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Technology of Modern Rice Milling and Basmati Rice

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Technology of Modern Rice Milling and Basmati Rice TECHNOLOGY OF MODERN RICE MILLING AND BASMATI RICE PROCESSING OF RICE • Introduction • Quality of Rice RICE MILLING • Intake Paddy its Handling • Cleaning • Drying • Cracking of Paddy during drying and how to prevent it • Methods of Drying • Fuel for drying • Storage • Conditions for safe storage • Storage factilities • Milling of Rice • Types of Rice Mill • Huller mill • Battery of hullers • Sheller cum huller mill • Sheller cum cone polisher mill • Modern rice mill • Modern rice milling process: Operations and Equipments • Cleaning • Dehusking (shelling) • Husk separation • Paddy separation • Shelling of return paddy • Polishing • Grading • Weighing and bagging • Small Capacity Rice Mills • Engelberg huller • Mini rice mill • Centrifugal shelter • Factors That Affect Rice Outtum During Milling • Amount of husk in paddy • Degree of milling • Breakage of rice • By Products of Rice Milling • Husk • Bran • Broken rice • Quality Control Laboratory • Quality Control Laboratory • Sample preparation • Removal of dockage • Moisture content • Testing • Laboratory equipments MODERN CONVENTIONAL MILLING • Abrasive Milling of Rice Lye peeling • Tubo milling • Extractive Milling • Rice Flour • Further processing of Rice • Boiling and Steaming • Parboiling • Quick cooking Rice • Shelf stable Cooked Rice • Rice Milk • Enrichment • Vitamins and Minerals • Amino Acids • Uses for By Products PROPERTIES OF PARBOILED RICE • Utilities • Steam • Water • Electricity • Cost • Cleaning System • Parboiling system (CFTRI process) • Boiler with husk fired cyclone furnace • Dry heat parboiling system (500-750 kg/hour) HULLER USE FOR MILLING PARBOILED RICE IS THE CHIEF OBSTACLE • Use of Modified Huller TECHNOLOGY OF BASMATI RICE PROCESSING • Processing • Phase I-Paddy Storage • Pre Cleaning • Drying • Second Pre-Cleaning • Phase-II-Producing Brown Basmati Rice • De Husking • Paddy Separation • Warehousing • Phase III-Convering Brown Basmati to White and Parboiled Basmati • Rice Polishing • Phase IV-Giving Silky Touch • Water Polishing • Phase V-Grading Basmati Kernels Thickness/Length Grading • Phase VI-Adding Maximum Value to Basmati Colour Sorting and Grading • Final Inspection • Packing • Electronic Weightment and Bagging MARKETING OF BASMATI RICE • Marketing • Basmati Rice Marketing Case of Panipat Mandi • Players in the Market • The Sellers • The Buyers • The Auctioneer • The Auction Process • Movement from Processor to Importer • Packing • Branding • Basmati Rice Export Zones • Management Ease Rendered by AEZ • Quality Ethics • Precise Specifications • Seed Purity • Markets SPECIALITY RICE • Different Types of Speciality Rice based on its Physical Properties • Different types of Speciality Rice Based on Origin • 1. Basmati Rice • 2. Jasmine Rice • (Thai Fragrant Rice) • 3. American Aromatics • 4. Japonica Rice • 5. Risotto Rice (Aborio, Camaroli, Vialone Nano) • 6. Bahia Rice • 7. Japanese Glutinous Rice • 8. Chinese Glutinous Rice • 9. Thai Glutinous Rice • 10. Pudding Rice or Short Grain Rice • 11. Wild Rice • 12. Wehani Rice • 13. Pecan Rice (Popcom Rice) • 14. Texmati and Kashmati • 15. Calmati-201 • Identifying Pakistani basmati Varieties • Brown Basmati • Silky Polished Parboiled Basmati • Silky Polished white Basmati • Double Polished Basmati TRIPS AND WTO • Introduction • The Loophole • The Case • International Support • Crisis Management • The Unifinished Battle • The Flase Victory • The Right Path • Concluding Remarks DETAILS OF TECHNOLOGY AND TECHNOLOGY PROVIDERS • Buhler: The modern face of Basmati Rice Milling Buhler-Your technology partner • In the field of rice