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SR280R II Rotary Drilling Rig

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SR280R II Rotary Drilling Rig SR280R II Rotary Drilling Rig www.sanygroup.com Strong Rock Drilling Ability High Piling Speed Complete Construction Methods Wide Application Range High Reliability 1 C o n t e n t s P 4 Strong rock drilling ability Automatic crowding control system, Step-less crowding force regulation, 5-level anti-shock technology & High- strength material, Rotary drive multi-gear control, Rock s a m p l i n g P 5 High piling speed Main winch automatic releasing control, High/Low speed rotary drive crowding and hoisting, Pulley yoke folding cylinder, Construction modes control, Mast verticality control technology P 6 Complete construction methods CFA, SRT150 Casing Oscillator P 7 Wide application range Urban rail transportation, railway, freeway, water conservancy & electric power project, airport construction, civil foundation engineering construction a n d s o o n P 9 High reliability Safe configuration, Back positioned main winch, Lowered tensioning cylinder, Original developed guide pulley, Experiment &Test system, High-strength steel, High quality key parts, GPS remote monitoring P 1 2 World's largest foundation machinery supplier With anti-shock truss-structure P 1 3 Working dimensions mast and crowd winch feeding P 1 4 Transportation dimensions system which provides longer crowd stroke and stronger P 1 5 Technical specifications feeding force, SR280RII rotary drilling rig can drill in the Spare parts specifications P 1 7 rock stratum with uniaxial compression strength not P 1 9 Overseas service exceed 100Mpa and drillability below grade 8. P 2 1 Sany rotary drilling rig family 2 INNOVATION HISTORY OF SANY ROTARY DRILLING RIG First heavy power hydraulic rotary drilling rig, it broke 2003 the technology blockade of the developed country. Sany SR220C rotary drilling rig piled the first 2004 borehole at the construction of the National Stadium "Bird's Nest". In 2004 and 2005, Beijing Sany passed ISO 2005 9001 and CE certifications and became the first Chinese rotary drilling rig maufaturer to obtain such certifications. Beijing Sany became the biggest rotary drilling rig 2006 manufacturer and supplier in Asia. With Sany SR220R rotary drilling rig rolling off the 2007 production line, Beijing Sany became the first winch crowded rotary drilling rig manufacturer in China. SR360 was developed independently and Beijing 2008 Sany became one of the top level rotary drilling rig manufacturers around the world. The successful developing of SR 420 rotary 2009 drilling rig completely changed the pile foundation designing in China, and signified the rotary drilling rig manufacturing in China steps from “Made in China” to “Created in China”. Beijing Sany has developed and sold more than 1000 2010 units of rotary drilling rig, ranking the first in China again. And the record is being updated all the time. 3 Strong rock INNOVATION HISTORY OF SANY ROTARY DRILLING RIG drilling ability Automatic crowding control system Rotary drive multi-gear control High frequency pulse controlled crowding High working efficiency and energy-saving system helps to achieve high efficient Operator can choose drilling modes according drilling at rock layers. to the geological conditions, construction requirements and so on. Standard mode: For common condition, output torque varies according to the load. 190 220 M扭矩（kN.m） 110 F 加压力（kN） M （KN.m） F （KN） 0 7 23 N （r/min） n 转速（r/min） 标准模式 0 15 22T限扭 S 时间（t） S（t） Rock drilling mode: When drilling at rock layers, 加压压力脉冲图 this mode protects the Kelly and drilling tools with high drilling efficiency. 280 Step-less crowding force regulation M 扭矩（kN.m） M （KN.m） Crowding force can be regulated step-lessly as required. 0 7 n 转速（r/min） N （r/min） 入岩模式 Crowding system adopts advanced electric- Torque 不限扭limited mode: At some special drilling proportional control components, which can step- condition, large torque are not needed, operator lessly regulate crowding force and effectively improve can choose 15T or 22T torque limited mode to stability of the rig. protect Kelly bar. 150 150 M扭矩（kN.m） 190 110 M 扭矩（kN.m） 110 M （KN.m） M （KN.m） 0 7 23 N （r/min） 0 7 F加压力（kN） Nn （r/min）转速（r/min） n 转速（r/min） 标准模式 入岩模式 F （KN） 15T限扭 15T限扭 0 600 220 220 ii （mA）电流（mA） M 扭矩（kN.m） M 扭矩（kN.m） 加压力无机调节图 110 M （KN.m） M （KN.m） 0 7 23 N （r/min） 0 7 n N转速（r/min） （r/min） n 转速（r/min） 标准模式 入岩模式 22T限扭 22T限扭 5-level anti-shock technology & Rock sampling High-strength material Effectively absorb shock energy, greater strength and higher reliability. Working equipment adopts particular 5-level anti-shock technology, which increases the anti-shock capability by more 30%, and high strength steel increases mast strength by 30% to 40%. 