Technology with Vision
hELLA MINING CATALOGUE
5th Edition www.hellamining.com
Go to www.hellamining.com for Comprehensive information about all HELLA Mining products New HELLA Mining products Contact details for all international offices of HELLA Mining Downloadable catalogues and publications
HELLA Australia Pty Ltd ABN 77 006 256 524 54 – 76 Southern Road Mentone Victoria Australia 3194
PO Box 89 Mentone Victoria Australia 3194
P +61 3 9581 9333 F +61 3 9585 2654 E [email protected] W www.hellamining.com
The illustrations, information and specifications presented and referred to in this catalogue were correct at the date of publication. However HELLA reserves the right, subject to all applicable laws, at any time, at its discretion and without notice, to discontinue or change the specifications or design of any product referred to herein. The data and suggested applications are given as a general guide only and users should independently evaluate the suitability of each product for any particular application.
© 2013 HELLA Australia Pty Ltd. All rights reserved. Publication Date February 2013. CONTENTS 1
Contents
2 About HELLA Mining EMERGENCY ACCESSORIES HORNS & ALARMS GLOBES 3 Applications Engineering BEACONS 40 LED Buggy Whip 52 MotoVOX® Horns 71 Globes H1, H2 4 Case history – Rosebel Mine 22 DuraRAY3® 41 Battery Master Lockout 53 retroVOX® Alarms 72 Globes H3 5 What’s new 23 K-LED® Mining Switches 54 retroVOX® Broadband 73 Globes H4 6 How to read this catalogue 24 UltraRAY® Dual 42 screened Extension Cables Alarm 74 Globes H7, H9, H11 25 UltraRAY®-R Twin 43 Remote Jump Start 75 Globes Xenon WORK LIGHTS 26 UltraRAY®-R “Rotating” Terminals SERVICE TOOLS 8 AS 5000LED® 27 UltraRAY® 43 Weatherproof Relay 56 Handy Box® Service Kits TECHNICAL 10 Power Beam 3000 28 NaviLED® M 43 self-Amalgamating Tape 58 EziPAK® Service Kits 78 General Information 11 Power Beam 1000 29 OptiRAY® 43 Nitto Tape 60 dT Connectors 79 What is LED Technology? 11 Compact LED Work Light 30 OptiRAY® E 44 NumiLED® 61 double Crimp Connectors 80 What is Xenon lighting? 12 Megabeam 31 duraLED® M High Intensity 45 NumiLED® Pro 62 LED Fuses 81 HELLA Work Light systems 12 Module 70 LED 32 PulseRAY® KLX 46 dT Connectors 63 Heat Shrink Sleeving 82 MustADD® Filter technology 13 LED Task Lights 32 PulseRAY® E67 64 super Seal Connectors 83 iP Codes 14 duraLED® 1000 Lumen INTERIOR LIGHTS 15 duraLED® 700 Lumen SIGNAL LAMPS 48 EuroLED® Touch M ELECTRICAL PARTS INDEX 16 AS500®FF Xenon 34 duraLed® RCL 49 CargoLED® 66 AC/DC Transformers 84 Part Number Index 18 AS500®FF Halogen 35 duraLED® M Combi 50 MiniThinLED® 67 Compact LED 19 Modul 70 Halogen 36 duraLED® SAE & ECE Rocker Switches 20 WL200 Halogen 37 duraLED® MSIP 67 LED Pilot Lamps 37 LED Daytime 67 Power Connectors Running Lamp 68 Circuit Breakers 38 duraLED® M Marker 69 MagCode Power Outlet Systems
Contents Alphabetical
A 14 duraLED® 1000 Lumen H N S 8 AS 5000LED® 15 duraLED® 700 Lumen 56 Handy Box® Service Kits 28 NaviLED® M 42 screened Extension Cables 66 AC/DC Transformers 35 duraLED® M Combi 63 Heat Shrink Sleeving 43 Nitto Tape 43 self-Amalgamating Tape 16 AS500®FF Xenon 31 duraLED® M High Intensity 44 NumiLED® 64 super Seal Connectors K 18 AS500®FF Halogen 38 duraLED® M Marker 45 NumiLED® Pro 23 K-LED® Mining 37 duraLED® MSIP U B O 27 UltraRAY® 34 duraLed® RCL L 41 Battery Master Lockout 29 OptiRAY® 24 UltraRAY® Dual 36 duraLED® SAE & ECE 40 LED Buggy Whip Switches 30 OptiRAY® E 26 UltraRAY®-R “Rotating” 22 DuraRAY3® 37 LED Daytime Running 25 UltraRAY®-R Twin C E Lamp P 49 CargoLED® 62 LED Fuses 11 Power Beam 1000 48 EuroLED® Touch M W 68 Circuit Breakers 67 LED Pilot Lamps 10 Power Beam 3000 43 Weatherproof Relay 58 EziPAK® Service Kits 11 Compact LED Work Light 13 LED Task Lamps 67 Power Connectors 20 WL200 Halogen 67 Compact LED G 32 PulseRAY® E67 M X Rocker Switches 71 Globes H1, H2 32 PulseRAY® KLX 69 MagCode Power Outlet 75 Xenon Globes 72 Globes H3 Systems 73 Globes H4 R 12 Megabeam 43 remote Jump Start D 74 Globes H7, H9, H11 61 double Crimp Connectors 50 MiniThinLED® Terminals 75 Globes Xenon 46 dT Connectors 19 Modul 70 Halogen 53 retroVOX® Alarms 60 dT Connectors 12 Module 70 LED 54 retroVOX® Broadband 52 MotoVOX® Horns Alarm 2 HELLA MINING
About HELLA Mining
