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Jenbacher Overhaul Solutions from the Experts Who Built Your Engine

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Jenbacher Overhaul Solutions from the Experts Who Built Your Engine I JB-2 19 023-EN INNIO* is a leading solutions provider of gas engines, power equipment, a digital platform and related services for power generation and gas compression at or near the point of use. With our Jenbacher* and Waukesha* product brands, INNIO pushes beyond the possible and looks boldly toward tomorrow. Our diverse portfolio of reliable, economical and sustainable industrial gas engines generates 200 kW to 10 MW of power for numerous industries globally. We can provide life cycle support to the more than 48,000 delivered gas engines worldwide. And, backed by our service network in more than 100 countries, INNIO connects with you locally for rapid response to your service needs. Headquartered in Jenbach, Austria, the business also has primary operations in Welland, Ontario, Canada, and Waukesha, Wisconsin, US. For more information, visit the company’s website at www.innio.com or contact your local representative: Austria Kenya Russia Achenseestraße 1-3 The Courtyard Presnenskaya Naberezhnaya 10A 6200 Jenbach, Austria General Mathenge Drive 1233112 Moscow, Russia T +43 5244 600 Westlands T +7 495 933 0187 Nairobi, Kenya Canada Singapore P.O Box 41608-00100 200 Buchner Road Level 9, The Metropolis Tower 2 T +254 421 5000 Welland, Ontario, Canada L3B 5N4 11 North Buona Vista Drive T +1 289 932 3537 Lebanon Singapore 138589 Central Building, 1st fl oor T +65 326 2014 China Section 12, lot 2381 No. 1 Hua Tuo Rd. Spain Dimitri Hayek Street Zhangjiang Hi-Tech Park Josefa Valcarcel 26 Sin El Fil - Horsh Tabet Shanghai 201203, China Edifi cio Merrimack III Lebanon T +86 21 38771888 28027 Madrid, Spain T +961 1 501202 T +34 91 587 05 00 Denmark Mexico Samsøvej 31 USA Antonio Dovali Jaime 70 8382 Hinnerup, Denmark Westway Plaza, Piso 4, Torre B T +45 86966 788 11330 Clay Road Ciudad de Mexico Houston, TX 77041, USA Germany CP 01210, Mexico T +1 713 408 6930 Carl-Benz-Str. 25 Netherlands 67227 Frankenthal, Germany 1101 West St. Paul Avenue Kelvinring 58 T +49 6233 5110 150 Waukesha, WI 53188-4999, USA 2952 BG Alblasserdam, Netherlands T +1 262 547 3311 Italy T +31 88 0019700 Via Staffali 1 37062 Dossobuono (VR), Italy T +39 045 6760211 Learn more about Overhauls with INNIO’s Learning Experience App 2 3 4 1 2 3 4 Download the INNIO* Learning Select Start the Augmented See how ”New Life“ works Experiences App from ”Give your engine a New Life“ Reality version training.jenbacher.com/app or directly from your app store Jenbacher overhaul solutions from Available for free in your App Store: the experts who built your engine *Indicates a trademark LEAVE IT TO THE EXPERTS © Copyright 2019 INNIO. Information provided is subject to change without notice. WHO BUILT YOUR ENGINE! CHOOSE FROM 3 DIFFERENT OVERHAUL OPTIONS FOR GIVE YOUR ENGINE JENBACHER TYPE 2, 3, 4 AND 6 GAS ENGINES A NEW LIFE + Upgrade RELY ON THE MANY YEARS OF EXPERIENCE + Alternator FROM THE ORIGINAL MANUFACTURER + Upgrade + Other Components Scope + Other Components + Upgrade INNIO*’s engine overhauls are executed by the experts MORE THAN JUST AN OVERHAUL who built your engine. At our Jenbacher* Overhaul Core engine Core engine Core engine Technology Center, extensive reciprocating gas engine Delivering quality and OEM capability expertise, fl eet operability knowledge, and advanced ma- Overhauls and testing that meet INNIO’s Scope of supply nufacturing come together to give your engine a new life. factory quality standards and specifi cations COMPLETE SCOPE EXTENDED SCOPE BASIC SCOPE Optional engine Genset Longblock Shortblock Strict quality control and comprehensive testing at our Exclusive use of Jenbacher OEM spare parts upgrades in-house test bench facilities promote exceptional engine One-year full factory warranty Exchange Engine reliability and performance, even as we also work to save Documentation updates for software, wiring valuable resources. diagram, spare parts list, and maintenance book Reducing the environmental footprint ALWAYS THE LATEST A EXCHANGE BEFORE RETURN B INNIO’s Jenbacher Overhaul Resources saved as you give your engine a new life TECHNOLOGY WITH FOR THE FASTEST ROUTE TO Technology Center at a glance: 1, 2 Reuse of material through refurbishing parts OEM UPGRADES A NEW LIFE Metal recycling (e.g. reuse of old metal for new Overhaul execution since 1995 parts) As a leading supplier of gas engine technology, we are Our exchange program for your Jenbacher engine constantly improving our products—so we can always provides preassembled and overhauled engines for quick 5 GW of overhauled engine Keeping costs and scope in check offer you the latest technology. And as an OEM, we match on-site replacement. The exchange engine can actually