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Assembly Instructions Lace Clip Fitting 1 2 3 4 6 7 8 LACE CLIP FITTING FS3000 FOOT DROP ORTHOTIC We recommend stable shoes with firm heelcap, robust fabric and fitted with ridges on sole contour to hold the orthotic in place. GRIND SMOOTH ALL CORNERS Avoid Minimalist shoes with very light fabric and thin sole ! ASSEMBLY INSTRUCTIONS AFTER CUTTING Keep in mind that the orthotic uses the shoe to lift and stabilize the foot. B Poor shoe strudiness will impair and diminish brace behavior. (FS3000-SA-P) A SEE COMMON LACE CLIP FITTING p.6 (NB, Asics, Brooks, Mizuno, Merrel, Salomon, Keen, Timberland and many other brand are perfect for the brace) FS3000 FOOT DROP ORTHOTIC KIT SEE COMPLETE LACE CLIP INSTALLATION B SEMI-ASSEMBLED KIT - SIZE PEDIATRIC FITTING INSTRUCTION DOCUMENT (DOWNLOAD SECTION WEBSITE) (SHOE SIZE 10 US-Y -> 4.5 US Kids) A 1 2 2017-02-09 - FS3000-SA-P ASSEMBLY V1.5 (LEGAL) FS3000 PEDI KIT - LACE CLIP CUTTING CHART SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5 CUTTING POSITION B B B B B B B A A A A A A A ****SUGGESTED WIDTH TO BE VALIDATED ON FOOTWEAR**** F ***DO NOT CUT UNTIL FINAL FITTING ON FOOTWEAR*** Superimpose on the shoe & Validate that the lace clip is close to Hook the lace clip to the front of the orthotic and a set of eyelets. install temporarily on the shoe. C IN EYELETS EASY FITTING SHOES FOR FIRST TRIAL… 3 4 5 Regular Sneaker, Tennis Shoe: (A) Enough eyelets to attach front of the brace (B) Bulky sole+Ridges for rear friction grip fixation SUGGESTED USEFULL TOOLS -POWERED DRILL (VARIABLE SPEED) -DRILL BIT 2.6MM (7/64”) (C) Robust fabric: We recommend stable shoes with firm heelcap, Install 2 Tie-Wraps in forward holes. IN EYELETS http://www.mcmaster.com/#30565A245 robust fabric and fitted with ridges on sole contour to hold the orthotic Pass Tie- wrap ends in Eyelets Engage Tie-wraps in locks and install D -DRILL BIT 5.6MM (7/32”) in rear corners or best fit position. in place. Avoid Minimalist shoes with very light fabric and thin sole NEVER ATTACH AROUND THE LACES http://www.mcmaster.com/#30565A278 -MEASURING CALIPER 300MM OR MEASURING TAPE G -ALLEN KEY 1.5MM (INCLUDED) 6 7 8 A -METAL HAND SAW E -BENCH VISE WITH SOFT PAD JAW (PLASTIC OR LEATHER) -TRAUTMAN SANDER AND CARVER -PROPANE BLOW TORCH OR HEAT GUN H (IF THERMOFORMING REQUIRED) B -SNAP OFF BLADE KNIFE (OLFA, X-ACTO) -CUTTER PLIER E -PROTECTIVE SAFETY GEAR: Cut remaining lenght SAFETY GOGGLES, GLOVES, DUST MASK Tighten both Tie-Wraps Pull firmly on lace clip and validate that of Tie-Wraps. & ALL OTHER PROTECTION REQUIRED BY YOUR (A) at maximum strength. it's solidly anchored to the shoe. HEALTH & SAFETY WORK POLICY) (A) STRONG FIXATION OF LACE CLIP STURDY FIXATION IS A KEY POINT TO ENSURE IS VERY IMPORTANT BEST BEHAVIOR OF THE ORTHOTIC PARTS LIST - ORTHOTIC