The HELLA Mining Centre of Excellence was created in HELLA continues to develop, prove and market innovative Australia ten years ago to design, develop and manufacture products based on worldwide leadership in advanced lighting fixed and mobile lighting products specifically for the technology – to demonstrably improve end user profitability mining industry. HELLA uses its research, engineering in mining applications. This is achieved through products and logistic expertise to produce lighting products that are that offer: designed to world class standards that can be used in mining Greater safety applications all over the world. Lower operating cost The research behind the product selection is based upon data Greater productivity collected from mining equipment in use in many different Predictable service regions and applications. This data was utilised to set Better value performance parameters as a baseline criteria for survival in HELLA mining products are backed by the renowned global a mining application. These parameters are used in testing HELLA quality guarantee, and service and distribution network. our products in house before we can be confident to release them to mining field trials and later for general release to the mining industry. This process is vastly different to most Statement of Warranty of our competitors that will pass on products designed HELLA Mining products are covered by a one (1) year for other target segments and “offered for trial” to mining warranty which covers faults in material or workmanship companies with little idea of the outcome. only and provided that the product is used for its intended The product sale is also very different to our competitors as purpose except for globes, ballasts, fuses and sealed beams, only HELLA Mining offer mining companies a free of charge which are on fitment. All HELLA Mining LED products are engineered application service. This service offers the end covered by a five (5) year warranty on light output, excluding user information on the product, aiming angles and actual environmental and physical damage. lighting performance prior to any purchase that includes safety as a key area of concern. This service highlights to the Important Note customer that HELLA Mining are the mining professionals Only products specifically identified as ECE orS AE compliant for lighting and assists our customers with another value are approved for use on public roads, when installed and proposition to their mining purchase. operated as required by local regulation on approved An area of concern to mining companies with global vehicles. The responsibility for correct selection, fitment and shareholders is safety and environment. Any negative operation to meet local regulations is that of the vehicle concerns from ongoing environmental or safety issues can operator. Please ensure local reguations and requirements clearly affect the share price of these multinational firms and are met. therefore there is a major focus on HSE (Health, Safety and the Environment). HELLA Mining has advanced lighting technology PROJECT ARGON: CHARTING THE EXTREMES that meets the criteria for enhanced safety as vision plays a Developing lighting equipment to go the distance in mines vital part in an environment that operates 24 hours a day and requires a deep understanding of their operating systems and has large mobile machinery capable of destruction on a grand specific environmental conditions. scale and a highly mobile road network. At HELLA, we don’t guess, we measure. HELLA Mining products meet the needs of mining companies around the world. The concept of Technology HELLA Australia’s PROJECT ARGON collects and researches With Vision highlights the fact that we exceed our customer’s detailed data from a diverse range of mines and machines. expectations by producing quality products that fulfil the A suite of robust requirements for the harshest industry on earth in an sensors with integrated efficient, advanced and professional manner that offers real data loggers is mounted technology with vision. on mining plant and HELLA Australia is equipped with highly advanced production machines to record and distribution facilities. operating conditions. HELLA Australia has full design and development facilities that After the sensors are include: NATA registered Photometric Laboratory, Chemical recovered from the Analysis Laboratory Facilities, and some of the most advanced machines, their data is downloaded for analysis and used environmental and physical test simulation facilities as the basis of product design and test specifications able to available anywhere. match extreme mining environments. HELLA MINING 3