processing Buhler stands for • Colour Sorting • Automation an additional advantage • Schule Muhlenbau • Vimbtis A/s Paddy And Rice Processing at its efficient best • A) Intake Systems with Complete Dust Control and Collection • B) Paddy Pre-Cleaning and Fine Cleaning • C) Paddy Grading • D) Paddy Drying Systems • E) Complete Paddy and Rice Handling Equipment • F) Rice Cleaning • G) Thickness and Length • Grading of Rice • H) Aspiration Systems for the complete plant • I) Control Panels for the whole mill DIRECTORY OF BASMATI RICE EXPORTERS/IMPORTERS IMPORTANT DETAILS • 1. Criteria for Grant of Certification Mark to Exporter of Basmati Rice from India • Certification of Basmati Rice • A. Consignment wise Inspection for Basmati Rice • 1. General • 2. Notice of Inspection • 3. Place for inspection • 4. Basis of Inspection • 5. Procedure of Inspection • 6. Testing of samples in the Laboratory • 7. Certificate of Inspection • 8. Fumigation • 9. Inspection Fee • 10. Appeal • B. In-Process Quality Control Scheme for Basmati Rice • General • 1. Definitions • 2. Norms for Approval • 3. Procedure for Approval • 4. Responsibilities of Processing Units • 5. Surveillance of Approved Units • 6. Guidelines for dealing with unsatisfactory reports of visits and/or test reports. • 7. Renewal of Approval • 8. Withdrawal of Approval • 9. Certification • 10. Fumigation • 11. Inspection Fee • 12. Complaint • 13. Issue of Certificate of Authenticity for European Union • 14. Appeal • Application for inspection • Certificate of Inspection/In Process Quality Control • Rejection Letter Format • Procedure for Fumigation of Basmati Rice • Certificate of Fumigation • Application for Approval Form • Certificate of Authenticity Basmati Rice • Grade Designation and Quality Specification for various froms of Basmati Rice Exported from India as per New Delhi Order dt. 14th September, 1990 • Grade designation and definition of quality of Basmati Rice Raw milled (for export) • Grade designation and definition of quality of Basmati Parboiled Rice (for export only) • Grade designation and definitions of quality of Basmati unpolished/dehusked/brown basmati rice (for Export only) PLANT ECONOMICS OF RICE PUFF PLANT ECONOMICS OF RICE BRAN OIL PLANT ECONOMICS RICE POLISHING AND PACKING PLANT ECONOMICS OF MODERN RICE MILL PLANT ECONOMICS OF MODERN RICE MILL PLANT ECONOMICS OF MODERN RICE MILL PLANT ECONOMICS OF BASMATI RICE TRADING PLANT ECONOMICS OF RICE SORTING/GRADING PLANT SUPPLIERS OF PLANT AND MACHINERIES SUPPLIERS OF PACKAGING MATERIALS Engineers India Research Institute (EIRI) is a renowned name in the industrial world for offering technical and financial consultancy services. EIRI services are: • Detailed Feasibility Reports • New Project Identification • Project Feasibility and Market Study • Identification of Lucrative Industrial Project Opportunities • Preparation of Project Profiles / Pre-Investment and Detailed Feasibility Studies, • Market Surveys / Studies, Market Survey Cum Detailed Techno-Economic Feasibility Reports • Project Reports in CD Roms • Identification of Plant /Process/Machinery and Equipment, Industrial General Guidance for setting up new industrial projects. Our most up-to-date and Technologically Advanced Industrial Project Reports, categorized with respect to Financial Outlays and Sector – wise Classification are immensely useful for : • Existing Small or Medium Scale Industrialists facing competition from large houses • Young Entrepreneurs dreaming to start their own industrial enterprise • Young Graduates and Professionals wishing to begin their career • Industrialists interested in Debottlenecking their capacities & New Product – Lines • Large Industrial Houses pursuing Expansion, Growth and Diversification Plans .
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