High-Entropy Alloy: Challenges and Prospects
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Superalloy Metallurgy a Gleeble Study Of
SUPERALLOY METALLURGY A GLEEBLE STUDY OF ENVIRONMENTAL FRACTURE IN INCONEL 601 A Thesis presented to the Faculty of California Polytechnic State University, San Luis Obispo In Partial Fulfillment of the Requirements for the Degree Master of Science in Materials Engineering by Alan C Demmons June 2016 © 2016 Alan C Demmons ALL RIGHTS RESERVED ii COMMITTEE MEMBERSHIP TITLE: Superalloy Metallurgy A Gleeble Study Of Environmental Fracture In Inconel 601 AUTHOR: Alan C Demmons DATE SUBMITTED: June 2016 COMMITTEE CHAIR: Dan Walsh, Ph.D. Professor of Materials Engineering COMMITTEE MEMBER: Robert Crockett, Ph.D. Professor of Biomedical Engineering COMMITTEE MEMBER: Lanny Griffin, Ph.D. Professor of Biomedical Engineering iii ABSTRACT Superalloy Metallurgy a Gleeble Study of Environmental Fracture in Inconel 601 Alan Demmons At temperatures above 0.5 Tm and in aggressive atmospheres predicting alloy performance is particularly challenging. Nickel alloys used in regimes where microstructure and properties are altered dynamically present unique requirements. Exposure may alter properties with unexpected early failure. The Gleeble is a valuable tool for investigation and simulation of thermo-mechanical properties of an alloy in various regimes up to the threshold of melting. In this study, four regimes of temperature and strain rate were simulated in an argon atmosphere to both investigate and document normal and abnormal failure modes. Commercial Inconel 601 was tested in selected regimes and in two treatments (as received and strain aged). Next two exposed conditions (TEOS and Hydride) were tested. Slow strain-rate and high temperature produced brittle intergranular fracture. Exposure at elevated temperature to process gases reduced both strength and ductility in both TEOS and Hydride. -
TCS High Entropy Alloys Database (TCHEA) Examples Collection
TCS High Entropy Alloys Database (TCHEA) Examples Collection Document created 6/3/2021 ǀ 2 of 49 Contents TCS High Entropy Alloys Database (TCHEA) 1 About the Database Examples 3 About the TCHEA Examples 4 TCS High Entropy Alloys Database (TCHEA) Resources 5 TCHEA Calculation Examples 6 TCHEA Binary System Examples 7 TCHEA Ternary System Examples 10 Viscosity: Al-Cu, Al-Ni, and Cu-Ni-Al 15 TCHEA Validation Examples 18 FCC Medium (MEA) and High Entropy (HEA) Alloys 19 BCC Medium (MEA) and High Entropy (HEA) Alloys 22 HCP Medium (MEA) and High Entropy (HEA) Alloys 25 FCC+BCC High Entropy Alloys (HEAs) 27 Molar Volume and Density 31 Thermal Conductivity 34 Electrical Resistivity 36 Viscosity of Cu-Ni-Al-Co-Fe Alloy 38 Surface Tension of Cu-Fe-Ni 39 Yield Strength 40 Solidification Simulation (Equilibrium vs Scheil) 41 Diffusion Simulation (DICTRA) 47 Precipitation Simulation (TC-PRISMA) 48 www.thermocalc.com About the Database Examples ǀ 3 of 49 About the Database Examples There are examples available to demonstrate both the validity of the database itself as well as to demonstrate some of its calculation capabilities when combined with Thermo-Calc software and its Add-on Modules and features. For each database, the type and number of available examples varies. In some cases an example can belong to both a validation and calculation type. l Validation examples generally include experimental data in the plot or diagram to show how close to the predicted data sets the Thermo-Calc calculations are. It uses the most recent version of the software and relevant database(s) unless otherwise specified. -
A Perspective on the Design and Development of the Spacex Dragon Spacecraft Heatshield
A Perspective on the Design and Development of the SpaceX Dragon Spacecraft Heatshield by Daniel J. Rasky, PhD Senior Scientist, NASA Ames Research Center Director, Space Portal, NASA Research Park Moffett Field, CA 94035 (650) 604-1098 / [email protected] February 28, 2012 2 How Did SpaceX Do This? Recovered Dragon Spacecraft! After a “picture perfect” first flight, December 8, 2010 ! 3 Beginning Here? SpaceX Thermal Protection Systems Laboratory, Hawthorne, CA! “Empty Floor Space” December, 2007! 