Applications Engineering
The HELLA Centre of Excellence – Mining provides an We use appropriate, proven technologies and methods to Applications Engineering lighting design service for provide the mining operation with an engineering-based, HELLA Mining customers. The aim of this unique service is application-focused, customised solution. The system design to reduce risk to end users and OEMs of implementing an not only complies with the relevant occupational health and inappropriate lighting design, enabling all stakeholders to safety regulations, but also with real life maintenance and evaluate, comment and positively input into the design prior operational needs. to implementation. HELLA lighting designs typically include; aiming and The HELLA team combines decades of lighting expertise orientation angles, number and type of luminaires, part across many countries and industries with the most numbers, spare parts, illumination level achieved and sophisticated software. However, our most valuable asset appropriate standards referenced. Our service extends to is ongoing consultation combined with extensive practical both fixed and mobile plant lighting designs. The final design on-site mining experience, enabling us to understand the is contained in a clear and concise document that can be unique visual and environmental requirements of the presented to all relevant stakeholders, ready to be integrated mining industry. into on site maintenance documentation systems. We are fully aware of the wide and sometimes conflicting Our experience in Applications Engineering allows us to range of operational requirements, covering the need for create lighting designs in a short time frame and with greater equipment, operator and maintenance personnel limited information. safety, lowered cost of ownership and maintenance, increased productivity requirements and the need for a predictable service life. 4 HELLA MINING CASE STUDY
IAMGOLD Rosebel mine boosts safety with HELLA lamps Case study
IAMGOLD’s “Rosebel” mine is located in a remote area IAMGOLD’s Commitment to Safety, Accountability and of Suriname, with an attributable production in 2012 People – The Installation of two HELLA High-Intensity expected to be between 360,000 and 380,000 ounces. Gold Gas Discharge lights (HID - Xenon) Flood, mounted was first discovered in the Rosebel area in 1879. Since its on Sandvik™ drills: discovery, the land has been both publicly and privately A workforce should always be committed towards ZERO owned and operated. A Mineral Agreement between Golden harm. Looking at challenges in order to improve our day to Star, Grassalco and the Government of Suriname, was day operations and mitigate risks is an ongoing battle but granted in 1994 and a final FeasibilityS tudy was completed one we can win. in August 2002. In April 2011, during a regular pit tour a safety officer and Commercial production commenced in February 2004 the general foreman observed that the lightning intensity and IAMGOLD acquired Rosebel as part of its acquisition around the 13 Sandvik™ drills could be improved, especially of Cambior in late 2006. in the dust hood areas where the drill offsiders must perform operational tasks such as changing drill bits, sampling and guiding the operators during night shift. A pilot test was done on the 010-215 drill and the results were excellent. Two of the standard halogen lights were replaced with High- Intensity Gas Discharge Lights (HID - Xenon). One light was mounted on the top of the cabin and another one next to the dust hood. The benefit of these High-Intensity Gas Discharge Lights (HID - Xenon) is that they increase the lighting intensity and distribution around the drill and also the visibility for the driller and the drill offsider in the dust hood area. The improved levels of lighting significantly reduce the risks of accidents associated with the work conducted by the drill offsiders in the dust hood area.
