Powder Metallurgy Review Spring 2021 Vol 10 No 1
Total Page:16
File Type:pdf, Size:1020Kb
POWDER METALLURGY VOL. 10 NO. 1 VOL. SPRING 2021 REVIEW TECHNICAL TRENDS IN METAL-CUTTING TOOLS THE CHALLENGES OF FATIGUE ASSESSMENT CUTTING GREENHOUSE GAS EMISSIONS IN PM Published by Inovar Communications Ltd www.pm-review.com Publisher & Editorial Offices Inovar Communications Ltd POWDER 11 Park Plaza Battlefield Enterprise Park Shrewsbury SY1 3AF METALLURGY United Kingdom Tel: +44 1743 211991 www.pm-review.com REVIEW Managing Director Nick Williams [email protected] News Editor Paul Whittaker [email protected] Features Editor Emily-Jo Hopson-VandenBos Adaptation is the key [email protected] Assistant Editor It has been over a year since the coronavirus (COVID-19) Kim Hayes pandemic brought industry to a halt in the majority of the devel- [email protected] oped world. In the months since, many manufacturing industries Consulting Editor have come back to life at a faster pace than first expected, but Dr David Whittaker Consultant, Wolverhampton, UK all still face the challenges of a significantly changed economic landscape. DISCOVER THE AMAZING NEW Advertising Sales Director Jon Craxford Tel: +44 (0) 207 1939 749 Whilst the progress of the PM industry over recent decades has [email protected] been a story of evolution rather than revolution, it has shown Production itself to be an industry that has the flexibility to adapt to changing ULTRASONIC ATOMIZER Hugo Ribeiro, Production Manager [email protected] market requirements. In this issue, Bernard North reflects on how the development and production of metal-cutting tools, one SOLUTION FOR SMALL POWDER BATCHES! Subscriptions Jo Sheffield of the largest markets for PM technology, continues to meet the [email protected] needs of new market trends (p. 47). ● SPHERICAL POWDER WITHOUT ANY SATELLITES Accuracy of contents Whilst every effort has been made to The PM industry is also responding to evolving global issues ● 2 ensure the accuracy of the information in around climate change and environmental protection. Oster- VERY ECONOMIC MACHINE SOLUTION ON 2m SPACE, this publication, the publisher accepts no POWERED BY ULTRASONIC TECHNOLOGY, LOW RUNNING COSTS responsibility for errors or omissions or walder AG analyses the benefits of a powder press design that for any consequences arising there from. significantly reduces greenhouse gas emissions p.( 83), and the ● Inovar Communications Ltd cannot be held EU’s NEWMAN project overviews its progress and future roadmap A DESIGN FOR EASY HANDLING & CLEANING, QUICK ALLOY responsible for views or claims expressed CHANGE WITH MINIMUM CROSS CONTAMINATION by contributors or advertisers, which are not as it seeks to minimise the use of nickel in ferrous PM (p. 89). AUS 500 necessarily those of the publisher. Reproduction, storage and usage Change is also afoot at PM Review, as our team continues to Single photocopies of articles may be made develop along with the needs of our readers. This marks my first CUSTOM ALLOY POWDER WITHIN 1 HOUR for personal use in accordance with national issue as Features Editor, a role in which I hope I will continue copyright laws. Permission of the publisher IN JUST 4 EASY STEPS and payment of fees may be required for all to promote our industry with as much dedication as my prede- other photocopying. cessor, Paul Whittaker. Paul, in a new role as Group News Editor, All rights reserved. Except as outlined will focus his efforts on expanding our news coverage across all above, no part of this publication may be Inovar titles. reproduced, stored in a retrieval system, or transmitted in any form or by any means, electronic, photocopying or otherwise, With vaccination efforts well underway, it feels for the first time without prior permission of the publisher as though the end to this pandemic is in sight. With the ever- and copyright owner. 1 PREPARE YOUR MATERIAL 2 HEAT IT 3 ATOMIZE 4 ENJOY changing landscape of manufacturing, and uncertainty in PM’s Submitting news and articles markets, the future still holds a number of challenges – but what IN ANY SHAPE OR FORM – UNDER CONTROLLABLE IN SMALL BATCHES DOWN TO YOUR OWN EXTREMELY We welcome contributions from both industry and academia and are always is clear is that PM is an industry that is capable of evolving and IT ONLY NEEDS TO FIT INTO ATMOSPHERE OR UNDER 100G OR UP TO SEVERAL KG/H SPHERICAL POWDER WITHOUT interested to hear about company news, CRUCIBLE VACUUM (FOR BRONZE) ANY SATELLITES adapting to changing markets and applications. innovative applications for PM, research and more. Emily-Jo Hopson-VandenBos Subscriptions Features Editor, Powder Metallurgy Review DISCOVER our ULTRASONIC ATOMIZER, our WATER ATOMIZER and our GAS ATOMIZER solutions Powder