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Plastic Extrusion The Magazine for ENERGY EFFICIENCY in Compressed Air Systems March 2017 Plastic Extrusion 14 Compressed Air is an ENERGY STAR® at Ball Corp. 20 Plastic Extruder Reduces Compressed Air Use by 367 cfm 32 Plastic Extruder Optimizes Blow-Offs for Cooling AUSTRALIAN COMPANY FOCUSES ON AIR WASTE & QUALITY 35 COMPRESSED AIR WITH A VAST PORTFOLIO Powering You With Extraordinary Solutions Whether the compressed air you need is for machining, fabrication, material handling or finishing, we can help you save money while increasing your productivity. That’s a promise. www.atlascopco.us – 866-688-9611 Atlas Ad 8.375 x 10.875 - CABP.indd 1 9/1/15 11:20 AM COLUMNS MARCH 2017 | VOLUME 12, NO. 2 | SUSTAINABLE MANUFACTURING FEATURES 14 Compressed Air is an ENERGY STAR® at Ball Corporation By Compressed Air Best Practices® Magazine 20 Plastic Extruder Reduces Compressed Air Use by 367 cfm By Don van Ormer, Air Power USA 26 Compressed Air System Commissioning Part 2: Measurement and Data Plots By Tim Dugan, P.E., Compression Engineering Corporation 14 32 Plastic Extruder Optimizes Blow-Offs for Cooling By Hank van Ormer, Air Power USA 35 Australian Company Focuses on Compressed Air Waste & Quality By Ron Marshall, Compressed Air Challenge® 32 COLUMNS 4 From the Editor 6 Industry News 43 Resources for Energy Engineers Technology Picks 48 Advertiser Index 35 48 The Marketplace Jobs and Technology airbestpractices.com 3 | 03/17 COLUMNS FROM THE EDITOR Plastic Extrusion Ball Corporation runs two compressed air systems at their Saratoga Springs COMPRESSED AIR BEST PRACTICES® (NY) facility where they produce millions of aluminum cans per day. The “high- EDITORIAL ADVISORY BOARD Manager, Demand Side Ball pressure” system runs at 90 psig, the “low-pressure” system at 50 psig. Editorial Doug Barndt Energy-Sustainability Corporation Board Members, Doug Barndt (Ball Corp.) and Chris Gordon (Blackhawk Equipment), played important roles in helping Bob Nelson, the Saratoga Springs Richard Feustel Senior Energy Advisor Leidos Facility Engineering Manager, make this happen. I hope you enjoy the write-up and hope many William Jerald Energy Manager CalPortland readers will ask the question, “Do we really need 90-100 psi pressure for the whole plant?” Global EH&S/Plant Varroc Lighting Jennifer Meier Engineering Manager Systems A plastic extrusion company has six Quincy rotary screw air compressors running reliably. Thomas Mort Thomas Mort Senior Auditor The extrusion/main plant and the assembly plant have plenty of compressed air-everything is Consulting great, right? Not so fast, the air compressors were all running partially loaded and they were Corporate Energy Team Brad Reed Toyota spending $245,000 annually just in electricity to run them. Air Power USA provides us with Leader an audit story of how they were able to turn OFF a QSI 1000 air compressor as a byproduct Industrial Energy Managers Brad Runda Global Director, Energy Koch Industries of many actions – including reducing compressed air demand by 367 cfm – primarily in the Uli Schildt Energy Engineer Darigold extrusion production area. Energy Performance Michelin North Thomas Sullivan Manager America An Australian company I’ve known a long-time (from back when I had a real job!), named Paint & Powder Booth Fiat Chrysler Bryan Whitfield Basil V.R. Greatrex and run by Richard Mort, hosted a Compressed Air Challenge workshop Specialist Automotive “Down Under”. Ron Marshall’s write-up details how they’ve grown their business by exclusively Director Marketing David Andrews Sullair focusing on reducing waste and improving compressed air quality. How would your strategy Communications change if your firm didn’t sell or service air compressors? Vice President Erik Arfalk Atlas Copco Communications Plastic extruders often use compressed air for cooling. Hank van Ormer writes about how one IAC Air Steve Briscoe VP Energy Management can optimize these “blow-off” applications significantly. Tim Dugan P.E., also provides Part Compression 2 of his series on compressed air system commissioning. These two gentlemen have a lot of Compressed Paul Edwards President experience to share! Air Consultants Tilo Fruth President Beko USA Thank you for investing your time and efforts into Compressed Air Best Practices®. Blackhawk Chris Gordon President Equipment ROD SMITH, Editor Harris Phil Kruger General Manager tel: 412-980-9901, [email protected] Equipment Frank Langro Director Marketing Festo Pierre Noack President Aerzen USA Compressed Air System Assessments 2017 Expert Webinar Series Wayne Perry Sr. Technical Director Kaeser WHEN TO INSTALL A VSD AIR COMPRESSOR Director, Blower & Gardner Kenny Reekie Join Hank van Ormer and Sponsors Steve Bruno (Atlas Copco) and Vacuum Products Denver Pascal Van Putten (VPInstruments) on March 30th, to examine when Power Supply it is appropriate to install a variable speed drive air compressor. Jim Timmersman Senior Auditor Industries Register and view our 2017 Webinar Calendar at Hank Van Ormer Technical Director Air Power USA www.airbestpractices.com/magazine/webinars Compressed Air & Gas Institute, Compressed Air Challenge 2017 MEDIA PARTNERS 4 airbestpractices.com | 03/17 COLUMNS INDUSTRY NEWS Atlas Copco Names Mats Rahmström Mats Rahmström, currently Senior Executive and assembly systems. Atlas Copco develops President and CEO Vice President and President of the Industrial products and services focused on productivity, The Board of Directors of Atlas Copco AB Technique business area, began his Atlas Copco energy efficiency, safety and ergonomics. The has appointed Mats Rahmström as the new career in 1988. He held positions in sales, company was founded in 1873, is based in President and CEO of Atlas Copco AB, effective service, marketing and general management Stockholm, Sweden, and has a global reach April 27, 2017. He will replace Ronnie Leten, within Industrial Technique during the first spanning more than 180 countries. In 2015, who has requested to leave his position after 10 years. Between 1998 and 2006 he held Atlas Copco had revenues of BSEK 102 (BEUR having managed Atlas Copco successfully positions as General Manager for customer 11) and more than 43,000 employees. centers in Sweden, Canada, and then in the during eight years. Visit www.atlascopcogroup.com United Kingdom. Before he took on his current position in 2008 he was President of the Tools and Assembly Systems General Industry division HTE Compressed Air Solutions Expands with Opening of Compressor Service within Atlas Copco’s Industrial Technique. and Sales Center in Kansas He is a board member of Permobil Holding HTE Compressed Air Solutions, a subsidiary AB and of CIBE Lifts AB. Mats Rahmström is of HTE Technologies, has opened a compressor a Swedish citizen, born in 1965. He has an service center located at 8004 Reeder St., MBA from the Henley Management College, the Lenexa, KS 66214. This new space features a United Kingdom. Mats Rahmström will be the service center, dispatching office, and inventory 12th President and CEO since the company was warehouse for serving the compressed air established in 1873. needs of industrial companies throughout Western Missouri and the 20 counties “I would like to thank Ronnie for the fantastic surrounding Kansas City in Kansas. The focus development of Atlas Copco during his years of this service center will be on Atlas Copco air as the CEO,” said Hans Stråberg. “The Group compressors and dryers, but the seasoned HTE is now stronger than ever with an enhanced TECHTEAM has extensive experience with other customer focus and a solid service business brands including Quincy, Gardner Denver, in each business area. Further, Atlas Copco Ingersoll-Rand, Kaeser, and Sullair. Atlas Copco AB Names Mats Rahmström President has expanded into the completely new field and CEO of vacuum.” Also at the Reeder Street location is HTE’s Kansas City “TECHTEAM Industrial Productivity “Mats has a strong business focus and is Ronnie Leten will resign from the Board of Training Center”, where local manufacturing an appreciated leader who is living and Directors of Atlas Copco AB at the Annual personnel will be educated and updated on breathing the Atlas Copco values,” said General Meeting on April 26, 2017. The same rapidly changing compressor technologies. Hans Stråberg, Chair of Atlas Copco’s Board date he leaves the position as President and of Directors. “During his time as head of CEO of the Atlas Copco Group. Jon Myers, Vice President at Atlas Copco- Industrial Technique he has transformed the Midwest stated, “We are excited with the Atlas Copco is a world-leading provider of business which has led to a strong profitable expansion of HTE to the Western Missouri and sustainable productivity solutions. The Group growth. I am convinced that we have found a Kansas City markets, and continuing the growth serves customers with innovative compressors, new solid leader inside the company, who can of the partnership between HTE Technologies vacuum solutions and air treatment systems, further develop Atlas Copco.” and Atlas Copco.” construction and mining equipment, power tools 6 airbestpractices.com COAIRE AIR COMPRESSORS When you need an air compressor that’s manufactured with precision and engineered innovation, look no further than Coaire Air Compressors. Each compressor is built and tested to ensure reliability and stress-free performance. With a wide range of air compressors to t any application, Coaire is the right choice. OIL INJECTION SCREW OIL FREE SCROLL OIL FREE SCREW For more information, visit coaire.com | 03/17 COLUMNS INDUSTRY NEWS and aircraft. HTE’s talented TECHTEAM has a long track record of increasing local industrial productivity through the innovative application of technology. About HTE Technologies, LLC Over the past five + decades, HTE Technologies has evolved into a unique multi-division distributor, operating as a single company but composed of multiple sales and service business units. Today, HTE Technologies serves as the holding company for four wholly owned subsidiary companies: HTE Compressed Air Solutions, LLC; HTE Rental Services, LLC; HTE Automation Technologies, LLC; and HTE Abrasive Blast Solutions, LLC.
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