4 Some Necessary Background: Re-entry Physics • Entry Physics Elements – Ballistic Coefficient – Blunt vs sharp nose tip – Entry angle/heating profile – Precision landing reqr. – Ablation effects – Entry G’loads » Blunt vs Lifting shapes – Lifting Shapes » Volumetric Constraints » Structure » Roll Control » Landing Precision – Vehicle flight and turn-around requirements Re-entry requires specialized design and expertise for the Thermal Protection Systems (TPS), and is critical for a successful space vehicle 5 Reusable vs. Ablative Materials 6 Historical Perspective on TPS: The Beginnings • Discipline of TPS began during World War II (1940’s) – German scientists discovered V2 rocket was detonating early due to re-entry heating – Plywood heatshields improvised on the vehicle to EDL solve the heating problem • X-15 Era (1950’s, 60’s) – Vehicle Inconel and Titanium metallic structure protected from hypersonic heating AVCOAT » Spray-on silicone based ablator for acreage » Asbestos/silicone moldable TPS for leading edges – Spray-on silicone ablator -
Striking a Balance with High-Entropy Alloys New Metal Mixes Create More Efficient Catalysts and Better Jet Engines
Materials science index Striking a balance with high-entropy alloys New metal mixes create more efficient catalysts and better jet engines. By Neil Savage ircraft engines work better at higher TIGHT PAIRS be the most important factor, Ritchie says. And temperatures. As they get hotter, After the United States–China partnership, these are they don’t even have to contain exactly five they burn fuel more efficiently, the most prolific country collaborations in elements. The materials might be better called materials-science articles in the index (2015–20). The which means they can fly farther on US–China pairing outperforms this group, with a multicomponent alloys, or multi-principal- the same volume of propellant. But Bilateral Collaboration Score of 1,185.47 in 2020. element alloys, but the high-entropy name Athey can’t get too hot — above 1,150 °C, the China–Singapore China–Germany has stuck. nickel super alloy in their turbines starts to United States–South Korea China–Australia Perhaps 50 metals in the periodic table soften and bend, which could quickly lead United States–Germany could provide useful properties, leading to to engine failure. A solution to this problem 300 more than 2 million possible combinations might come from a burgeoning field of met- of 5 elements in equal shares, a vast number allurgy: high-entropy alloys. of potential new materials. But because an Unlike conventional alloys, which usually alloy can have more or fewer elements, and feature one main metal mixed with small quan- 200 the concentrations can vary, the number of tities of others, high-entropy alloys typically possibilities becomes practically infinite. -
Open Phd Thesis - Final Draft.Pdf
The Pennsylvania State University The Graduate School College of Earth and Mineral Sciences DEPOSITION, CHARACTERIZATION, AND THERMOMECHANICAL FATIGUE OF NICKEL ALUMINIDE AND RUTHENIUM ALUMINIDE THIN FILMS A Dissertation in Materials Science and Engineering by Jane A. Howell © 2010 Jane A. Howell Submitted in Partial Fulfillment of the Requirements for the Degree of Doctor of Philosophy December 2010 The dissertation of Jane A. Howell was reviewed and approved* by the following: Suzanne E. Mohney Professor of Materials Science and Engineering Dissertation Co-Advisor Co-Chair of Committee Christopher L. Muhlstein Associate Professor of Materials Science and Engineering Dissertation Co-Advisor Co-Chair of Committee Joseph R. Flemish Senior Scientist and Professor of Materials Science and Engineering Clifford J. Lissenden Professor of Engineering Science and Mechanics Joan M. Redwing Professor of Materials Science and Engineering Chair, Intercollege Graduate Degree Program in Materials Science and Engineering *Signatures are on file in the Graduate School ii ABSTRACT Intermetallic thin films have properties that make them attractive for applications such as metallizations, high temperature coatings, microelectromechanical systems, and diffusion barrier layers. In this study B2 aluminide films (NiAl and RuAl) have been deposited and characterized. Both intermetallics could be deposited at temperatures near room temperature using co- sputtering with an as-deposited resistivity of 45.5 ± 1.5 μΩcm for NiAl and 157 ± 4 μΩcm for RuAl. Ni/Al multilayers with a wavelength of 30 nm and below were fully reacted to form NiAl after annealing for 2 h at 400°C. These films had a resistivity of 15.5-26.7 μΩcm (wavelengths from 15.4-30 nm) after a 4 h anneal at 400°C, and the lower values of resistivity correspond to films with larger wavelengths. -