AFTER
BEFORE HELLA MINING 5
What’s new in this catalogue
HELLA Mining products are covered by a one (1) year warranty which covers DuraRAY3® faults in material or workmanship only LED Rotating Beacon and provided that the product is used for Page 22 its intended purpose except for globes, The third generation of this ballasts, fuses and sealed beams, which award winning beacon ushers are on fitment. All HELLA Mining LED in a new era of innovation in products are covered by a five (5) year mining beacons. warranty on light output, excluding environmental and physical damage. K-LED® Mining LED Rotating & ® AS 5000LED Flashing Beacon Heavy Duty LED Work Page 23 Light – Page 8 A new benchmark in mining 5000 Lumens state of the beacons, with benchmark art heavy duty work light CISPR25 Class 5 EMI footprint. range, tailored to mining requirements. UltraRAY®-R Dual Dual Colour LED Beacons Page 24 New dual colour beacons Power Beam 3000 eliminate the need for multiple LED Work Light lamps where different colour Page 10 warnings are required. 3100 Lumens from a compact high-powered, low wattage DuraLed®-RCL illuminating source. Rear Combination Lamp Page 34 Compact “Fit-and-Forget” lamp Compact LED using the latest technology. Work Light Multivolt™ 9-64V DC Page 11 Handy Box® Very cost-competitive Service Kits compact, lightweight LED Page 56 task light for close range New handy range of kits combine illumination. technical and economic demands without compromising quality. WL200 Halogen Work Light AC/DC Electronic Page 20 Transformers All the performance and Page 66 reliability you expect from a For mains low voltage HELLA halogen work light, in a applications such as LED compact, low cost package. lighting, and meeting the vigorous demands of mining. 6 HELLA MINING
How to read this catalogue Key to symbols: HELLA Product Features Configuration: Electrical: Protection/Hazard Ratings: Standards Compliance: MULTI Multivolt™ Lamp type 24V Rated voltage VOLT H3 IP6K IP rating Electrical Compliance
® MUSTADD MustADD Filters DT Connection type 3W Power consumption/load Transient spike protection ECE Public road traffic APPROVED compliance type
® DRACO DRACO Dampening 1.4Kg Mass 200G Rated shock resistance
MULTI ® FLASH MultiFLASH
Page number 24 HELLA MINING EMERGENCY BEACONS Product section 136
® UltraRAY -R Dual 132
Product Description Dual Colour LED Warning Beacon 187 136 Product dimensions 120° 120° 132 130
187 3 x Ø4 equispaced 120° on PCD 130 Optic appears clear until 120° illuminated 130 New UltraRAY® Dual warning beacons eliminate the need for multiple lamps where 3 x differentØ4 colour warnings are required. They output high visibility dual colours and equispacedcan be used as signal lights to indicate current states of equipment (e.g. amber/red on PCD 130 beacon – red: vehicle has stopped, amber: vehicle is 4in x motion).Ø4 ® equispaced Either of the UltraRAY Dual’s colours beacons,on whichPCD 178 greatly reduces both can be run on its own or both can display operating temperature and demand sequentially– and a rotating or flashing on the vehicle’s electrical system. pattern can be hard-wired or controlled Maximum service life and light output by an in-cabin switch. of the high intensity LEDs is ensured UltraRAY® beacons are4 x Ø4extremely robust, through integrating the heat sinks into equispaced the cast alloy base. The Multivolt™ tolerant to severe vibrationon PCD 178levels and very compact in design. A high impact control module encapsulated directly and shock resistant, polycarbonate lens into the base ensures full light intensity independent of supply voltage and HELLA Mining Part Numbers l Amber /l Red Direct Mount HM450ARDIR is bolted to a heavy-duty cast alloy base, sealed by a neoprene O-ring against protects the beacon against damage l Green / l Red Direct Mount HM450GRDIR dust and water ingress. The UV resistant from overheating, reverse polarity and multi-stage powder coating process short circuits. ensures optimal corrosion protection. Safe and reliable electrical connection Product Features PRODUCT fEATURES Impact resistant polycarbonate lens They are maintenance free with no is facilitated via a highly flexible double- Dual colour beacon allowing moving parts or fragile globes. insulated cable sealed into the base, flashing or rotating pattern Precision fresnel optics UltraRAY® Dual beacons incorporate terminated with bare wire ends. Other Can run one colour only or Powder coated cast alloy base connector options can be supplied as both colours intermittently the unique HELLA Helioshield™ Direct, pipe mount or technology developed specifically for special orders. Switching between colours magnetic installation options warning beacons used on mine sites to UltraRAY® beacons are available in and patterns by hardwiring or fully encapsulated electronics by the use of a toggle switch significantly increase the signal contrast five LED signal colours (amber, red, Double insulated supply cable against bright-sky or snow backgrounds blue, green and white) to suit all signal C-tick compliant, O-ring seals and reduce the occurrence of phantom applications. Installation is possible with EMC compliant to CISPR25 signals in direct sunlight. either the standard direct mount or an Class 2 High efficiency long life LED All UltraRAY® Dual LED beacons are optional pipe mounting kit. Temporary Direct mounting Unique Helioshield™ ambient light suppression improves highly energy efficient delivering up to use applications are best served with the daylight visibility 70% energy saving over conventional magnetic mount version, complete with a pre-wired cable and power plug.
