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(12) United States Patent (10) Patent No.: US 6,313,230 B1 Tsai Et Al

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(12) United States Patent (10) Patent No.: US 6,313,230 B1 Tsai Et Al USOO631323OB1 (12) United States Patent (10) Patent No.: US 6,313,230 B1 Tsai et al. (45) Date of Patent: Nov. 6, 2001 (54) CATALYST COMPOSITION FOR 6,228,952 5/2001 Viola et al. .......................... 525/338 HYDROGENATION OF CONJUGATED * cited b DIENE BASED SYNTHETIC RUBBERS cited by examiner Primary Examiner Bernard Lipman (75) Inventors: Jing-Cherng Tsai, Hsinchu; (74) Attorney, Agent, or Firm-Sughrue, Mion, Zinn, Wen-Sheng Chang, Miaoli; Yu-Shan Macpeak & Seas, PLLC Chao, Hsinchu, Chih-Nan Chu, s Tainan; Chen-Pao Huang, Tainan; (57) ABSTRACT Hung-Yang Hsiao, Tainan,ainan, all of (TW)(TW A process for hydrogenation of conjugated diene polymers (73) Assignees: Industrial Technology Research comprises hydrogenating said polymer in the presence of Institute, Hsinchu; Chi Mei hydrogen and a hydrogenation catalyst composition com Corporation, Tainan County, both of pr1SIng: (TW) (a) at least one titanium compound represented by the following formula (a): (*) Notice: Subject to any disclaimer, the term of this patent is extended or adjusted under 35 (a) U.S.C. 154(b) by 0 days. R1 (21) Appl. No.: 09/400,544 (Cp "y (22) Filed: Sep. 21, 1999 (51) Int. C.7 - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - - CO8F 8/04 wherein R and R°, which may be the same or different, (52) U.S. Cl. ................... 525/338; 525/332.8; 525/332.9; represent a halogen atom, an alkyl group, an aryl 525/333.2; 525/339 group, an arakyl group, a cycloalkyl group, an ary (58) Field of Search ...................................... 525/338,339 loxy group, an alkoxy group or a carbonyl group, and Cp* represents a cyclopentadienyl group or a (56) References Cited derivative having the formula of CRs, and Rs. which may be the same or different, represents a U.S. PATENT DOCUMENTS hydrogen atom, an alkyl group an aralkyl group and 5,132,372 7/1992 Chamberlain et al. .............. 525/338 an aryl group; and 5.244.980 * 9/1993 Gibler et al............... ... 525/338 (b) at least one silyl hydride. 5,583,185 * 12/1996 Parellada Ferrer et al. ... 525/338 5,886,107 * 3/1999 De Boer et al. .......... ... 525/338 6,040,390 3/2000 Ko et al. .............................. 525/338 15 Claims, No Drawings US 6,313,230 B1 1 2 CATALYST COMPOSITION FOR the reaction catalyst, (as disclosed by M. F. Sloan et al. in the HYDROGENATION OF CONJUGATED Journal of American Chemical Society 1965, 85, DIENE BASED SYNTHETIC RUBBERS 4014-4018, by Y. Tajima, et al. in the Journal of Organic Chemistry, 1968,33, 1689-1690, in British patent 2,134,909 FIELD OF THE INVENTION and in Japanese patent 61,28507). The catalyst system The present invention relates to an improved catalyst shows good activity and excellent Selectivity for hydroge composition for the hydrogenation of conjugated diene nation of the olefinic double bonds. however, because of the polymers, prepared by polymerization or copolymerization lack of Stability of the catalyst System, the reaction can be of conjugated diene monomers (e.g. butadiene or isoprene). hardly reproducible. More specially, the present invention relates to a catalyst In 1985, Kishimoto et al. disclosed (in U.S. Pat. No. composition for hydrogenation of conjugated diene poly 4.501,857) the hydrogenation of the olefinic double bonds in mers with good activity, high Selectivity and with lower cost. the presence of at least one bis(cyclopentadienyl) titanium This invention relates to a catalyst composition and a compound and at least one hydrocarbon lithium compound proceSS for hydrogenation of conjugated diene polymers wherein the hydrocarbon lithium compound can be used in derived from the polymerization or co-polymerization of 15 combination with the anionic living chain end. In 1987, Kishimoto et al. also disclosed (in U.S. Pat. No. 4,673,714) conjugated diene monomers to improve the polymer’s the usage of bis(cyclopentadienyl) titanium diaryl com weather resistance, heat resistance and oxidation resistance. pounds for hydrogenation of conjugated diene based poly BACKGROUND OF THE INVENTION mers that do not require the addition of alkyl lithium compounds. Both processes described above involve using The utilization of conjugated dienes (e.g. butadiene, a high concentration of bis(cyclopentadienyl) titanium com isoprene) in polymerization or co-polymerization reactions pounds as a catalyst, and hence is not economically favor for preparing Synthetic rubberS has been widely used in able. In 1990, Teramoto et al. revealed (in U.S. Pat. No. industry for commercial production. Basically, these poly 4,980,421) that a similar hydrogenation activity can be mers can be prepared by using either emulsion (free radical 25 