Structure and Properties of Cast Ti-Al-Si Alloys
materials Article Structure and Properties of Cast Ti-Al-Si Alloys Anna Knaislová 1 , Pavel Novák 1,* , Jiˇrí Linhart 1, Ivo Szurman 2, KateˇrinaSkotnicová 2 , Jan Juˇrica 2 and Tomáš Ceganˇ 2 1 Department of Metals and Corrosion Engineering, University of Chemistry and Technology, Prague, Technická 5, 166 28 Prague 6, Czech Republic; [email protected] (A.K.); [email protected] (J.L.) 2 Department of Non-Ferrous Metals, Refining and Recycling, Faculty of Materials Science and Technology, VSB—Technical University of Ostrava, 17. listopadu 15, 708 33 Ostrava-Poruba, Czech Republic; [email protected] (I.S.); [email protected] (K.S.); [email protected] (J.J.); [email protected] (T.C.)ˇ * Correspondence: [email protected] Abstract: Intermetallic compounds based on Ti-Al- (Si) are attractive materials with good thermal stability and low density. However, the production of these materials is quite complicated. Partially modified conventional methods of melting metallurgy are most often used due to availability, possible high productivity, and relatively low production costs. Therefore, some technologies for the production of intermetallics based on Ti-Al are currently available, but with certain disadvantages, which are caused by poor casting properties or extreme reactivity of the melt with crucibles. Some shortcomings can be eliminated by modifying the melting technology, which contributes to increasing the cost of the process. The work deals with the preparation of Ti-Al-Si intermetallic compounds with different contents of aluminum and silicon, which were produced by centrifugal casting in an induction vacuum furnace Linn Supercast-Titan. This process could contribute to the commercial use of these alloys in the future. -
Corrosion of Al(Co)Crfeni High-Entropy Alloys
ORIGINAL RESEARCH published: 22 October 2020 doi: 10.3389/fmats.2020.566336 Corrosion of Al(Co)CrFeNi High-Entropy Alloys Elzbieta˙ M. Godlewska 1*, Marzena Mitoraj-Królikowska 1, Jakub Czerski 1, Monika Jawanska ´ 1, Sergej Gein 2 and Ulrike Hecht 2 1AGH University of Science and Technology, Faculty of Materials Science and Ceramics, Kraków, Poland, 2Access V., Aachen, Germany High-entropy alloys, AlCrFe2Ni2Mox (x 0.00, 0.05, 0.10, and 0.15), AlCoCrFeNi, and two quinary alloys with compositions close to its face-centered cubic and body-centered cubic component phases, are tested for corrosion resistance in 3.5 wt% NaCl. The materials with different microstructure produced by arc melting or ingot metallurgy are evaluated by several electrochemical techniques: measurements of open circuit voltage, cyclic potentiodynamic polarization, and electrochemical impedance spectroscopy. Microstructure, surface topography, and composition are systematically characterized by scanning electron microscopy and energy-dispersive x-ray spectroscopy. The results indicate that minor additions of Mo positively affect corrosion resistance of the AlCrFe2Ni2 alloy by hampering pit formation. The face-centered cubic phase in the equimolar alloy, AlCoCrFeNi, is proved to exhibit more noble corrosion potential and pitting potential, lower Edited by: corrosion current density and corrosion rate than the body-centered cubic phase. Overall Antonio Caggiano, Darmstadt University of Technology, behavior of the investigated alloys is influenced by the manufacturing conditions, exact Germany chemical composition, distribution of phases, and occurrence of physical defects on the Reviewed by: surface. Wislei Riuper Osório, Campinas State University, Brazil Keywords: high-entropy alloys, microstructure, corrosion resistance, sodium chloride, electrochemical Solomon M. -
UFGS 40 05 13 Pipelines, Liquid Process Piping
