CARBON xxx (2013) xxx– xxx
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The influence of thermal annealing to remove polymeric residue on the electronic doping and morphological characteristics of graphene
Kitu Kumar, Youn-Su Kim, Eui-Hyeok Yang *
Department of Mechanical Engineering, Stevens Institute of Technology, 1 Castle Point on Hudson, Hoboken, NJ 07030, USA
ARTICLE INFO ABSTRACT
Article history: The impact of polymer removal by forming gas and vacuum annealing on the doping, Received 15 April 2013 strain, and morphology of chemical vapor deposited (CVD) and mechanically exfoliated Accepted 26 July 2013 (ME) graphene is investigated using Raman spectroscopy and atomic force microscopy Available online xxxx (AFM). The behavior of graphene exposed and unexposed to polymer is compared. It is found that the well-known doping effect after forming gas annealing is induced in CVD– ME graphene by polymeric residue/hydrogen-functionalization. Further, forming gas annealing of ME graphene is shown to induce strain via pinning of the graphene layer to the substrate. It is found that vacuum annealing removes most polymeric residue, with minor doping and strain effects. Finally, a study of AFM step height and roughness mea- surements provides a comprehensive understanding of those annealing-based processes which create morphological changes and directly influence doping and strain in the graph- ene layer, such as removal of polymer, removal of the interfacial graphene–substrate water layer, environmental doping effects and deformation of the graphene layer. 2013 Elsevier Ltd. All rights reserved.
1. Introduction to desired substrates such as SiO2, glass or other plastic films. A common method for graphene transfer involves spin-coat- Graphene, an atomic layer of carbon atoms in a hexagonal lat- ing a polymer, typically poly(methyl methacrylate) (PMMA), to tice, has generated enormous interest in the research com- support the graphene during etching of the catalyst metal and munity because of its potential for use in various transfer to substrate [8]. Once the graphene–PMMA stack is applications such as electrodes in photovoltaic cells [1], tran- transferred, the polymer is removed and further, if the graph- sistors [1–3] and as the chemically active material in superca- ene is to be patterned, PMMA may be re-introduced as a mask pacitors [4], and gas [5] and chemical sensors [6]. Graphene for electron beam lithography. In both cases, PMMA is dis- may be fabricated by mechanical exfoliation from bulk graph- solved either through solvent rinses, thermal annealing or a ite, chemically reduced graphene oxide, Si sublimation from combination of the two. It is well known that solvent rinses bulk silicon carbide, and chemical vapor deposition (CVD) leave a layer of polymeric residue [9–11], and that these can on catalytic metal films. To be promising for commercial or be largely removed by thermal annealing in gaseous atmo- bulk production, graphene must be grown over large areas, spheres such as Ar [12–14],H2 [15],H2/Ar [5,16],N2,orinvac- for which CVD growth is most promising due to its high yield uum [7,17,18]. Current annealing is also explored as a route to and quality [7]. However, the large-area CVD graphene must remove polymeric contaminants [19,20], but can only be per- be transferred from the catalyst growth metal (usually Cu foil) formed after electrode fabrication on the graphene. Thermal
* Corresponding author. E-mail addresses: [email protected], [email protected] (E.-H. Yang). 0008-6223/$ - see front matter 2013 Elsevier Ltd. All rights reserved. http://dx.doi.org/10.1016/j.carbon.2013.07.088
Please cite this article in press as: Kumar K et al. The influence of thermal annealing to remove polymeric residue on the electronic doping and morphological characteristics of graphene. Carbon (2013), http://dx.doi.org/10.1016/j.carbon.2013.07.088 2 CARBON xxx (2013) xxx– xxx
annealing, on the other hand, can be performed at any step in molecular weight PMMA (Sigma–Aldrich) dissolved in anisole the device fabrication process, either immediately after trans- at a spin speed of 4000 rpm for 1 min followed by 1000 rpm for fer or immediately after device fabrication. It has been shown 1 min (acceleration of 1000 rpm/s). The resulting PMMA thick- that PMMA residue on CVD graphene is substantially de- ness was approximately 50 nm. The sample was then dried at creased after ultra-high vacuum annealing steps, resulting 25 C in laboratory ambient air for 12 h after which it was in twice as large carrier mobility [17]. Modifying the transfer placed in an etchant bath. For both PE and PN samples, the process by cleaning graphene in IPA to reduce the amount Cu foil was etched for approximately 12 h and then etched of interfacial water between graphene and substrate [7] and for an additional 24–30 h in a fresh citric acid bath to ensure annealing in ultra-high vacuum can also increase CVD graph- the complete removal of Cu. The samples were placed in ene carrier mobility to approach what is measured in two successive water baths of 12 h each and then transferred mechanically exfoliated graphene. Though ultra-high vac- to a 90 nm SiO2/Si substrate. After being allowed to dry in