SET-UP INSTRUCTIONS

CT16 CT24

Rev Mar-2019 Z97133_SI WARNING! Avoid the risk of personal injury or machine damage! Read the operator’s manual before using this equipment. Carefully read all safety messages in the manual and follow all safety signs on the machine.

IMPORTANT! Inspect for damage from Always Put Safety First! shipping. Immediately contact the Read these assembly instructions shipping company if damage is found. thoroughly before beginning. Make sure each step is understood before Note: Some parts are attached to skid with . attempting it. Be familiar with all safety Shipping brackets are not reused. signs on the machine and their meaning. Tighten all to the torque value specified on the last page. Recheck before using the machine. Assembly hardware is located inside operator's manual tube. WARNING! Position the crate in a large open area to allow access from all sides during assembly.

Stay clear of overhead power lines and obstructions when lifting the machine during assembly. Contact with power lines can cause electrocution. Contact with obstructions can damage components or cause them to fail.

Keep the assembly area clean to prevent slipping or tripping.

Use a hoist when lifting components that weigh 50 lb (23 kg) or more to avoid back injury.

All lifting devices (straps, slings, chains, ratchet blocks) must comply with applicable local regulations and certifications. Wallenstein Equipment Inc. cannot accept responsibility for the use of sub-standard equipment and work practices.

Use lifting equipment with a capacity greater than the weight of the component. Place stands or wood blocking under the machine to securely stabilize it before working on it during assembly.

Use the correct tool for the job. Repair or replace broken or defective equipment or tools. Makeshift tools can create safety hazards. A tool that breaks or slips during use risks personal injury. CT24 CT16

CT24 CT16 1 2 CT16

C

A

D

I

B

H

G

C F

E 3

I

E 4 CT16

2X 2X 5 35- (90 cm)

A

41- (105.4 cm)

B 6

C CT16

C

I

4X 7

4X

F 8

C

C

I CT24

4X 9 6 (15.2 cm)

A

9 (23 cm)

B 10

4X CT24 11 12

G

I

2X 13

3X

G

2X 14

H

G

2X 15

A

B

12X 16

A B 17

A

B 4X

4X 4X 18

B 19

A 20

B

2X 21

2X

2X 22 23

B C

D A D EX C CF IN

B A B CF

IN IN

B A A B E

OUT A

C D D A 24 25

2X

D 26 Pre-delivery Inspection Inspect for damage from shipping. Immediately contact the shipping company if damage is found.

Conveyor Engine Starts and Runs Fasteners Tight Conveyor Drive Lubricated Pivot Tongue Moves Freely Review Operating and Safety Instructions

Safety Checks All Safety Decals Installed Guards / Shields Installed and Secured Check Crank Jack Function Check Pressure Check Torque Review Operating and Safety Instructions Bolt Torque Specifications

Checking Bolt Torque Imperial Bolt Torque Specifi cations The tables shown give correct torque Torque Value values for various bolts and capscrews. Bolt SAE Gr. 2 SAE Gr. 5 SAE Gr. 8 Tighten all bolts to the torque values Diameter lbf•ft N•m lbf•ft N•m lbf•ft N•m specified in the table, unless indicated 1/4" 6 8 9 12 12 17 otherwise. Check tightness of bolts periodically. 5/16" 10 13 19 25 27 36 3/8" 20 27 33 45 45 63 IMPORTANT! If replacing hardware, 7/16" 30 41 53 72 75 100 use fasteners of the same grade. 1/2" 45 61 80 110 115 155 9/16" 60 95 115 155 165 220 5/8" 95 128 160 215 220 305 IMPORTANT! Torque figures indicated in the table are for non-greased or 3/4" 165 225 290 390 400 540 non-oiled threads. Do not grease or oil 7/8" 170 230 420 570 650 880 threads unless indicated otherwise. 1" 225 345 630 850 970 1320 When using a thread locker, increase torque values by 5%.

NOTE: Bolt grades are identified by their head markings. Metric Bolt Torque Specifi cations

Torque Value Bolt Gr. 8.8 Gr. 10.9 Diameter lbf•ft N•m lbf•ft N•m M3 0.4 0.5 1.3 1.8 M4 2.2 3 3.3 4.5 M6 7 10 11 15 M8 18 25 26 35 M10 37 50 52 70 M12 66 90 92 125 M16 166 225 229 310 M20 321 435 450 610 M30 1,103 1 495 1,550 2 100 M36 1,917 2 600 2,700 3 675 Wheel Lug Torque Wheel Lug Nut Torque Wheel Lug Torque Wheel Units 1st Stage 2nd Stage 3rd Stage It is extremely important safety procedure to Size apply and maintain proper wheel mounting 8" lbf•ft 12–20 30–35 45–55 torque on your trailer . Torque wrenches are N•m 16–26 39–45.5 58.5–71.5 the best method to assure the proper amount of 12" lbf•ft 20–25 35–40 50–60 torque is being applied to a . N•m 26–32.5 45.5–52 65–78 lbf•ft 20–25 35–40 50–60 Wheel lugs should be torqued before first road 13" N•m 26–32.5 45.5–52 65–78 use and after each wheel removal. Check and lbf•ft 20–25 50–60 90–120 re torque after the first 10 miles (16 km), 25 14" N•m 26–32.5 65–78 117–156 miles (40 km), and again at 50 miles (80 km). lbf•ft 20–25 50–60 90–120 Check periodically thereafter. 15" N•m 26–32.5 65–78 117–156 lbf•ft 20–25 50–60 90–120 16" N•m 26–32.5 65–78 117–156 WARNING! Wheel lug nuts must be installed and Wheel Lug Torque Pattern kept at the proper torque value to prevent loose , broken studs, or possible separation of wheels from axle.

• Start all lug nuts onto the threads by hand.

• Tighten lug nuts in stages, following the 4-Bolt 5-Bolt 6-Bolt 8-Bolt pattern shown in the Wheel Lug Nut Torque table. Hydraulic Fitting Torque

Tightening Flare Type Tube Fittings Hydraulic Fitting Torque 1. Check flare and flare seat for defects that might cause leakage. Hex Tube Size Flats From 2. Align tube with fitting before tightening. Size Across Torque value Finger Tight OD Flats 3. Hand-tighten swivel nut until snug. Inches Inches lbf•ft N•m Flats Turns 4. To prevent twisting the tube, use two wrenches. Place one wrench on the 3/16 7/16 6 8 2 1/6 connector body and tighten the swivel nut 1/4 9/16 11–12 15–17 2 1/6 with the second. Torque to values shown. 5/16 5/8 14–16 19–22 2 1/6 If a is not available, use 3/8 11/16 20–22 27–30 1-1/4 1/6 the FFFT (Flats From Finger Tight) 1/2 7/8 44–48 59–65 1 1/6 method. 5/8 1 50–58 68–79 1 1/6 3/4 1-1/4 79–88 107–119 1 1/8 1 1-5/8 117–125 158–170 1 1/8

Values shown are for non-lubricated connections.