Specifications SPECIfICATIONS Lead Length: 2 metres Multivolt™ 12 –30V DC (double-insulated cable) Power consumption Protection: Overheat, reverse 20W max. polarity and short circuit protected. frequency Rotating: 80 cycles/min Sealed against dust and flash: 72 fpm (quad) moisture to IP6K5 Temperature Range Shock resistant to 200G –20°C to +50°C
Spare parts or SPARE PARTS HM400PIPE 9.HM450WLENS Pipe Mount Kit options White PC Lens 9.HM450fLX flexiMount Adapter HM450GRDIR UltraRAY®Lamp HM450ARDIR UltraRAY®Lamp Dual Colour GREEN/RED Dual Colour AMBER/RED
MULTI SAE 12 to 24 20W BARE 0.9Kg IP6K5 200G Product feature VOLT LED WIRE COMPLIANT V DC MAX. symbols (see above for key) WORK LIGHTS 8 AS 5000LED® 10 Power Beam 3000 11 Power Beam 1000 11 Compact LED Work Light 12 MegaBeam 12 Module 70 LED 13 LED Task Light 14 DuraLED® 1000 14 DuraLED® Magnetic Base 15 DuraLED®700 16 AS500®FF Xenon 18 AS500®FF Halogen 19 Modul 70 Halogen 20 WL200 Halogen 8 HELLA MINING WORK LIGHTS
AS 5000LED® 204 204 Heavy Duty LED Work Light 161 161 DT configuration 130 130 168 168 168 168
PIN B PIN A – +
PIN C DIM TRIGGER
HELLA is proud to introduce into its state of the art LED work light range – the AS 5000LED, a high output, compact and highly versatile heavy-duty work light for use on mining machinery, and suitable for DC electrical systems.
HELLA has developed AS 5000LED® – the next generation of LED work light, one specifically designed for the rigours of the mining environment. By utilising the latest technology and materials, HELLA has achieved a new level of performance for LED lighting, without sacrificing those qualities essential to the mining environment. Part No’s. Close Range Long Range AS 5000LED® is a match for the extreme environmental conditions encountered 9-33V DC HM1500WB HM1500NB in mining, and succeeds where many competitors have failed. 9-33V DC Dimmable HM1500WBD HM1500NBD Multi-adjustable trunnion bracket ensures 24 High Power LEDs deliver over accurate and stable aiming in a high vibration 5000 Lumens of light exactly where it environment in all assembly positions. Bracket PRODUCT FEATURES Fully sealed LED requires no is required, through highly developed locates the axis of rotation in the centre of servicing gravity. Over 5000 Lumen measured optics available in two variations. output Switchable dimming function The AS 5000LED® boasts an efficient DC Voltage model suitable for version available 9-33V with reduced power low Non-stick and easy to clean 60 Watts power consumption, giving it An advanced non-stick surface coating voltage operation 6–11.6VDC surface coating a luminous efficacy close to 100 prevents dirt build-up on the light and Lumens/ Watt. Draco® suspension combined High impact Grilamid® nylon is resistant to acidic minerals and salts. with Heavy duty 316 stainless lens AS 5000LED® operates on reduced The coating is bonded to the housing and steel bracket Suitable for operation in –40C° power mode below 11.6V to prevent will not peel or flake. The light can be Wide beam (close range) and to +50°C environments battery drain on mobile equipment high pressure cleaned. narrow beam (long range) Heavy duty cable when lights are on but the engine is A high impact resistant Grilamid® lens models available gland offers bend protection not running. protects the luminaire from damage, Double insulated silicone HELLA has taken advantage of and is UV stable. supply cable with DT long underground mining experience connector A colour temperature of 5700°K mimics in the development of heavy duty work daylight and ensures a high colour- lights, with an integrated dimming rendering index, critical for performing AS 5000LED Narrow Beam 2.5m high at 5° function in AS 5000LED, suitable for work functions. 20 vehicle passing and efficient above ground daylight operation. The double insulated silicon sheath high temperature cable provides a high The dimming function reduces light quality electrical interface with the output to around 50% and can be supply system. A heavy-duty cable gland controlled by the activation of a second provides strain resistance for the cable active wire via a switch or other means. 20 under extreme vibration. 0 30 60 90 120 15 0 The advanced electronics of the A specially designed driver board AS 5000LED Wide Beam 2.5m high at 5° luminaire ensure stable operation ensures advanced thermal management 20 in a wide range of electrical supply drawing the heat away from the LEDs. conditions. The lamp is protected from reverse polarity input and short HELLA maintains its high standards in circuit faults. electrical certification with the AS 5000LED® LED work light, with AS 5000LED® is designed to operate at approvals for CE, C-Tick Compliance, the extreme range of temperatures often 20 CISPR25 Class 2 and ISO13766-2006 for 0 30 60 90 120 15 0 encountered in underground and surface mining, from –40° to +50° Celsius. earth moving machinery. Integrated thermal protection ensures longevity of the electrical components at the most extreme temperatures.
