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RECUPERATOR RGS with HMI Control Panel

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RECUPERATOR RGS with HMI Control Panel Szymański, Nowakowski General Partnership 31 Lubelska Str., 08-500 Ryki phone +48 81 883 56 00, fax +48 81 883 56 09 POLAND RECUPERATOR RGS with HMI control panel I. CONTACTS II. ORIGINAL INSTRUCTION MANUAL III. LIST OF COMPONENTS INSTALLED IN THE DEVICE IV. SAMPLE EC DECLARATION OF CONFORMITY V. WARRANTY TERMS VI. DEVICE COMMISSIONING REPORT VII. INSPECTION AND MAINTENANCE CHART VIII. SERVICE REQUEST IX. ADDITIONAL DOCUMENTS » Technical Data Sheet » Declaration of Conformity » List of Components Installed in the Device; » Specification of Automation Components; » List of Elements Attached to the Unit; Please read this instruction manual carefully before beginning any work. RYKI 2017 ISSUE 1 EN I. CONTACTS Szymański, Nowakowski General Partnership 31 Lubelska Str., 08-500 Ryki phone +48 81 883 56 00, fax +48 81 883 56 09 POLAND Export department mob.+48 502 087 841 mob.+48 664 465 243 [email protected] 2 www.juwent.com.pl II. ORIGINAL INSTRUCTION MANUAL RECUPERATOR RGS-1, -2, -3, -4, -5, -6, -7 www.juwent.com.pl 3 TABLE OF CONTENTS 1. INTRODUCTION 5 2. DEVICE DESIGNATION 5 3. INTENDED USE AND DESIGN 6 3.1. UNITS DIMENSIONS 6 3.2. SERVICE SIDES 9 4. HANDLING AND STORAGE 10 5. SITTING, MOUNTING AND CONNECTIONS 10 5.1. SITTING 10 5.2. SITTING LOCATION 11 5.3. CONNECTING VENTILATION DUCTS 11 5.4. CONNECTING HEATERS AND COOLERS 11 5.5. CONDENSATE DRAINAGE 11 5.6. ELECTRICAL CONNECTION 12 5.7. ELECTRIC HEATER 12 5.8. FAN MOTOR 12 5.9. AUTOMATIC EQUIPMENT 13 5.9.1. AUTOMATIC EQUIPMENT ELEMENTS 14 6. PREPARING FOR COMMISSIONING 19 6.1. WIRING SYSTEM 19 6.2. FILTERS 19 6.3. WATER HEATER 19 6.4. ELECTRIC HEATERS 20 6.5. FREON COOLING COIL 20 6.6. CROSS-FLOW HEAT EXCHANGER 20 6.7. FAN UNIT 20 7. USE AND MAINTENANCE 21 7.1. FILTERS 21 7.2. WATER HEATER 22 7.3. ELECTRIC HEATER 22 7.4. FREON COOLING COIL 23 7.5. CROSS-FLOW HEAT EXCHANGER 23 7.6. FAN UNIT 23 7.6.1. FANS 23 7.6.2. MOTORS 24 7.7. CONTROL MEASUREMENTS 24 8. DISPOSAL 24 9. OHS INSTRUCTIONS 25 10. INFORMATION 25 4 www.juwent.com.pl 1. INTRODUCTION To ensure correct and safe operation of the device carefully learn the contents of the herein documentation, and follow all instructions for mounting and use of the units and respect all safety conditions. Works related to unloading, handling of elements and unit blocks, connecting the systems within the unit, as well as maintenance must be performed by qualified personnel or supervised by authorized people. The qualified personnel shall be considered people, who in respect of the completed training, working experience and knowledge of essential standards, documents and regulations on occupational safety and working conditions have been authorized to perform the necessary works and are able to recognize and avoid potential hazards. Mounting of the unit, connections, commissioning, use and maintenance must be conducted in accordance with relevant directives and regulations valid in a country of the device installation. It is recommended to use services of JUWENT Authorized Service Points when installing, commissioning, and performing post-warranty repairs, inspections and maintenance of the devices. Make sure that the documentation is always placed nearby the device and is easily accessible to the Service personnel. 2. DEVICE DESIGNATION Example device designation: RGS-1-H-P-W/NLWP/CFP/ANWCHFQ-HMI RGS - ... - ... - ... - ... - ... - ... / ... - ... SIZE 1, 2, 3, 4 , 5, 6, 7 TYPE H - inlets and outlets directed horizontally V - inlets and outlets directed vertically (only for sizes 1,2,3,4,5) SERVICE SIDE P – right, L – left VERSION W – internal, Z – external HEATER (optional equipment) NLWP – water, right; NLWL – water, left NEP – electric, right; NEL – electric left COOLER (optional equipment) CFP – freon cooler, right; CFL – freon cooler, left AUTOMATIC EQUIPMENT AN, ANW, ANE, ANWCHF, ANECHF CONTROL PANEL TYPE HMI, LCD www.juwent.com.pl 5 3. INTENDED USE AND DESIGN Series of types includes 7 sizes of units within the capacity of up to 8000 m3/h. Designed for use in ventilation and air conditioning systems, both in public utility and residential as well as industrial buildings. RGS air handling units are intended for use in ventilation networks which prevent access to rotating components (fan rotor) either supply or exhaust side of devices. Through the ventilation network is meant ventilation ducts. The units consist of a multifunctional base section and optionally water heating and / or cooling coil installed on the duct. All air handling functions performed by the units are marked by listed below graphical symbols placed on the cover plates on the operating side of the device. Information about noise level is given in the catalog sheet. Due to its construction and materials, the AHU do not emit non-ionizing radiation. Filter - Water heating coil - Counter-flow heat exchanger Water cooling coil - Fan - Cooling coil- Fig. 1. Air handling function markings. 