Metallurgy Review is published on a quarterly basis. It is available as a free on www.bluepower-casting.com electronic publication or as a paid print subscription. The annual subscription charge is £125.00 including shipping. Design and production Inovar Communications Ltd. ISSN 2050-9693 (Print edition) Cover image ISSN 2050-9707 (Online edition) Grinding operation on © 2021 Inovar Communications Ltd. a solid carbide tool This magazine is also available for free download from www.pm-review.com (Courtesy Rollomatic) 75045 Walzbachtal · Germany · Phone +49 7203 9218-0 · E-mail: [email protected] © 2017 Inovar Communications Ltd Spring 2021 Powder Metallurgy Review 3 | contents | news | advertisers | events | website | e-newsletter | POWDER METALLURGY Imagine REVIEW a Greener Future Together 29 38 50 60 78 Contents 47 Technical trends in metal-cutting tools: 83 Reducing CO2 emissions An overview of ongoing innovation in one of PM’s in the PM industry: key markets A lifecycle analysis of Cutting tools for applications in metal processing represent servo-electric versus one of the primary markets for the Powder Metallurgy hydraulic powder industry. Here, PM technology makes it possible to produce presses cutting tools with complex geometries to near-net shape, There is a global need a feat not possible using conventional manufacturing for action to minimise methods. Despite the basic technologies of metal-cutting greenhouse gas emissions tools having existed for several decades, tool manufacturers and, thus, limit further continue to introduce new products which can provide global warming. Despite its substantial benefits. In this article, Bernard North, North reputation as a technology Technical Management, LLC, overviews developments in Rio Tinto Metal Powders’ Commitment Powder metallurgy is a Green Technology, a near net-shape which is already greener than materials, design and software that are driving innovation in to Sustainable Development process that allows for efficient use of raw materials. Rio Tinto most, this also holds true Metal Powders (RTMP) produces iron and steel powders for this important sector of PM. >>> in the Powder Metallurgy The world is getting smaller. The pandemic has made it painfully the industry using carbon-free hydroelectric power generated industry. In recent years, clear how globally interconnected we truly are. We share one in the Province of Quebec, Canada. The primary market for our PM companies have found planet and we all need to ensure that our actions today support powder products is the automotive industry, which is moving 57 Fatigue data for PM steels: How the world’s the generations of tomorrow. At Rio Tinto, the safety of our themselves under increasing increasingly to electrification and away from internal combustion largest PM part producer is facing the challenges people is the Number One Priority. We also apply our core values engines. RTMP is contributing to the development of new powder pressure to improve process to the communities in which we operate, to reduce the impact of of data generation and organisation materials for electric components, from pump assemblies to sustainability, from their our operations on our neighbors. small electric motors in e-bikes and EV’s to create a Greener Data on the material properties of Powder Metallurgy customers as well as Rio Tinto is committed to sustainable development in metals Future Together. steels, in particular static and cyclic strength data, is regulators. processing. This pledge has been recently demonstrated through crucial for end-users to have confidence in the production investments in the world’s first low carbon Aluminum processing At Rio Tinto, we produce materials essential to human progress. technology, Elysis, and in exploring low carbon steel processing For more information about Rio Tinto’s polices, programs, of highly loaded applications. Access to such data also This pressure is only likely to technologies. Rio Tinto will invest $1 billion over the next 5 years and commitment to sustainable development please visit the enables the effective use of commercial fatigue simulation increase in the near future. to help achieve its Net Zero Emissions goal by 2050. Rio Tinto home page at www.riotinto.com software. GKN Sinter Metals, the world’s largest producer Michael Looser and Michael of structural PM components, has grappled with the Sollberger, of Switzerland’s multiple challenges associated with generating, storing and Osterwalder AG, explain how retrieving such data. Markus Schneider, Robert Maassen, the company’s servo-electric Dennis Wawoczny and Christos Radis, GKN Sinter Metals powder presses help make Engineering GmbH, Radevormwald, Germany, share their PM even more efficient. >>> insight