************************************************************************** USACE / NAVFAC / AFCEC / NASA UFGS-40 05 13 (October 2007) Change 2 - 02/20 ------------------------------------ Preparing Activity: USACE Superseding UFGS-40 05 13 (April 2006) UNIFIED FACILITIES GUIDE SPECIFICATIONS References are in agreement with UMRL dated July 2021 ************************************************************************** SECTION TABLE OF CONTENTS DIVISION 40 - PROCESS INTERCONNECTIONS SECTION 40 05 13 PIPELINES, LIQUID PROCESS PIPING 10/07, CHG 2: 02/20 PART 1 GENERAL 1.1 UNIT PRICES 1.1.1 Measurement 1.1.2 Payment 1.1.2.1 Connections to Existing Piping 1.1.2.2 Connections to Existing Equipment 1.2 REFERENCES 1.3 SUBMITTALS 1.4 QUALIFICATIONS 1.4.1 Experience 1.4.2 Double Containment Piping System Manufacturer 1.4.3 Welders 1.5 DELIVERY, STORAGE, AND HANDLING 1.6 PROJECT/SITE CONDITIONS 1.6.1 Environmental Requirements 1.6.2 Existing Conditions 1.7 SEQUENCING AND SCHEDULING 1.8 MAINTENANCE 1.8.1 Service 1.8.2 Extra Materials PART 2 PRODUCTS 2.1 SYSTEM REQUIREMENTS 2.1.1 Design Requirements 2.1.2 Performance Requirements 2.1.2.1 Buried Piping Systems 2.1.2.2 Above Grade Piping Systems 2.2 MATERIALS AND EQUIPMENT 2.2.1 Standard Products 2.2.2 Identification and Tagging 2.3 DUCTILE IRON PIPING SYSTEM 2.3.1 Ductile Iron Pipe SECTION 40 05 13 Page 1 2.3.2 Ductile Iron Joints 2.3.2.1 Mechanical Joints 2.3.2.2 Push-on Joints 2.3.2.3 Restrained Joints 2.3.2.4 Flanged Joints 2.3.3 Ductile Iron Fittings 2.3.4 Corrosion Control 2.4 CARBON STEEL PIPING -
Prediction of Strength and Ductility in Partially Recrystallized Cocrfeniti0.2 High-Entropy Alloy
entropy Article Prediction of Strength and Ductility in Partially Recrystallized CoCrFeNiTi0.2 High-Entropy Alloy Hanwen Zhang 1, Peizhi Liu 2, Jinxiong Hou 1, Junwei Qiao 1,2,* and Yucheng Wu 2,* 1 College of Materials Science and Engineering, Taiyuan University of Technology, Taiyuan 030024, China; [email protected] (H.Z.); [email protected] (J.H.) 2 Key Laboratory of Interface Science and Engineering in Advanced Materials, Ministry of Education, Taiyuan University of Technology, Taiyuan 030024, China; [email protected] * Correspondence: [email protected] (J.Q.); [email protected] (Y.W.) Received: 24 February 2019; Accepted: 28 March 2019; Published: 11 April 2019 Abstract: The mechanical behavior of a partially recrystallized fcc-CoCrFeNiTi0.2 high entropy alloys (HEA) is investigated. Temporal evolutions of the morphology, size, and volume fraction of ◦ the nanoscaled L12-(Ni,Co)3Ti precipitates at 800 C with various aging time were quantitatively evaluated. The ultimate tensile strength can be greatly improved to ~1200 MPa, accompanied with a tensile elongation of ~20% after precipitation. The temporal exponents for the average size and number density of precipitates reasonably conform the predictions by the PV model. A composite model was proposed to describe the plastic strain of the current HEA. As a consequence, the tensile strength and tensile elongation are well predicted, which is in accord with the experimental results. The present experiment provides a theoretical reference for the strengthening of partially recrystallized single-phase HEAs in the future. Keywords: high entropy alloys; precipitation kinetics; strengthening mechanisms; elongation prediction 1. Introduction High entropy alloys (HEAs), a new class of structural materials, have attracted a great deal of attention in recent years on account of their special intrinsic characteristics [1–9], such as high configuration entropy [10], sluggish atomic diffusion [11], and large lattice distortion [12]. -
Effect of Si on Fe-Rich Intermetallic Formation and Mechanical Properties of Heat- Treated Al-Cu-Mn-Fe Alloys Yuliang Zhao1, 2
Effect of Si on Fe-rich intermetallic formation and mechanical properties of heat- treated Al-Cu-Mn-Fe alloys Yuliang Zhao1, 2, Weiwen Zhang1*, Chao Yang1, Datong Zhang1, Zhi Wang1 1National Engineering Research Center of Near-net-shape Forming for Metallic Materials, South China University of Technology, Guangzhou, 510641, China 2School of Engineering & Computer Science, University of Hull, East Yorkshire, HU6 7RX, UK *Corresponding author. Tel: +86-20-87112022, Fax: +86-20-87112111. E-mail: [email protected] Abstract: The effect of Si on Fe-rich intermetallics formation and mechanical properties of heat-treated squeeze cast Al-5.0Cu-0.6Mn-0.7Fe alloy was investigated. Our results show that increasing Si content promotes the formation of Al15(FeMn)3(SiCu)2 (α-Fe), and varying the morphology of T (Al20Cu3Mn2) where the size decreases and the amount increases. The major reason is that Si promotes heterogeneous nucleation of the intermetallics leading to finer precipitates. Si addition significantly enhances ultimate