Natural Gas, CHP, Operate Services Engineering Oilfield Power, Services Diesel and Special Gas Applications # Poweringeveryone
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Fuel Flexibility Solutions in Distributed Power PANAMCHAM, Panama GE Distributed Power September, 2016 GE Proprietary Information—Class III (Confidential) Export Controlled—U.S. Government approval is required prior to export from the U.S., re-export from a third country, Imagination at work or release to a foreign national wherever located. GE’s Mission: To invent the next industrial era, And build, move, power and cure the world Imagining the things others don’t / Building the things others can’t / Delivering outcomes that make the world work better ENERGY OIL & POWER HEALTHCARE AVIATION TRANSPORTATION CAPITAL APPLIANCES & MANAGEMENT GAS 18% $27.6B 12% $18.3B 16% $24B 4% $5.7B 28% $42.7B LIGHTING 5% $7.3B 12% $18.7B 6% $8.4B ~$149B Revenue in 2014 $17B Operating Earnings 2 © 2016 General Electric Company - All rights reserved Steve Bolze, CEO The new GE Power Schenectady, NY ~$30B ‘14 revenue ~65,000 employees >120 countries Gas power systems Power services Steam power systems Schenectady, NY, USA Baden, Switzerland Baden, Switzerland High efficiency, scale power Optimizing plant performance Advanced steam power expertise • Power Plants (combined • Installation planning/execution • Complete portfolio, turnkey power plants and simple cycle) • Maintenance, repairs • Widest range of • Gas turbines and outage solutions generators and Steam Turbines • Steam turbines • Multi-year service agreements • Air Quality Control • Generators and • Hardware/software Systems (AQCS) controls blended upgrades including CCS • Heat recovery • Data-driven software • Turbine Island steam generators solutions solutions for Nuclear Distributed power Water/process tech GE Hitachi nuclear Jenbach, Austria Trevose, PA, USA Wilmington, NC, USA Power near and at the point of use Energy efficient water solutions Advanced reactor technologies • Reciprocating engines (0.2 to 10MW) • Chemical and • ESBWR, ABWR, PRISM monitoring solutions • Jenbacher, Waukesha & Diesel engines, • Outage and asset power equipment and services • Engineered systems optimization • High efficiency • Mobile water services and fuel flexibility: • Build-own- • Fuels and Natural gas, CHP, operate services engineering oilfield power, services diesel and special gas applications # PoweringEveryone © 2016 General Electric Company – All rights reserved 3 © 2016 General Electric Company - All rights reserved Distributed Power Overview GE’s Distributed Power business is a leading provider of engines, power equipment and services, focused on power generation and gas compression at or near the point of use. Distributed Power’s product portfolio includes highly efficient industrial reciprocating engines generating up to 10 MW of power each for numerous industries globally. Service offerings GE’s global service network provides life cycle support for more than 36,000 reciprocating engines worldwide – anywhere and anytime, backed by our authorized service providers in more than 170 countries. © 2016 General Electric Company – All rights reserved 4 © 2016 General Electric Company - All rights reserved Greenhouse GE’s Distributed Power provides customers of all types the ability to generate IPP & reliable, sustainable Utilities Oil & Gas power whenever and wherever it is needed. Grid Steel firming Agriculture & Waste-to-Power Food Processing Commercial & Industrial Buildings Mining © 2016 General Electric Company - All rights reserved Distributed Power Products Power generation • Electrical output: 220 – 10,380 kWe, el. efficiency up to 49.9%, overall efficiency up to >90% • 20,000+ engines installed, 25,000 MW power globally • Natural gas, CHP, excellence in special gas applications (biogas, LFG, CMG, BFG), oilfield power Gas compression • Output: 335 bhp – 5,000 bhp (220 kWe – 3,605 kWe) • 16,000+ compression engines delivered, over 16 million bhp power globally (12,000 MW) • Wellhead, gathering, storage/transmission Diesel • Output: 2,550-2,780 kWe Headquarters in Jenbach, Austria 6 © 2016 General Electric Company - All rights reserved Covering a broad output range with Distributed Power (60 Hz/kWe)Hz/kWe) 0.1 – 1.5 MW 1.5 – 5 MW 5 – 10 MW POWER GENERATION TYPE 2 TYPE 3 Type 4 Type 6 Type 9 249 kW – 335 kW 633 kW – 1.059 MW 850 kW – 1.426 MW 1.795 MW – 4.498 MW 9.35 MW VGF* VHP* 275GL+* 265 kW – 830 kW 600 kW – 1.6 MW 2.415 MW – 3.215 MW MECHANICAL/O&G/MINING/MARINE VGF* VHP* 275GL+* 265 kW– 830 kW 600 kW – 1.6 MW 2.415 MW – 3.215 MW MOBILE/EMERGENCY POWER J320* generator set mobileFlex* J320/VHP* 1 MW Gas Engines 860 kW – 1MW * Trademark of General Electric Company. 