DT 60W DRACO LED 2.6Kg IP6K9K 200G 12/24V HELLA MINING WORK LIGHTS 9 urface Mining Mains Voltage Mains Voltage Mobile Equipment Fixed Plant Fixed Mining Underground S
AS 5000LEDs installed on a D11 10 HELLA MINING WORK LAMPSLIGHTS
Power Beam 3000 LED Work Light – Multivolt™ 9-33V DC
110 109.9 DT configuration
130
144
As an addition to the HELLA LED work lamp range, the Power Beam 3000 has been developed as a compact high-powered illuminating source.
By combining 16 high-powered LEDs the vehicle’s electrical system, while the into a compact fully sealed die cast quality electronics provide Multivolt™ housing, the Power Beam 3000 achieves operation over a range of voltage levels an outstanding 3100 Lumen output from 9 to 33V DC. The Power Beam 3000 to provide close range illumination also features reverse polarity protection, where physical constraints on mining and overheating protection, which turns machinery exist. the light off when the integrated thermal With a rated operating temperature sensor is triggered. from -40 to +50°C and an expected life The Power Beam 3000 comes pre- span of over 130 times that of a halogen wired with a 150mm high temperature Power Beam 3000 Close Range HMPB300WB bulb, in addition to excellent ingress resistant pigtail loom with pre- Power Beam 3000 Long Range HMPB300NB protection make the Power Beam 3000 connected 2 pin DT plug, for quick, easy suitable for the most unforgiving mining installation. environments. PRODUCT FEATURES Die cast aluminium housing, The low EMC signature (class 5) ensures Operating voltage: bracket made of stainless With a low power consumption of 43 the lamp does not interfere with any Multivolt™ 9-33 V DC steel Watts, the lamp places minimal strain on critical safety equipment such as radios. 16 high power LEDs Ingress Protection IP6K7 and IP6K9K Power consumption: 43 W Life span up to 130 times of a Light output 3100 lm halogen bulb Colour temperature 5700°K 200G shock tested High impact Grilamid® Connection: Pigtail loom with nylon lens high temp silicone cable and Low EMC Signature 2 pin DT (CISPR25 class 5) Polarity protected Environment temp LED fail bridge -40 to +50°C High-temperature protection
Power Beam 3000 LED 2.5m high at 10°
MULTI 9 to 33 43W 1.4Kg IP6K7 IP6K9K 200G VOLT LED V DC HELLA MINING WORK LAMPSLIGHTS 11
Power Beam 1000 LED Work Light – Multivolt™ 9-33V DC Power Beam 1000 LED 2.0m high at 10° 142 112 62
96 1 LUX 39m 114.5
As an addition to the HELLA LED work lamp range, the Power Beam 1000 has been developed as a compact high-powered illuminating source.
Combining 6 high-powered LEDs in a protection turns the light off when the compact, fully sealed die cast housing, integrated thermal sensor is triggered.
Power Beam 1000 provides 850 Lumen The integrated DT Plug allows simple output for close range illumination. installation and waterproof connectivity, A rated operating temperature from -40 and the heavy-duty stainless steel LED Work Light HMPB100 to +50°C and an expected life span of bracket allows for a wide variety of over 130 times that of a halogen bulb, mounting options. PRODUCT FEATURES Environment temp -40 to +50°C plus excellent ingress protection, make The low EMC signature ensures the Multivolt™ 9-32 V DC IP6K7 and IP6K9K it suitable for the most unforgiving lamp does not interfere with any critical mining environments. 6 high power LEDs Lasts up to 130 x halogen bulb safety equipment such as radios or Power consumption 18 W 200G shock tested With a low power consumption of 18 other electrical devices. Light output 850 lm Connection – integrated DT plug Watts, the lamp places minimal strain on SPARE PARTS Colour temperature 6500°K Polarity protected the vehicle’s electrical system while the quality electronics provide Multivolt™ 9.1551LED.06 PMMA Lens LED fail bridge operation over a range of voltage from DT Pigtail Loom, 2 metres Low EMC Signature High-temperature protection 9 to 33V DC. It also features reverse (CISPR25 class 5) 9.1517.08 polarity protection, and overheating Universal Pedestal Mounting Bracket
MULTI 9 to 33 18W 0.6 Kg IP6K7 IP6K9K 200G VOLT LED V DC
Compact LED Work Light LED Work Light – Multivolt™ 9-64V DC 57.4 62
82.3
27.6 The Compact LED Work Light is a lightweight close range light designed for general illumination in areas where physical restraints in mounting locations exist.