achieved by using the same titanium compound in combi polymerization) or Solution (anionic polymerization) pro nation with an alkoxy compound. In 1991, Chamberlain et cesses. Both processes give conjugated diene polymers al. revealed (in U.S. Pat. No. 5,039,755) a process of using (copolymers) containing unsaturated double bonds in the hydrogen gas to terminate the living chain followed by polymer backbone. These unsaturated double bonds can be adding bis(cyclopentadienyl) titanium compounds to cause further utilized for Vulcanization to improve the toughneSS the hydrogenation reaction to proceed. The problem of the of the material. However, the fact that these unsaturated process described above is that hydrogen gas is not very double bonds are vulnerable toward oxidation caused dis effective for the termination of the living chain end, thereby advantages of the material in their lack of Stability at the hydrogenation reaction is hardly reproducible. In 1992, elevated temperature or under weathering (exposure to Chamberlain etal revealed (both in U.S. Pat. Nos. 5,132,372 oZone). Particularly, Styrene-conjugated diene block copoly 35 mers (eg. SBS, SIS), which are used in their unvulcanized and 5,173,537) Similar hydrogenation processes by using State as thermoplastic elastomers, impact-resistanit modifi hydrogen gas to terminate the living chain end followed by erS and compounding additives, have been recognized for adding bis(cyclopentadienyl) titanium compounds as well as their need to improve their deficiency in thermal and weath an additional catalyst promoter (methylbenzoate) for effec ering Stability. tive hydrogenation of conjugated diene polymers. 40 All of the catalyst compositions described above involve This deficiency in thermal and weathering Stability can be using alkyl lithium (lithium hydride generated Statics in situ) improved by removing or reducing the unsaturated double or alkoxy lithium compounds to activate the bis bonds in the polymer chain. Thereby, a more stable material (cyclopentadienyl) titanium catalyst for effective hydroge can be prepared by hydrogenation of the olefinic unsaturated nation of the conjugated diene polymers. It should be noted double bonds to give polymers with nearly an aliphatic 45 that in the presence of lithium species can also induce the Structure. Technically, the reduction of unsaturated double reduction of the bis(cyclopentadicnyl) titanium compounds bonds can be achieved by using either heterogeneous or from Ti(IV) to Ti(III), resulting in the decomposition of the homogeneous catalysts. In general, heterogeneous catalyst catalyst component as well as reduction of the catalyst shows much lower hydrogenation reactivity, thereby a activity and stability. Therefore, from economic higher reaction temperature, a higher reaction pressure and 50 considerations, it is highly desirable to develop a catalyst a larger quantity of heterogeneous catalyst are used in the composition which can prevent the decomposition of the process. Thereby, the proceSS is economically not favorable. reactive catalyst species, bis(cyclopentadienyl) titanium In addition to the above problem, the Severe reaction con compounds, and providing Stable and effective hydrogena ditions also results in the hydrogenation of not only the tion results by using minimum amount of the catalyst targeted olefinic double bonds but also hydrogenation of the 55 aromatic double bonds. Consequently, the reaction leads to Species. the production of an undesired polymer Structure which contains undesired partial cyclohexyl Structure (derived SUMMARY OF THE INVENTION from hydrogenation of the benzene ring in the polymer An object of the invention is to provide a catalyst com backbone) and has undesired semi-crystalline properties. 60 position for hydrogenation of conjugated diene polymers Therefore, it has been strongly desired in industry for with high hydrogenation activity and Selectivity. Another development of a homogeneouls catalyst System that can be object of the present invention is to provide a catalyst used for hydrogenation of conjugated diene polymers with composition for the hydrogenation of conjugated diene high activity and high Selectivity (without hydrogenation of polymers with good activity, high Selectivity and with mini the aromatic double bonds). 65 mum amounts of catalyst component. An effective homogeneous hydrogenation reaction is Still another object is to provide a proceSS for hydroge known using bis (cyclopentadienyl) titanium compounds as nating conjugated diene polymers with higher hydrogena US 6,313,230 B1 3 4 tion activity and Selectivity in the absence of a hydrocarbon group, a cycloalkyl group, an aryloxy group or an lithium compound. alkoxy group and n=2, 3, 4 or 5, and The catalyst composition of the present invention com (iv) a Silazan represented
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