tensile strength and yield strength of the alloys. The strengthening effect is mainly owing to the dispersoid strengthening by increasing volume fraction of T phase and less harmful α-Fe with a compact structure, which make the cracks more difficult to initiate and propagation during tensile test. The squeeze cast Al-5.0Cu-0.6Mn-0.7Fe alloy with 1.1% Si shows significantly improved mechanical properties than the alloy without Si addition, which has tensile strength of 386 MPa, yield strength of 280 MPa and elongation of 8.6%. Key Words: Al; casting; microstructure 1 I. Introduction Al-Cu alloys have been widely used in automobile manufacturing, space technology and aerospace industry owing to their high specific strength, good heat resistance and excellent fatigue properties [1-3]. -
Metal-Metal Bonding in Engel-Brewer Intermetallics: "Anomalous" Charge Transfer in Zrpt
J. Am. Chem. SOC.1993, 115, 2357-2362 2357 Metal-Metal Bonding in Engel-Brewer Intermetallics: "Anomalous" Charge Transfer in ZrPt, Hua Wang and Emily A. Carter* Contribution from the Department of Chemistry and Biochemistry, University of California, Los Angeles, California 90024- 1569. Received July 9, 1992 Abstract: Ab initio generalized valence bond, configuration interaction, and multiconfiguration self-consistent field calculations have been performed to examine the properties of the early-late transition metal bimetallic cluster ZrPt,, as a representative model of Engel-Brewer compounds. Such intermetallic compounds are known to be extremely thermally stable in the bulk form. We find the atomization energy of the ZrPt, cluster at its bulk geometry to be at least 101.1 kcal/mol, which supports the Engel-Brewer suggestion that an alloy of Zr and Pt should be particularly stable. However, we find that the charge transfer occurs in the opposite direction from that assumed by the Engel-Brewer theory; namely, the Zr atom is predicted to donate approximately one electron to the three Pt atoms. The high thermal stability of these compounds is attributed to a combination of localized, highly polar, sd-sd bonds between Zr and Pt that enhance the normal metallic (spp) bonding present in homometallic Pt clusters. In order to better understand intermetallic metal-metal bonding and charge transfer, calculations for low-lying states of ZrPt dimer have also been carried out. Bond energies, vibrational frequencies, equilibrium geometries, and charge distributions are predicted. I. Introduction point and large negative free energies of formation certainly Materials that exhibit high thermal stability and resistance to confirm the stability of these alloys. -
Hierarchical Microstructure Strengthening in a Single Crystal
www.nature.com/scientificreports OPEN Hierarchical microstructure strengthening in a single crystal high entropy superalloy Yung‑Ta Chen1,2, Yao‑Jen Chang1,3, Hideyuki Murakami2,4, Taisuke Sasaki5, Kazuhiro Hono5, Chen‑Wei Li6, Koji Kakehi6, Jien‑Wei Yeh1,3 & An‑Chou Yeh1,3* A hierarchical microstructure strengthened high entropy superalloy (HESA) with superior cost specifc yield strength from room temperature up to 1,023 K is presented. By phase transformation pathway through metastability, HESA possesses a hierarchical microstructure containing a dispersion of nano size disordered FCC particles inside ordered L12 precipitates that are within the FCC matrix. The average tensile yield strength of HESA from room temperature to 1,023 K could be 120 MPa higher than that of advanced single crystal superalloy, while HESA could still exhibit an elongation greater than 20%. Furthermore, the cost specifc yield strength of HESA can be 8 times that of some superalloys. A template for lighter, stronger, cheaper, and more ductile high temperature alloy is proposed. Te development of high-entropy alloys (HEAs) has broken through the frame of conventional alloys by explor- ing the vast composition space of multi-principle elements 1–6, and their extraordinary mechanical properties have been a subject of interest, for examples, single-phase CoCrFeMnNi HEA showed high tensile strength of 1,280 MPa with elongation up to 71% at cryogenic temperature 7; the compressive strength could reach 2,240 MPa 8 9 at 298 K for Al0.5CoCrFe0.5NiTi0.5 HEA and 1,520 MPa at 873 K for Al0.5CrNbTi2V0.5 HEA due to the presence of intermetallic phases, such as σ8, B28 and Laves9.