LED Work Light HM1590WB A very cost-competitive LED task light – versatile product useful in many different its features include IP68 approval, flylead applications. PRODUCT FEATURES Die-cast aluminium housing and a soft diffuse light pattern (wide The Compact LED Work Light comes 900 lumen output per lamp IP 68 rated beam pattern). fitted with bare wires for multiple (gross lumen) Integrated multiple lamp Typical applications include general area applications. Multivolt range 9V DC to 64V DC linking system lighting around machine walkways, Only 0.6A current consumption Operating temperature stairs, engine bays, forklifts and cargo SPARE PARTS at 12V DC -40ºC to + 60ºC. trays on a light vehicle fleet. 9.1537.08 Impact resistant Stainless steel mounting bracket The Multivoltage range makes this Universal Magnetic Mounting Bracket polycarbonate lens
MULTI 0.33 Kg 9 to 64 VOLT LED V DC 6W IP68 200G 12 HELLA MINING WORK LAMPSLIGHTS
MegaBeam LED Work Light – Multivolt™ 12-24V
HELLA MegaBeam LED is a compact close range work lamp for use on special vehicles and mining machines where high vibration or extreme cold makes the use of conventional work lamps impractical.
Completely sealed waterproof LED work Fully encapsulated Multivolt™ circuitry LED Work Light HM1539LED lamp that is fit-and-forget. Very long delivers consistent illumination from LED Work Light DT HM1539LDD service life combined with no lighting 12-24V DC – even with severe voltage loss due to internal dirt build-up, means fluctuations and low battery voltage. reliable lighting under extreme conditions. Protection against reverse polarity, high- PRODUCT FEATURES Fully sealed “Fit and Forget” Low power consumption and Multivolt™ voltage spikes and over-voltage. 2m double insulated cable Spike protected to +500 volts operation. Free-Form optics and a clear with bare wire ends or short Overvoltage protected to +200V Safe and reliable electrical connection lens optimise light distribution of the high length with DT connector Reverse polarity protected -500V is facilitated via a 2m length of highly intensity white LEDs to give homogenous, Stainless steel bracket Power consumption 7W flexible double insulated cable, terminated IP5K9K efficient large area illumination. The die with either a DT connector or bare 200G shock impulse resistant cast aluminium body is a massive heat Multivolt™ 12V DC to 24V DC wire ends. The supplied stainless steel -40ºC to +50ºC temp range sink, giving maximum service life and Die cast aluminium body mounting hardware is non-resonant and CE compliant LED output. The efficient compact unit fits Anti-corrosion powder coat highly corrosion resistant. confined spaces. Clear glass lens SPARE PARTS & OPTIONS HM8161 Clear Protective Cover Clear cover to be ordered separately MULTI 12 to 24 7W DT 0.8Kg IP5K9K 200G VOLT LED V DC
Module 70 LED 83 75
Work Light – Multivolt™ 12-24V 83 111 5 10 Ø15-28
52 HM70PR HM70PI M10
Module 70 LED is an ultra compact LED work lamp for use on mining support function vehicles or in applications where mounting space is limited. The lamp provides uniform close-range illumination with 12V or 24V electrical systems. High intensity white LEDs provide energy efficient illumination in an ultra reliable design.
