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W3000 Third Edition W3000 Third Edition USER MANUAL C0240103-12-15-EN For software versions LA12 Replaces C0240103-07-15-EN EN The information contained in this document may be modified without prior notice. No part of this document may be reproduced and/or disclosed to third parties or competitors. C0240103-12-15-EN December 2015 Contents 1 USER INTERFACE ................................................................................................................................................... 3 1.1 Available keypads ............................................................................................................................................ 3 1.1.1 W3000 large keypad .................................................................................................................................... 4 1.1.2 W3000 compact keypad ............................................................................................................................... 6 1.1.3 W3000 touch keypad.................................................................................................................................... 7 1.2 Language selection .......................................................................................................................................... 8 1.3 Menu structure ............................................................................................................................................... 10 1.4 Switching the unit on and off .......................................................................................................................... 11 1.5 Setting the operating mode ............................................................................................................................ 13 1.6 Setting adjustment methods .......................................................................................................................... 15 1.6.1 Proportional step adjustment on inlet probe ............................................................................................... 16 1.6.2 Proportional step adjustment on inlet probe + integral on inlet probe ........................................................ 18 1.6.3 Quick mind adjustment ............................................................................................................................... 19 1.6.4 Modulating adjustment on outlet probe + DIP on outlet probe for screw compressors .............................. 22 1.6.5 Flexible step proportional adjustment on inlet + DIP on outlet probe ......................................................... 23 1.6.6 Neutral zone adjustment on outlet probe + DIP on outlet probe ................................................................ 25 1.6.7 Sequential adjustment on outlet probe + DIP on outlet probe .................................................................... 26 1.7 Setpoint setting .............................................................................................................................................. 29 1.8 Symbols ......................................................................................................................................................... 31 2 ALARMS ................................................................................................................................................................. 32 2.1 Event log on display ....................................................................................................................................... 32 2.2 Table of W3000 TE alarms ............................................................................................................................ 33 2.3 Table of Turbocor compressor alarms ........................................................................................................... 43 2.4 Table of CSCV compressor alarms ............................................................................................................... 44 2.5 Table of compressor alarms with Danfoss inverter ........................................................................................ 46 3 TABLE OF MASKS ................................................................................................................................................. 48 Caution: The W3000 TE controller software is protected by a digital signature. This means that it can only work on boards supplied by Climaveneta and not on boards purchased from other dealers. Additionally, the plastic elements and screen prints on the installed hardware are exclusive to Climaveneta. 2 C0240103-12-15-EN 1 USER INTERFACE 1.1 Available keypads There are three types of user interface: W3000 large W3000 compact W3000 TOUCH Figure 1.1.a: W3000 large, W3000 compact and W3000 TOUCH displays 3 C0240103-12-15-EN 1.1.1 W3000 large keypad Meanings of keys: [ESC key]:goes back one level in the mask tree if you are in the header masks, or returns to the unit controller. [UP key]: moves around the masks and sets control parameter values [MENU key]: accesses the main menu. [ENTER key]: confirms entered data. [DOWN key]: moves around the masks and sets control parameter values [ON/OFF key]: switches the machine on and off. [SETPOINT key]: directly accesses the setpoint menu. [ALARM key]: displays the alarms and resets normal operating conditions. Figure 1.1.1.b: Meanings of the keys on the W3000 large keypad Meanings of the compressor led's: [Compressor LED] Fixed green: the compressor is on Flashing green: compressor demand Red: The compressor is blocked by a compressor or circuit alarm [Chiller LED] Fixed green: The compressor is in the “chiller” mode Compressor 1 [Freecooling LED] Compressor 2 Fixed green: “freecooling” active Compressor 3 Compressor 4 Compressor 5 [Heat pump LED] Fixed green: The compressor is in the “heat pump” Compressor 6 mode Compressor 7 Compressor 8 [Recovery LED] Fixed green: The compressor is in the “recovery” mode Flashing green: compressor in “recovery alarm” [Defrost LED] The compressor is in the “defrost” mode The compressor is in the “drip” mode Figure 1.1.1.c: Meanings of the Compressor led's on the W3000 large keypad 4 C0240103-12-15-EN Meanings of the pump and condenser (ventilation or condensation valve) led's : Pump 1 LED] (if configured) Fixed green: the pump is on Flashing green: the pump is on but the compressors are off (pump time) Red: the pump is blocked by an alarm [Pump 2 LED] (if configured) Fixed green: the pump is on Flashing green: the pump is on but the compressors are off (pump time) Red: the pump is blocked by an alarm [Glycole pump LED] (always displayed on the freecooling unit even if it is not present) Fixed green: the pump is on Red: the pump is blocked by an alarm [Condenser pump LED] (if configured) Fixed green: the pump is on Red: the pump is blocked by an alarm [Recovery pump LED] (if configured) Fixed green: the pump is on Flashing green: the pump is on but the compressors are off (pump time) Red: the pump is blocked by an alarm [+2P module user-side pump LED] (if the module and pump/s are configured) Fixed green: one or more pumps are on Flashing green: one or more pumps are on but the compressors are off (pump time) Red: one or two pumps are blocked by an alarm [Condensation LED] (if configured) 1 2 3 4 1 2 t t t t t t i i i i i i Fixed green: Circuit condensation is active u u u u u u c c c c c c r r r r r r i i i i i i c c c c Flashing green: circuit condensation is active c c n n n n n n o o o o e o o i i i i l i i e t t t t but the compressors are not required (pre- l t t u a a a a u a a d s s s s s s d o n n n n n n o condensation time) e e e e e e m m d d d d d d P n n n n n n P 2 o o o o o o Red: circuit condensation is blocked by an 2 + C C C C C + C alarm Figure 1.1.1.d: Meanings of the Pump and Condenser led's on the W3000 large keypad N.B.: - When the unit is powered, all the led's on the keypad are tested for a couple of seconds by turning them on all together (for two-colour led's, first red and then green) - the example in the figure shows an 8-compressor unit. The compressor rows light up depending on the number of compressors present. - The condenser led's can light up simultaneously on more than one circuit if the condenser is shared by two or more circuits. - The back-lighting of the keyboard turns off after 2 minutes when no buttons are pressed - The back-lighting of the keyboard flashes when the unit is in alarm mode and there is no interaction with the keyboard Notes for units fitted with +2P module: - The data and parameters of the +2P module can be displayed by pressing ESC+UP, repeat this key combination to return to the main user interface. - The unit cannot be switched on/off if the user interface is positioned on the +2P module controller; in this case press ESC+UP to switch to the main interface and give the required command. - In this case, the LED's that are usually dedicated to compressors 5, 6, 7, 8 show the status of compressors 1, 2, 3, 4 on the +2P module. 5 C0240103-12-15-EN 1.1.2 W3000 compact keypad [ALARM key]: displays the alarms and resets normal operating conditions. If it [UP key]: moves around the masks and shines red at least one alarm/signal is sets control parameter values present. [MENU key]: accesses the main menu. [ENTER key]: confirms entered data. It turns yellow when inside the menu. [ESC key]:goes back one level in the [DOWN key]: moves around the masks mask tree if you are in the header and sets control parameter values masks,
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