KIT, SIZE PEDIATRIC (FS3000-SA-P) Item Qty Product Code Description A 1 FS3000-SA-P ASSEMBLED BRACE BODY, SIZE PEDIATRIC 9 B 1 FS3000-U00-P FRONT SHOE SECTION «U» SHAPE, SIZE PEDIATRIC C 1 FS3000-C00-P CALF SECTION, SIZE PEDIATRIC D 5 FS3000-L00-P LACE CLIP ATTACHMENT, SIZE PEDIATRIC E 4 FS3000-SET-10 M3X10 SET SCREW 18-8 STAINLESS STEEL, 10MM LG (C) (B) (B) F 1 FS3000-K00-P COMPLETE STRAP & CUSHIONS KIT ALL DETAILED TECHNICAL INFORMATIONS ARE AVAILABLE IN DOWNLOAD SECTION OF WEBSITE: G 20 FS3000-ZZZ-001 TIE-WRAP BLACK 18 LBS/4"LONG ASSEMBLY, SIZING, SHOE FITTING, DONNING DOFFING,THERMOFORMING DOCUMENTS H 1 FS3000-ZZZ-002 HIGH-TORQUE HEX-L-KEY 1.5MM FOR M3 SET SCREW www.turbomedorthotics.com p5 www.turbomedorthotics.com [email protected] T: 1-888-778-8726 www.turbomedorthotics.com [email protected] T: 1-888-778-8726 p6 www.turbomedorthotics.com [email protected] T: 1-888-778-8726 p1 FS3000 PEDI KIT - LENGTH ADJUSTEMENT CUTTING CHART SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5 4 5 10 11 FINAL LENGTH L (mm) 128 133 137 141 145 149 153 156 158 160 163 168 171 175 CUTTING REF X -3 2 6 11 15 20 24 27 29 32 35 40 43 47 "X" ACCURATE FOR W= 70mm (ORIGINAL BRACE & ASSESSMENT TOOL WIDTH) CLICK ! ADD 2-4 mm TO ENLARGE BRACE WIDTH ("W") SUBSTRACT 2-4 mm TO REDUCE BRACE WIDTH ("W") TIGHTEN DRILL HOLES SET SCREWS 1 1 AT THE TIME 2.6 mm Diam.(7/64”) !! DRILL VERY SLOWLY !! FS3000 PEDIT KIT - CALF SUPPORT ADJUSTEMENT CHART SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5 12 CALF HEIGHT H (mm) 150 155 160 165 170 175 180 185 190 195 200 205 210 215 ***SUGGESTED HEIGHT (Y) PROPORTIONAL TO SHOE SIZE - WE SUGGEST TO TAKE MEASUREMENTS ON PATIENT *** ASSEMBLY CUT TO SHOE SIZE LENGTH 7 REFER TO CUTTING CHART ABOVE 6 COMPLETED 3 2 H INSTALL COMPLETE STRAP & CALF REMOVAL CUSHIONS KIT (IF REQUIRED) (INSTRUCTIONS IN THE BAG) SLIDE IN MEASURE LENGTH “ L ” FINAL 13 REFER TO SIZING CUTTING CHART VALIDATE HEEL GRIP REFORM HEEL NARROWER CUT CALF HEIGHT IF REQUIRED APPLY SLIGHT REFER TO CUTTING CHART ABOVE (SEE THERMOFORMING GUIDELINE) FORCE DOWN IDEAL POSITION OF HEEL SUPPORT CLEARING THE GROUND (TRANSITION SOLE<->FABRIC) NOTE: 8 SNIPE 9 H DRILL & GRIND BASIC ORIGINAL BRACE WIDTH “W”= 70mm SMOOTH WE SUGGEST TO REFORM “W” & HEEL SUPPORT WIDTH SLIGHTLY WIDER FOR SHOE SIZE LARGER THAN 2.5 US-M (SEE & “W” CHART BELOW) SEE THERMOFORMING GUIDELINE* IF REQUIRED FS3000 PEDIATRIC KIT - SUGGESTED BRACE WIDTH SHOE SIZE US-Kids 10Y 10.5Y 11Y 12Y 12.5Y 13Y 1 1.5 2 2.5 3 3.5 4 4.5 5.6mm (7/32”) Diam. WIDTH W(mm) 68 68 68 70 70 70 70 70 72 74 76 76 78 80 X 5.6 mm (7/32”) Deep * * * * * p2 www.turbomedorthotics.com [email protected] T: 1-888-778-8726 www.turbomedorthotics.com [email protected] T: 1-888-778-8726 p3 www.turbomedorthotics.com [email protected] T: 1-888-778-8726 p4 .
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