3.1. UNITS DIMENSIONS B H h1 h2 H3 L L1 D Weight Unit type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] RGS-H-1 400 650 175 300 50 750 100 160 48 RGS-H-2 540 730 195 340 50 850 100 200 72 RGS-H-3 750 870 234 400 50 1000 100 225 114 6 www.juwent.com.pl B H h1 h2 H3 L L1 D Weight Unit type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] RGS-H-4 780 1150 305 540 100 1500 100 315 203 RGS-H-5 980 1300 340 620 100 1800 100 355 310 B b H h L Weight Unit type [mm] [mm] [mm] [mm] [mm] [kg] RGS-H-6 1300 1200 1200 540 1950 572 RGS-H-7 1300 1800 1800 840 2400 732 www.juwent.com.pl 7 B H h1 h2 L L1 L2 D Weight Unit type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] RGS-V-1 400 580 100 100 1050 150 225 160 56 RGS-V-2 540 650 100 100 1220 175 275 200 82 RGS-V-3 750 810 100 100 1430 195 320 225 133 B H h1 h2 H3 L L1 D Weight Unit type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [kg] RGS-V-4 780 1080 100 100 1900 140 440 315 224 RGS-V-5 980 1230 100 100 2100 240 500 355 324 8 www.juwent.com.pl 3.2. SERVICE SIDES SERVICE SIDE - RIGHT RGS-V size 1, 2, 3, 4, 5 SERVICE SIDE - LEFT RGS-V size 1, 2, 3, 4, 5 SERVICE SIDE - RIGHT RGS-H size 1, 2, 3, 4, 5 SERVICE SIDE - LEFT RGS-H size 1, 2, 3, 4, 5 SERVICE SIDE - RIGHT RGS-H size 6, 7 SERVICE SIDE - LEFT RGS-H size 6, 7 W - used air exhaust cowl C - fresh air intake cowl WY - used air exhaust NA - fresh air supply www.juwent.com.pl 9 4. HANDLING AND STORAGE Units are delivered complete, placed on pallets. The delivered units become a Customer’s property once the packing list has been signed by a Customer’s representative. Immediately after the reception of the devices, check the condition of the packaging and whether the delivery is complete on the basis of the attached specifications and packing lists. Unloading of the units, handling them onto the assembly site and handling of the unit parts to the site of sitting must be performed using specialized equipment and by properly qualified personnel. The units in the facility must be stored in a hardened, dry area under a roof. A hardened area should be considered flat, horizontal, hard surface the properties of which shall remain unchanged under the weather conditions. Units and unit elements should be stored away from areas where machine traffic (vehicles, lifts and other construction machinery) is present, in a place where they are not exposed to mechanical damages, moisture, aggressive chemical agents, dusts, sands and other external factors that may affect the condition of the units and elements stored. Before lifting of the device make sure that inspection doors and flaps are closed. Units should be transported only in a position in which they are normally operated and blocks must not be stacked when stored. Units and their parts should be stored in rooms where: » relative humidity ϕ< 80% at t=20OC » ambient temperature -40OC < t < +60OC » the devices are prevented from exposure to dusts, caustic gases and vapours, and other chemical agents causing corrosion to the equipment and structural elements of the device. For the storage period unseal the film. Any damages resulting from improper handling of the units or their elements in the facility, unloading and storage are not covered by the warranty, and any claims in this respect shall not be considered by JUWENT. 5. SITTING, MOUNTING AND CONNECTIONS 5.1. SITTING The unit should be set on: » foundation screed; » steel foundation framework embedded in the floor; » specially prepared rigid steel structure. Foundation, framework or steel structure must be flat and level to ensure that stability is kept throughout the entire period of use and be of sufficient strength adequate to the weight of the unit. 10 www.juwent.com.pl 5.2. SITTING LOCATION The unit should be set so as connections of the related systems (ventilation ducts, pipeworks, cable routing) create no collision with inspection panels. In order to ensure efficient mounting, use and service of the units, keep a minimum distance equalling to at least the unit width +200mm between the operation side and the structural elements (walls, supports, pipeworks, etc.) present in the installation site however no less than 100cm.
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