Region of Smart Factories RIM plus 29th april 2015 Hans Praat Investment and Development Agency for the Northern Netherlands [email protected]
ContentContent
• Industry 4.0 • Dutch Smart Industry programme • Northern Netherlands: Region of Smart Factory – Business case Philips – Business case Fokker
The changing face of industry and society
Source: http://www.smartindustry.nl/ Enabled by new, converging technologies
• Internet of Things • adaptive robots • 3D printing • embedded systems • smart grid technologies • man-machine interfaces • Cyber Physical Systems • advanced sensors • big data and cloud computing • zero defect manufacturing.
Source: http://www.smartindustry.nl/ In very short
Enablers Results
Customization
Digitalization Disruptive business models
Scientification Break through in development & Internet of Things manufacturing Smart products Smart Factories
Zero Defect First time Right product Smart Factory manufacturing + & process development =
• Stabilizing everything • Emperical studies • planning-based • Risk avoiding • Standardized products • Trial & error • Selling ‘no’ - proto/0-series/series - years of optimization
Turbulence, complexity and competition
Model ling Big Digitalization Modelbased design Data ICT • Autonomous and self- • Kwowledge -> algorithems Hard learning manufacturing • Modeling & simulation ware • Smart connections • Integrated models
Connectivity in Smart Industry
OEM OEM suppy man chain machine machine customers machine
product machine
Suppy chain Factory Market Zero defect: the only way to the customer oriented business operations
• Personalized products? • Lot size 1? Max flex? Then don’t forget to • More functionality? create your Smart • Smoothly teaming up with your Factory first suppliers? • Save budget for research & market development?
• Less problem solving Resource efficiency • No need for constant Cost reduction 50%? adjustments • No effort in conditioning Productivity 2x? input / throughput Delete barriers for customization parameters, etc. Intelligent systems
Self learning
System
Realtime
People Learning capabilities Learning
Feed back In process
Control World wide investments in New Industry
Network Centric Production: information as main source for value creation
Source: http://www.smartindustry.nl/
Region of RoSFSmart in Factory short in short
• 38 partners • Fieldlab national agenda Smart Industry • Investment 25 mio • Focus on Smart Factories
• Zero Defect manufacturing • First Time Right product & process development • Mass manufacturing and material intensive industries • 3 theme’s 12 pilot projecs • Science + education 15 RoSF consortium
Leading OEM’s – Knowledge – (big) data, it & material sciences – sensor technology – leading SMEs – education People behind the consortium Eyecather in the Dutch press RoSF Lounge event @ Hannover Messe 2015
Opening by Dutch minister of Revealing of the RoSF-statue made by Commissionar of the Queen John Economic Affairs, Henk Kamp Bernard Winkel Jorritsma (Friesland) signs the RoSF-statue
Rob Karsmakers (Philips) hands over Rob Goossens (Fokker, chair steering Dr Jan Post (Philips), project leader the Academic Roadmap Smart Industries by committee RoSF), Marco Bolt (Embed, RoSF the University of Groningen to Ineke moderator and SME partner RoSF) and Dezentjé, chair Dutch Smart Industry cie. minister Kamp Focus RoSF
Enablers Results
Customization
Digitalization Disruptive business models Scientification Break through in developement & Internet of Things manufacturing Smart products Shafers Philips
1.2 Scientifc Research Pilot 1: Zero Defect E-Lighter Fokker programme manufacturing
Pilotline headsets Plantronics
Shafer head Philips
WP 1: 1.1 Pilot 2: First time right product & 1.3 Pilot Engineering shipbuiling NCG Innovation Orientation process development
Big Science Instruments SRON
Shipbuillding supply CIG 2.1 Support Pilot 3: Customization SME partnes WP 2: Business Outdoor fabrics TenCate Almelo Toolbox: Make your own Smart Factory developement
Customized Lenses NKF & Ophtec 3.1 Surrounding business network
Customized Sails Molenaar Grou WP 3: 3.2 Human Capital and education Implementation Intelligent consumer products Philips 3.3 Branding regios
Drug vending machine ZiuZ RoSFRoSF Examples Examples
Zero Defect First time Right product Smart Factory manufacturing + & process development = First time right product developement: The Philips business case
Forming Materials Finishing Assembly & heat treatment
Challenge: •speedup innovation •increase flexibility •more customized •save costs
Zero defect manufacuturing
The Fokker business case (2010-2014) assembly
cutting Layup Autoclafe Testing Milling Measuring
rolls cutted ply’s rough skin rough skin processed Coloured skin prepreg ply’s at mald at mald tested skins
assembled product = sensor system
WP1: Paperless manufacturing & real time production management WP2: Dynamic production management, system architecture and registration WP3: Dynamic nesting + users registration + ‘open time” control prepreg WP4: Supply based 3D-nesting loads + adaptive process control autoclafe WP5: Process control milling by inline measurement
WP6: Mission critical machine control milling process 20 Make your factory a Smart Factory
Toolbox “First Time Right“ Toolbox “Zero defect product ontwikkeling manufacturing“