7 © 2016 General Electric Company - All rights reserved Three main areas of use in power gen Renewables and Decentralized Power Oilfield Power waste-to-energy generation and (associated utilization cogeneration (natural gas) petroleum gas) • Reducing CO2 emissions • Reliable energy supply for • Reliability for rugged, remote • Alternatives to fossil fuels remote areas applications • Biogas, landfill gas, coal mine gas, • Supporting local power needs • Increased exploration, development special gases (steel gas, wood gas, • Avoiding transport in remote regions process gases) and distribution losses • Emission regulations driving • Jenbacher Types 2, 3, 4, 6 • Enhanced total efficiency increased use of natural gas versus diesel-powered gensets • Jenbacher Types 2, 3, 4, 6, 9 • Jenbacher Types 2, 3, 4, 6 • 616 stationary diesel engines • Waukesha Types VGF, VHP, 275GL+ 8 © 2016 General Electric Company - All rights reserved Fuel flexibility and tailor-made solutions Associated Special gases petroleum gas Coal District mine gas heating Island mode Landfill gas Cogeneration Biogas Trigeneration Greenhouse (Natural gas) applications © 2016 General Electric Company – All rights reserved 9 Natural Gas fueled CHP > 6,900 natural gas fueled units >10,900 MWel worldwide • Highly efficient generation of power, heat and cooling • Reduces primary energy use • Minimizes transmission losses • Enhanced total efficiency – greater than 95% • Reduces fossil fuel use and greenhouse gas emissions 10 Distributed Power - Jenbacher gas engines Applications Overview CHP Scheme The combined simultaneous production of electricity and heat from a single fuel source. In Engine case, CHP is the recovery of waste heat during power generation in order to make hot water or steam or cooling. The Term “Cogeneration” is used interchangeably with CHP. Heating Application CHP Application may Include: Electricity Steam Hot water Process Heating Cooling and Refrigeration Drying Mechanical Drives Cooling Application CHP is not a single technology 11 Distributed Power - Jenbacher gas engines Applications Overview NG CHP – Cost of Electricity Segments 1) District Heating Cost of kW (Utilities, Municipal Utilities) 9.00 8.00 Fuel 7.00 6.99 Service BoP 6.00 2) Industries 6.30 (Textile, Chemical, 5.00 5.68 Service Genset Investment BoP Food, Beverage,…) 4.00 € CentkWh / 3.00 Investment Genset 2.00 Thermal Savings 1.00 CoE 3) Commercial Buildings 0.00 (Hospitals, Airports, Shopping Malls, District Industrial CHP Comm Bldg Heating Universities, Hotels) Electrical Oph 6500 8000 8000 (oh/y): Thermal Oph 6500 6000 4000 (oh/y) Gas tariff: .025 €/kWh Gas cost/efficiency and heat utilization drive CoE 12 Distributed Power - Jenbacher gas engines Applications Overview Helping Coca Cola to reduce CO2-emissions Coca-Cola Hellenic Bottling plants throughout Europe use GE’s Jenbacher CHP engines, reducing operational costs and eliminating up to 40% of their annual emissions. For instance, in Coca Cola Hellenic’s Romania bottling facility two J620 engines are supplying a total of 6 MW. 13 © 2016 General Electric CompanyDistributed – All rights Power reserved - Jenbacher gas engines1 Applications Overview3 Biogas > 4,290 Jenbacher biogas engines >3,000 MW worldwide • Anaerobic digestion produces fuel gas • Renewable – from organic and animal waste • 7,000 cows can power 1 MW plant 14 GE Power & Water - Jenbacher gas engines 14.09.2016 Biogas Scheme GE scope ~35% of total biogas plant capex: Jenbacher engine, heat exchangers, generator 15 GE Power & Water - Jenbacher gas engines Source: GE Jenbacher/KWE 14.09.2016 Biogas yield of biomasses waste wheat waste bread grease trap contents corn-cob-mix corn silage grass silage food waste municipal biowaste minimum brewery variation beet grass cuttings potato peelings pig manure cattle manure 0 100 200 300 400 500 600 700 Standard m³ biogas / ton Gas mixture composition: Temperature 50 – 70% methane (CH4) - mesophile process: 35 - 40°C 30 – 50% carbon dioxide (CO2) - thermophile process: 50 - 55°C Dry matter concentration Retention time - dry fermentation: 20 - 30% - minimum 15 days - wet fermentation: 10 - 15% - range: 20 - 50 days • Absence of oxygen - common: 25 - 30 days • pH value from 6.5 to 7.5 16 GE Power & Water - Jenbacher gas engines 14.09.2016 Biogas yield of animal waste Energy potencial Advantages of anaerobic digestion For the Farmer 1 Live Stock Unit (LSU) = 500 kg live weight respectively • Improvement of manure properties: odor reduction, elimination of acid components, 1 LSU = 0.6 - 1.2 milking cow viscosity decrease, mineralization approx. 1.3 m³ Biogas/LSU, day of organic nitrogen, reduction of LHV = approx. 6.0 kWh/Nm³ pathogenic germs and weed seeds ~7,000 cows = 1 MWel • Additional income from heat and power production 1 LSU = 2 - 6 hogs approx. 1.5 m³ Biogas/LSU, day For the Environment LHV = approx. 6.0 kWh/Nm³ • Reduction of methane and ~70,000 hogs = 1 MWel ammonia emissions from manure • Reduction of nitrate wash-out