 2004/108/EC.

Reinheim, 9 March 2015

16 GRASS TECMATOR RM

17 Email: [email protected] Fax.: +49(0)6162802-221 Tel.: +49(0)6162802-0 D 64354Reinheim, Germany Egerländer Str. 2 Movement Systems GRASS GmbH

F072135930000 – 10/15 – GRASS Advertising Subject to changes, no liability for typographic or printing errors