Region of Smart Factories RIM plus 29th april 2015 Hans Praat Investment and Development Agency for the Northern Netherlands [email protected] ContentContent • Industry 4.0 • Dutch Smart Industry programme • Northern Netherlands: Region of Smart Factory – Business case Philips – Business case Fokker The changing face of industry and society Source: http://www.smartindustry.nl/ Enabled by new, converging technologies • Internet of Things • adaptive robots • 3D printing • embedded systems • smart grid technologies • man-machine interfaces • Cyber Physical Systems • advanced sensors • big data and cloud computing • zero defect manufacturing. Source: http://www.smartindustry.nl/ In very short Enablers Results Customization Digitalization Disruptive business models Scientification Break through in development & Internet of Things manufacturing Smart products Smart Factories Zero Defect First time Right product Smart Factory manufacturing + & process development = • Stabilizing everything • Emperical studies • planning-based • Risk avoiding • Standardized products • Trial & error • Selling ‘no’ - proto/0-series/series - years of optimization Turbulence, complexity and competition Model ling Big Digitalization Modelbased design Data ICT • Autonomous and self- • Kwowledge -> algorithems Hard learning manufacturing • Modeling & simulation ware • Smart connections • Integrated models Connectivity in Smart Industry OEM OEM suppy man chain machine machine customers machine product machine Suppy chain Factory Market Zero defect: the only way to the customer oriented business operations • Personalized products? • Lot size 1? Max flex? Then don’t forget to • More functionality? create your Smart • Smoothly teaming up with your Factory first suppliers? • Save budget for research & market development? • Less problem solving Resource efficiency • No need for constant Cost reduction 50%? adjustments • No effort in conditioning Productivity 2x? input / throughput Delete barriers for customization parameters, etc. Intelligent systems Self learning System Realtime People Learning capabilities Learning Feed back In process Control World wide investments in New Industry Network Centric Production: information as main source for value creation Source: http://www.smartindustry.nl/ Region of RoSFSmart in Factory short in short • 38 partners • Fieldlab national agenda Smart Industry • Investment 25 mio • Focus on Smart Factories • Zero Defect manufacturing • First Time Right product & process development • Mass manufacturing and material intensive industries • 3 theme’s 12 pilot projecs • Science + education 15 RoSF consortium Leading OEM’s – Knowledge – (big) data, it & material sciences – sensor technology – leading SMEs – education People behind the consortium Eyecather in the Dutch press RoSF Lounge event @ Hannover Messe 2015 Opening by Dutch minister of Revealing of the RoSF-statue made by Commissionar of the Queen John Economic Affairs, Henk Kamp Bernard Winkel Jorritsma (Friesland) signs the RoSF-statue Rob Karsmakers (Philips) hands over Rob Goossens (Fokker, chair steering Dr Jan Post (Philips), project leader the Academic Roadmap Smart Industries by committee RoSF), Marco Bolt (Embed, RoSF the University of Groningen to Ineke moderator and SME partner RoSF) and Dezentjé, chair Dutch Smart Industry cie. minister Kamp Focus RoSF Enablers Results Customization Digitalization Disruptive business models Scientification Break through in developement & Internet of Things manufacturing Smart products Shafers Philips 1.2 Scientifc Research Pilot 1: Zero Defect E-Lighter Fokker programme manufacturing Pilotline headsets Plantronics Shafer head Philips WP 1: 1.1 Pilot 2: First time right product & 1.3 Pilot Engineering shipbuiling NCG Innovation Orientation process development Big Science Instruments SRON Shipbuillding supply CIG 2.1 Support Pilot 3: Customization SME partnes WP 2: Business Outdoor fabrics TenCate Almelo Toolbox: Make your own Smart Factory developement Customized Lenses NKF & Ophtec 3.1 Surrounding business network Customized Sails Molenaar Grou WP 3: 3.2 Human Capital and education Implementation Intelligent consumer products Philips 3.3 Branding regios Drug vending machine ZiuZ RoSFRoSF Examples Examples Zero Defect First time Right product Smart Factory manufacturing + & process development = First time right product developement: The Philips business case Forming Materials Finishing Assembly & heat treatment Challenge: •speedup innovation •increase flexibility •more customized •save costs Zero defect manufacuturing The Fokker business case (2010-2014) assembly cutting Layup Autoclafe Testing Milling Measuring rolls cutted ply’s rough skin rough skin processed Coloured skin prepreg ply’s at mald at mald tested skins assembled product = sensor system WP1: Paperless manufacturing & real time production management WP2: Dynamic production management, system architecture and registration WP3: Dynamic nesting + users registration + ‘open time” control prepreg WP4: Supply based 3D-nesting loads + adaptive process control autoclafe WP5: Process control milling by inline measurement WP6: Mission critical machine control milling process 20 Make your factory a Smart Factory Toolbox “First Time Right“ Toolbox “Zero defect product ontwikkeling manufacturing“ .