experience S Contractually fi xed overhaul costs with a components, parameters and component tolerances to be delivered ahead of schedule to keep your downtime transparent core engine return policy each other for high effi ciency, reliability and availability. as short as possible. It’s the fastest way to achieve a full 1.2+ million hours of skilled Predefi ned scope of supply new life for your Jenbacher engine. Full control of your maintenance investment Combine your Jenbacher unit’s overhaul with one or workers’ experience more of our technology upgrades to achieve even Offering optional OEM upgrades greater engine performance and reliability. You can 10,000+ square-meter dedicated Increased performance through application of choose from a comprehensive portfolio of conversions, manufacturing space the latest technology modifi cations and upgrades directly from your engine Extended warranty by up to four years for manufacturer. >80% overhauls delivered overhauled engines with technology upgrades Insurance coverage due to use of Jenbacher OEM parts Reducing downtime “Fastest route for a new life” option Upfront delivery of a preassembled exchange engine1 Cost savings with reduced plant downtime Faster delivery than a new engine 1 Except genset solution 1 Except genset solution 2 On the second to last page, see the details for returning a replaced core COMPLETE SCOPE Genset Genset THE COMPLETE SCOPE THE EXTENDED SCOPE COMPLETE SCOPE EXTENDED SCOPE Longblock GENSET LONGBLOCK Longblock INNIO’s complete full unit major overhaul solution for your Jenbacher gas engine allows you to plug and play your Tailored to meet your specifi c needs, INNIO’s extended longblock major overhaul solution for your Jenbacher EXTENDED SCOPE entire genset with a fully tested, highly functional unit that can be set up quickly at your site. gas engine offers a comprehensive engine test-run at our Jenbacher test bench facilities. BASIC SCOPE Shortblock Shortblock BASIC SCOPE CORE ENGINE: LATEST TECHNOLOGY CORE ENGINE: LATEST TECHNOLOGY Crankcase and crankshaft UPGRADES (OPTIONAL) Crankcase and crankshaft UPGRADES (OPTIONAL) Overhauled and re-machined to new parts Overhauled and re-machined to new parts specifi cations (standard-dimension parts on request) specifi cations (standard-dimension parts on request) Cylinder heads INCLUDED SERVICES: Cylinder heads INCLUDED SERVICES: Remanufactured reUp heads Updated spare parts catalog and wiring diagram Remanufactured reUp heads Updated spare parts catalog and wiring diagram Connecting rods Full unit performance test run with protocol Connecting rods Full engine test run with protocol (e.g., efficiency, power) New conrods for Type 6 engines only (e.g., effi ciency, power) New conrods for Type 6 engines only Updated software Remanufactured reUp conrods for other engine types Updated software Remanufactured reUp conrods for other engine types Painting and preservation (no oversize) Painting and preservation (no oversize) Type plate with oversize/undersize dimension Main/conrod bearings, cylinder liners, piston, Type plate with oversize/undersize dimension Main/conrod bearings, cylinder liners, piston, information camshaft, vibration damper, etc. information camshaft, vibration damper, etc. Packing with transport frame mounting, installed lifting All new OEM parts All new OEM parts lugs, and shrink foil (if required) OTHER COMPONENTS: OTHER COMPONENTS: Turbocharger Turbocharger Intercooler Intercooler Exhaust gas manifold Exhaust gas manifold Ignition system Ignition system Starter Starter Overhauled alternator (optional) Overhauled heat exchanger New or overhauled interface panel Air fi lter and blowby system Overhaul option is available for Jenbacher Type 2, 3, 4 and 6 gas engines. Overhaul option is available for Jenbacher Type 2, 3, 4 and 6 gas engines. Ask for a detailed scope for your specifi c engine. Ask for a detailed scope for your specifi c engine. COMPLETE SCOPE Genset THE BASIC SCOPE NEED A CUSTOMIZED EXTENDED SCOPE Longblock SHORTBLOCK SOLUTION? A cost-effective core engine replacement, INNIO’s basic shortblock major overhaul solution for your Jenbacher FACING AN UNPLANNED EVENT? gas engine offers the advantage of fast completion using previously remanufactured parts that are added on site. Additionally, technical upgrades can be implemented as needed. INNIO — THE EXPERT WHO BUILT YOUR ENGINE — IS HERE FOR YOU… BASIC SCOPE Shortblock …supporting your need to quickly bring your site back to full operation with customer-specifi c repair solutions or a spare engine. A B ON-SITE REPAIRS IN-HOUSE REPAIRS New core engine with reuse of original engine parts Disassembling at INNIO’s Jenbacher Overhaul Fastest route for core engine repair, with the selected Technology Center engine version available in stock and ready to ship the Cost visibility and individual offering after
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