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Hauschildgmbh.De [email protected] Fax: Tel.: +49 20224742-0 Germany 42349 Wuppertal Brücke69 Kohlfurther Gmbh &Co

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Hauschildgmbh.De Info@Hauschildgmbh.De Fax: Tel.: +49 20224742-0 Germany 42349 Wuppertal Brücke69 Kohlfurther Gmbh &Co © Hauschild Solutions for grinding, polishing and deburring Hauschild© of workpieces Heinz Berger Maschinenfabrik GmbH & Co. KG Kohlfurther Brücke 69 42349 Wuppertal Germany Tel.: +49 202 24742-0 Fax: +49 202 24742-42 [email protected] www.hauschildgmbh.de Contents GRINDING LINES Grinding of cutlery edges KBR 4–5 Grinding of tines ZS 6–7 DOUBLE SHAFT POLISHING MACHINES Polishing of the outer edge DWP/2K 8 Handle neck DS 9 End machining EB 9 Polishing CNC controlled PS-CNC 10–11 Polishing of spoons and forks DWP + EWP 12–15 Clamping and exchanging ET + UT 16 Polishing of cutlery knives DWP/2S + 2M 17 Mechanical polishing (transfer lines) DWP800 18 Polishing CNC controlled (transfer lines) PS-CNC 19 Polishing of knife blades PC-CNC 20–21 Further applications 22–23 ROTARY TABLE GRINDING MACHINES Sharpening of knife blades KBM 24–25 ROBOT TECHNOLOGY Robot grinding and polishing sytems RSP 26–27 Sharpening of knife blades RSP1B2P 28 Serrating of knife blades RSP1B 29 Flat grinding of knife handles RSP2B1M 30 Polishing of knife handles RSP3P 31 Grinding and polishing of hollow-ware RSP2B1P 32–33 Machining of cast iron pots RSP2B1F 34–35 Finishing of aluminium cast parts RSP3S 36–37 All-around machining of tweezers RSP4B1P 38 Rough and final polishing of hip joints RSP2P 39 Further applications RSP 40 COMPONENTS Sorters SE 41 System integration 42 Process automation and handling technolopgy 43 Belt grinding station BSS 44 Polishing and grinding stations P + SS1 45 Magazine systems 46 Measuring technology / programming 47 • 2 • Workpieces • Knives • Forks • Spoons • Pliers • Wrenches • Spectacle frames • Kitchen knives • Professional knives • Pans • Taps • Bone plates • Bone nails • Surgical instruments Industries • Cutlery industry • Hand tool industry • Producers of spectacle frames • Producers of professional and kitchen knives • Producers of household goods • Hollow-ware industry • Surgical industry • 3 • Grinding of cutlery edges KBR The transfer line KBR6 realizes a complete edge machi- ning all around the workpiece with a machine which consists of two one-sided and two double-sided belt grinding stations. The KBR6/robot is a further development of the transfer line KBR6. A six-axle robot is integrated into the system processing complex geometries at handle and bowl. This unique solution offers the possibility to machine completely all kind of cutlery forms in one line. In the following, two versions of machining with the KBR transfer line are demonstrated: Machining of spoons and forks (pictures at the right side and here above) • Complete solution for cutlery items by the integra- tion of end machining • Automatic loading and unloading • Number and configuration of the working stations variable depending on the scope of work Machining of wrenches (picture at the left side) • Six belt grinding stations: two stations for the ma- chining of the ring and four stations for the machi- ning of the side parts • Intermediate transfer from ring to wrench machining • Manual or automatic loading possible • Conventional and CNC controlled equipment available • 4 • Cutlery Cutlery • 5 • Grinding of tines ZS The grinding line of the series ZS machines forks with two, three or four tines. By the use of a folded grinding belt the run-out radius is ground cleanly. The system consists of three belt grinding stations, one rotary table and one separate automatic loading and un- loading station with stacking device. PLC control system and operator device with display enable a simple and quick set-up. Two different grinding procedures can be preset: • Grinding of one tine interspace per station • Rough grinding of all tines in the first station, final grin- ding in the second station and polishing in the third station • 6 • Cutlery Technical data ZS/R3 Dimension of the grinding belt: max. 3500 mm (137.8 in) long 60 mm (2.4 in) wide Total connected load: 3×3 kW Weight of the machine: 2300 kg (5071 lb) Dimensions (L x W x H): 2300 mm × 2300 mm × 2200 mm (90.6 × 90.6 × 86.6 in) Cutlery • 7 • Polishing of the outer edge DWP/2K The polishing machine type DWP/2K polishes the edges of cutlery bowls and handles in two steps: • Polishing of the edges, the top of the bowl and the tran- sition Insertion of the workpiece from the first clamping tool into the second clamping tool via exchange table • Polishing of the outer edges of the handle • 8 • Polishing of the outer edge Handle neck DS The double shaft polishing machine of the series DS is used for rough