lab- uum annealing removes the bulk of PMMA residue, many oratory ambient air, the PE samples were placed in an acetone researchers opt to anneal graphene in forming gas at either bath at room temperature overnight followed by an acetone atmospheric pressure or low vacuum for ease. Recent TEM bath at 55 C for 2 h to ensure an effective PMMA removal. studies [11,21] have shown that alternate annealing under The transferred CVD samples were then either subjected to hydrogen and oxygen atmospheres removes a substantial annealing in H2/Ar atmosphere at 350 C for 2 h followed by majority of PMMA residue; however oxygen annealing intro- annealing in ambient atmosphere at 350 C for 2 h or vacuum duces defects in the graphene lattice [21]. Despite significant annealing at 350 C for 2 h. work in this area, the physical processes involved in the re- Mechanically exfoliated samples were subjected to similar moval of PMMA as well as the causes of the resulting doping conditions. Monolayer and bilayer graphene flakes were and strain in the graphene have not clearly been accounted placed in an acetone bath to remove adhesive residue and for. half of the samples (PN) were annealed as above. The other Here, we present a comprehensive analysis of thermal half were spin-coated with PMMA as above (PE), placed in annealing processes by comparing the effects of alternating an acetone bath overnight, followed by a 2 h acetone bath at hydrogen and oxygen annealing with the effects of vacuum 55 C to remove the polymer and subsequently subjected to annealing on the Raman spectral peaks and atomic force annealing as above. microscope (AFM) topography of graphene exposed (PE) and unexposed (PN) to polymer. We also subject mechanically 2.2. Raman spectroscopy exfoliated (ME) graphene to this processing to further eluci- date the effect of thermal polymer removal on a pristine lat- Raman characterization of all samples was performed in tice. Utilizing Raman spectroscopy, which provides valuable ambient atmosphere at room temperature. The CVD graph- information on graphene doping levels, strain, and defects, ene was characterized after transfer to substrate (PN only) and AFM which provides information on graphene morphol- or after acetone removal of PMMA (PE only), and subsequently ogy, we show that annealing in purely H2/Ar atmosphere after each annealing step. The ME graphene was character- strongly dopes and strains graphene in addition to leaving be- ized after exfoliation, after acetone removal of PMMA (PE hind substantial polymeric residue, which may be removed in only) and after each annealing step. Typically, all were mea- an oxygen atmosphere, to the detriment of the graphene lat- surements taken from the same growth or flakes to avoid tice. We show that vacuum annealing largely removes this the effects from spatial heterogeneity. Raman maps were col- residue with relatively minor doping and strain of the graph- lected using a confocal WiTEC Raman spectrometer with a ene. We then illustrate competing annealing-induced physi- 532 nm laser excitation source and pinhole for additional res- cal processes such as interfacial water removal, increased olution. Both CVD–ME graphene were mapped from 5 · 5to corrugation of graphene, incomplete removal of polymer 20 · 20 lm2 areas with 0.5 lm step size. The laser power was and graphene deformation which generate doping and strain kept low to prevent sample burning and to avoid heating in- levels in graphene. These results are of importance for re- duced variation in the Raman spectra [22,23]. The D, G, and search on graphene devices where the electronic and G0 bands were extracted from the maps and fit to a Lorentzian mechanical performance of the graphene is critical. profile, where the peak parameters discussed below come from the Lorentzian fits. 2. Experimental section 2.3. Atomic force microscopy 2.1. Graphene growth/exfoliation and transfer Additional sets of CVD and mechanically exfoliated graphene The CVD graphene samples employed in this work were were prepared as above specifically for AFM scanning. Raman grown at atmospheric pressure on 25 lm thick Cu foils (Alfa point spectra were taken at strategic locations post-transfer Aesar, 99.999% purity) in a quartz tube furnace at 1000 C with or post-PMMA removal (CVD only) to quickly ascertain mono-
1000 sccm of Argon, 30–50 sccm of H2 and 10 sccm of CH4 layer regions or flakes. AFM measurements were then taken flowing during growth. The graphene transfer process was in ambient conditions and subsequently after each annealing as follows. Each sample was cut in half, where the first half step. AFM was carried out in non-contact mode and care was (PN) was placed directly in citric acid etchant (Transene), taken to avoid tip–sample interactions caused by the free and the second half (PE) was spin-coated with a 495,000 amplitude of the tip [24,25]. Scans were performed in a low humidity environment to mitigate tip response dampening
Please cite this article in press as: Kumar K et al. The influence of thermal annealing to remove polymeric residue on the electronic doping and morphological characteristics of graphene. Carbon (2013), http://dx.doi.org/10.1016/j.carbon.2013.07.088 CARBON xxx (2013) xxx– xxx 3