4 High piling speed Main winch automatic releasing control Pulley yoke folding cylinder Automatic mast folding makes the mounting Improve construction efficiency: Releasing speed increases by 50%. and dismounting easy, time-saving and Main winch wire rope releasing adopts hydraulic laborsaving. confluence technology, which greatly increases the Modular designed pulley yoke with folding cylinder releasing speed and decrease ineffective working time. features lighter weight and higher strength. High/Low speed rotary drive crowding and hoisting Achieve fast rotary drive crowding and hoisting The hydraulic oil for rotary drive crowding and hoisting is supplied by exclusive pump and valves, which can easily achieve switching between high and low rotary drive hoisting speeds. High speed mode triples common hoisting speed, decreases ineffective working time. Efficiency calculation 66 效率计算 55 44 Construction modes 加压上提使用专用的泵阀供油，智能化加压上提使用专用的泵阀供油，智能化 Standard普通模式 mode 33 Choose construction mode accordingly. 控制快速实现动力头提升的高低速切控制快速实现动力头提升的高低速切 Efficient高效模式 mode 换。其中高速提升模式下的速度是常态换。其中高速提升模式下的速度是常态22 下的3倍左右，有效的缩短动力头上提下的3倍左右，有效的缩短动力头上提11 Economic mode Soft layer For soft layers, features high speed and energy-saving. 的时间，大大提升了钻机的工作效率。的时间，大大提升了钻机的工作效率。00 Releasing下放 Crowding 加压 Hoisting 提升 Dumping 卸土 Standard mode Common layer For common layers, output torque automatically varies Considering one time drilling process, it can save time by 25%. according to the load. Releasing Crowding Hoisting Dumping Total Rock drilling mode Rock layer For rock layers, features low speed and high torque General output. Situation 2 1 2 1 6 Main winch control Crowding system control 1.2 0.8 1.8 0.8 4.6 Mast verticality control technology Rotary drive control Automatic control Inching control Verticality manual control Sensor measures mast angle in real-time and controller automatically adjusts.inching adjust .can also be used at the same time,and manual control is available for special conditions. Fast hoisting Fast releasing Display system 5 C o m p l e t e construction methods CFA Convenient shift between Kelly drilling and CFA drilling Modular designed working equipments make the switching between Kelly drilling and CFA drilling simple and easy. SRT150 casing oscillator Widely used—can be used at most geological conditions. Environment-friendly—dry drilling avoids mud pollution. High quality—pile bearing capacity increased by 30~50% High return—decrease construction investment by more than 20% Convenient connection with rotary drilling rig provides customer with more choices. CFA drilling process concrete transportation 1.Move the rig to the located pile position 2. 3. Drill to the planned depth 4. Pump concrete through the hollow stem of the auger while extracting the auger. 5.Hoisting the reinforcing cage into the pile. Casing oscillator drilling process 1.Move the rig to the located pile position 2.Drive the casing into the ground while at the same time, cut and bring the soil inside out with an drilling bucket. 6 3.Hoisting the reinforcing cage into the pile. 4.Position the hollow stem into the borehole and pump in concrete. 5.Done W i d e City rail transit, railroad , highway, water conservancy & electric application range power project, airport, civil foundation engineering and so on. Lanxin (From Lanzhou to Sinkiang) Railway 7 SANY Rotary Drilling Rig Egypt port Russia Lanxin (From Lanzhou to Sinkiang) Railway Qatar Libya Dubai Anqing Yangtze River Railway Bridge Dubai Xibao (From Xi’an to Baoji) Railway 8 High reliability Safety equipments Various safety equipments provide comprehensive protection Cab anti-collision function Main winch monitoring system Radar slew protection Limiters control the derricking Provides lighting and monitors the main Camera and radar sensor eliminate the position, avoids possible collision winch real timely with a camera. invisible zone, assure back off and slew safety. between mast and cab. Alarm Caution light Anemometer Integrated circuits Indicate the machine position Measure the wind speed, avoid possible Integrated circuits eliminate wire and height. accidents caused by strong wind. connecting failures, and also bring convenient maintenance. Back positioned main winch Lowered tensioning cylinder Original developed guide pulley Back positioned main winch Lower positioned tightening cylinder Considering back positioned main winch, improves machine stability and optimizes the crowding system, makes newly developed guide pulley owns lots of pulling force, also prolongs wire the working equipment assembling patented technology, and can effectively rope service life. and disassembling process easier and ensure smooth wire rope winding. Double-motor and double-reducer quicker, greatly saves time and labor driving configuration can provide force. 29T hoisting force without any loss of stability. Single layer winding and large drum designing prevent wire rope from cutting and skipping problems. 9 Experiment &Test system High quality key parts Perfect Experiment &Test system guarantees that all SANY Adopt world famous brands like rotary drilling rigs feature the same high quality. CAT, Rexroth, Brevini and Bonfiglioli Basic research Virtual simulation Process research Component test GPS Remote Monitoring Realize remote customer support with wireless transmission of data. 3G communication technology greatly increases the transmission speed and transmission capacity. Realize remote recording and fault diagnosis with complex Machine detecting Test verification fault diagnosis algorithm.
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