and final polishing of the narrow edge area of the handle neck (transition between handle and bowl) of spoons, forks and similar workpieces. Technical data DS600 DS1000 • Perfect machining of the transitions thanks to transver- sely working polishing tools Working width: 600 mm (23.6 in) 1000 mm (39.4 in) • Parallel machining top down Main drive: 4 kW 7,5 kW • First-rate results, shortened processing times and re- Weight: 2400 kg (5291 ib) 2600 kg (5732 lb) duction of the polish roll wear due to an exact scanning of the workpiece shape Polishing of the outer edge End machining EB The single shaft polishing machine of the series EB is an end facing machine. Depending on its configuration, it can be Technical data EB600 EB1000 used for rough or final polishing of spoons, forks or similar items. Working width: 600 mm (23.6 in) 1000 mm (39.4 in) • Machining in two clampings Main drive: 7,5 kW 11 kW • First-rate results, shortened processing times and re- Weight: 3400 kg (7496 ib) 3600 kg (7937 lb) duction of the polish roll wear due to an exact scanning of the workpiece shape Cutlery • 9 • Machining of the surface Polishing CNC-controlled PS-CNC The CNC-controlled double shaft polishing machine of the series PS-CNC is equipped with a control system which enables a programming and storing of all process parameters. Thanks to its short changeover time of a few minutes the machine can also run small series. Polishing of nails 360° • Continuously speed-controlled polishing shaft drive • Polish injection control • Automatic correction of polishing shaft wear • Shaft contact pressure corrected according to load • Entry of manufacturing data and data output to in- tegrated or external printer or directly to production engineering • Demonstrator programs • Extension of PS-CNC/LG for spoons and forks to the machining of rotationally symmetrical workpieces (e.g. nails or handles) possible • 10 • Cutlery and bone nails Technical data PS1000-CNC/LGM Basic frame: welded construction Dimensions (L x W x H): 2060 mm × 1250 mm × 2000 mm (81.1 × 49.2 × 78.7 in) Weight (incl. hydraulic power pack): ca. 3500 kg (7716 lb) Working width: ca. 1000 mm (39.4 in) Edging of the output shaft: 55–230 mm (2.2–9.1 in) Long stroke (upper/lower shaft): 0–300 mm (11.8 in) each Machining of handles 360° Cross stroke (upper/lower shaft): 0–60 mm (2.4 in) each Wrench size of hexagonal shaft for the reception of the polishing wheel: 12–32 mm (0.5–1.3 in) Polishing roll drive (upper shaft): 11–15 kW Polishing roll drive (lower shaft): 11–15 kW Motion of long and cross stroke axes: hydraulic Drive of hydraulic power pack: 5,5 kW Polish application: 4 high pressure spraying guns Polishing of plates Control: programmable from memory Adjustment: by operator via screen by plain text and ˝Teach-ln˝-mode Data memory: hard disk and UBS flash drive Cutlery and bone nails • 11 • Rough and final polishing of spoons and forks DWP For rough and final polishing of spoons and forks the EWP following double shaft and single shaft polishing machines are assembled to one production line: • DWP/1S • DWP/VS • DWP/2S • EWP/1S The number of machines and the configuration of the line depend on the kind of machining and the required capacity. • Working width 1000 mm (39.4 in) • Clamping and exchange table • Different tongs for the machining of bowl and handle • Perfect machining of the top of the bowl due to the integration of a pressure pad in DWP/1S • Compound slide rest on maintenance-free idle pulley • Upper polishing shaft balanced by a counter weight • Integration of automatic polish feed and polish shot interval • DWP/1S, DWP/VS, DWP/2S and EWP/1S usable as single machines • 12 • Cutlery Technical data DWP/1S DWP/VS DWP/2S EWP/1S Basic frame: welded construction Length: 2000 mm (78.7 in) 2000 mm (78.7 in) 2000 mm (78.7 in) 2000 mm (78.7 in) Width: 1600 mm (63 in) 1300 mm (51.2 in) 1600 mm (63 in) 1800 mm (70.9 in) Height: 1500 mm (59 in) 1300 mm (51.2 in) 1500 mm (59 in) 1600 mm (63 in) Weight: 1800 kg (3968 lb) 1700 kg (3748 lb) 1800 kg (3968 lb) 1435 kg (3164 lb) Working width: 1000 mm (39.4 in) 1000 mm (39.4) 1000 mm (39.4) 1000 mm (39.4) Polishing wheel Ø: 150 mm (5.9 in) 230 mm (9.1 in) 150 mm (5.9 in) 100 mm (3.9 in) Long stroke: 0–320 mm (12.6 in) 0–320 mm (12.6 in) 0–320 mm (12.6 in) 0–250 mm (9.8 in) Gear motor: 0,55 kW 0,37 kW 0,55 kW 0,37 kW Cross stroke: 0–60 mm (2.4 in) 0–80 mm (3.2 in) 0–60 mm (2.4 in) 0–60 mm (2.4 in) Gear motor for cross stroke: 0,55 kW 0,37 kW 0,55 kW 0,37 kW Contact pressure: 6 bar 6 bar 6 bar 6 bar Control: PLC (option) PLC (option) PLC (option) PLC (option) Cutlery • 13 • Rough and final polishing of spoons and forks The double shaft polishing machine type DWP/1S is emp- loyed for rough and final polishing of cutlery bowls.
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