caused by a tip–substrate interfacial water layer. Step heights respectively, subjected to either vacuum annealing (Table 1 and root-mean-square roughness, (r), were carefully ex- and 2 top) or H2/Ar annealing and subsequent oxygen anneal- tracted from regions free of wrinkles, impurities or residues. ing (Table 1 and 2 bottom). The indicated mean values (and
standard deviations) of the frequencies (xG0, xG, xD), line- 3. Results and discussion widths (CG0, CG, CD), and intensity ratios (IG0/IG, ID/IG) were ob- tained from Raman spatial maps. A rapid qualitative assessment of the effects of thermal We first focus on a comparison of the as-transferred values annealing can be accomplished by inspecting the Raman of all graphene to establish baseline doping and strain charac- 0 maps of the G band in Fig. 1. CVD-PN graphene (Fig. 1a) sub- teristics in the samples. The CVD graphene has broadened CG0 0 jected to gas annealing shows a decrease in G band intensity and CG, upshifted xG0 and xG, and presence of a D band (and 0 after the H2/Ar anneal and an increase in areas of G intensity therefore an ID/IG) compared to its ME graphene counterparts. suppression after a subsequent oxygen anneal indicating the It is well known that broadened linewidths in CVD graphene formation of defects in the graphene lattice (see Fig. S1 for de- are attributed to increased disorder [42] caused by grain tailed D, G, and G0 Raman maps). On the contrary, vacuum boundaries and other transfer-induced contaminations that annealing on separate CVD-PE graphene shows no such in- single crystal ME graphene, transferred under dry conditions, 0 crease in defects, evidenced by the largely unaltered G maps does not possess. Of note is that the upshift in xG0 is greater in imaged before and after the annealing step (Fig. 1b). the more disordered CVD samples (gas annealed ID/IG = 0.42 The Raman sensitive phonons corresponding to the D, G, and 0.13) than in the less disordered samples (vacuum an- 0 and G bands are sensitive to defects [26–29], electronic dop- nealed ID/IG = 0.04 and 0.06). Additionally, the broadened line- ing [30–34] and strain [34–39], amongst other effects. The G widths, in conjunction with the upshifts of xG0 and xG, ( 1580 cm 1) and G0 (2400–2800 cm 1) bands are the strongest indicate high levels of hole doping [33], which is attributed Raman peaks in crystalline graphene. The G band is due to a to a combination of increased water contact on CVD graphene
first-order scattering process involving the E2g phonon at the stemming from the interfacial graphene–substrate water C point of the Brillioun zone. The G0 band is a second-order layer [43–45] following the wet transfer method and greater double-resonance process near the K point. The D (1200– high aspect-ratio ripples which may enhance the adsorption 1400 cm 1) and D0 (1600–1630 cm 1) bands arise from double of atmospheric hole dopants [43,46]. However, in all cases, resonance processes involving phonons near the K and C DxG0 (CVD xG0 –ME xG0 ) is around twice as great as DxG point, respectively, and require defects for activation [27,40]. (CVD xG ME xG). Typically, xG is more sensitive to doping
Defects, which include structural disorder such as grain than xG0 [30,43], where the DxG0 /DxG with respect to increas- boundaries or vacancies, edges, and functionalized groups, ing charge carrier density is around 0.5 [31,33].ADxG0/DxG 2 0 have the effect of increasing D and D peak intensity (ID, ID0), behavior is seen in monolayer ME graphene subjected to 0 0 decreasing G band intensity (IG0 ) and increasing (broadening) increasing strain [34], where the phonons involved in the G the G [27,29,32,41] and the G0 [27] full width at half-maximum, double resonance process are highly sensitive to strain [36] or linewidths (CG0, CG). Tables 1 and 2 present a summary of since their equivalent wave vectors are designated by the dis- Raman data for the G0, G and D modes for CVD–ME graphene, tance between the K points in the Brillioun zone (for this rea-
Fig. 1 – Optical images of CVD graphene transferred to SiO2 (a) without and (b) with PMMA. The graphene in (a) is wrinkled and torn without a robust polymer backing layer, but is predominantly monolayer. The sample in (b) is large-area monolayer graphene exceeding 1 · 1cm2 area. Images to the right are G0 band Raman maps taken before and after each annealing step. The third Raman map in (a) details the effects of visible lattice damage (white arrows) due to the oxygen anneal. (c) Repre- sentative monolayer graphene signal taken from CVD graphene transferred without polymer exposure. The scale bar in each image is 4 lm.
Please cite this article in press as: Kumar K et al. The influence of thermal annealing to remove polymeric residue on the electronic doping and morphological characteristics of graphene. Carbon (2013), http://dx.doi.org/10.1016/j.carbon.2013.07.088 4 CARBON xxx (2013) xxx– xxx
Table 1 – Mean values of linewidths (C), frequencies (x) and intensity ratios of the G0, G, and D bands in CVD graphene subjected to vacuum annealing (top) and gas annealing (bottom). Mean values were taken from 50 points on each sample. Corresponding errors are one standard deviation from the mean.