Unitary design bonding a cast aluminium suitable for extreme cold or mechanical free-form (FF) reflector, clear glass lens stress where other work lamps are and high-temp polymer housing into a unsuitable. Low power consumption light, efficient, very compact lamp. High- and compactness also makes it suitable performance white LED for ‘fit & forget’, inside confined spaces, with portable LED Work Light DT HM70LEDD sealed lamp requiring no service. power packs, on new generation small PRODUCT FEATURES Reverse polarity and Transient A very long service life and no lighting equipment based on recreational vehicles, battery powered vehicles and to illuminate Warm white light (6500°K) Voltage Suppressor (TVS) loss due to internal dirt build-up equipment bays, onsite service vehicles 200mm double insulated cable gives reliable lighting under extreme Fully sealed against dust and and large machinery. harness with DT connector moisture to IP6K7 and IP6K9K. conditions. Low power consumption and Multivolt™ operation. Free-form (FF) Standard rotating base – allows vertical Power Consumption 15W Stainless steel pedestal reflector optics with a clear lens optimise adjustment of + 48° to -115°, and 360° Multivolt™ 12-24V DC bracket for upright, side or light distribution for even illumination rotation. Stainless steel bracket is non- High-sheen free-form reflector pendant mounting with maximum efficiency. The die cast resonant and corrosion resistant. Optional Aluminium die cast housing SPARE PARTS & OPTIONS aluminium body is a massive heat sink; it pipe mount adaptors with/without Modern clear glass lens HM70PR Pipe mount tube fits easily into confined spaces. rotating adjustment available. Additional Resists shock and vibration attachment (rotating) Withstands extremely high levels of variants available on request. Temp Range -40°C to +50°C HM70PI Pipe mount tube vibration and mechanical shock, and Shock resistant to 200G 9.HM70BR St. steel bracket
12 to 24 15W MULTI DT 0.4Kg IP6K7 200G VOLT LED V DC HELLA MINING WORK LIGHTS 13
LED Task Light
136 49
42 53
On mine sites visibility is paramount to mine safety. HELLA has just launched a low
power LED Task Light that provides extra safety through enhanced visibility, at a fraction of the power consumption of halogen or HID light fittings.
Narrow Beam HM1535NB HELLA compact, low power LED Task resistance to UV and a wide range of Pencil Beam HM1535PB Lights suit various applications where chemicals. High impact strength enables low profile fitting and even illumination the lamp to survive demanding mining Wide Beam HM1535WB is required. The lights are sealed to conditions. withstand high-pressure washing and Product features Stainless steel universal They suit upright or pendant mounting are fit and forget. Their low power usage and are supplied with universal stainless Multivolt™ (9-33V DC) mounting bracket and no-maintenance make these lamps steel mounting brackets. Applications Polarity protected 12 highly efficient LEDs rated a sound investment in mine safety. The include area illumination around and ® at 240 Lumens Spike & overvoltage protection lens is manufactured from Grilamid inside the vehicle. Ultra long life ‘Fit and Forget’ Long term UV resistant Optical Nylon which provides superior <3 Watts power consumption Pre-wired with 2.5 metres of 2 Fully sealed against dust and x 0.75mm² automotive cable high-pressure water jets Homogenous close range Narrow Beam Optic Inbuilt thermal management illumination HM1535NB protection
Pencil Beam Optic HM1535PB
Wide Beam Optic HM1535WB
MULTI BARE 9 to 33 3W LED 0.35Kg IP6K7 IP6K9K VOLT WIRE V DC 14 HELLA MINING WORK LIGHTS
DuraLed® 1000 Lumen White LED Service Light Multivolt™ 9-33V DC 222 34
96
193
HELLA has developed a new range of universal, high intensity and ultra energy efficient DuraLed® LED Service Lights offering the industry benchmark highest efficacy for a variety of heavy-duty mine lighting applications.
® LED lighting offers a number of decisive DuraLed High Efficacy LED Service advantages over conventional globe Lights also offer superior functional technology that are beneficial for mining safety and operating reliability. Unlike Wide Beam HM1550WB work area lighting. The new Mining Halogen globes, LEDs are resistant to ® Magnetic Base DT connector HM1550DT DuraLed High Efficacy LED Service shock and vibration and last a minimum Lights consume as little as 9 watts of 10,000 hours, eliminating the risk Magnetic Base 12V MagCode connector HM1550MAG-12 of power for minimal strain on both of sudden light failure during lamp Magnetic Base 24V MagCode connector HM1550MAG-24 alternator and battery. operation. Magnetic Base CIG/DIN plug HM1550CIG In addition to significantly reduced The lens is manufactured from ultra- current draw, the highly efficient, low durable Grilamid® nylon, a revolutionary Product features Intense white light output temperature LED circuit design ensures high-performance clear polyamide ultra long service life and extremely low developed and manufactured in Industry benchmark highest provides enhanced work efficacy - 50 LEDs rated to a safety and reduced fatigue degradation of performance. Switzerland for extreme impact, UV, total of 1000 lumen per lamp Pre-wired with 2.5 metres Equipped with precision optics and the chemical and stress resistance. Multivolt™ 9-33V DC connecting cable most powerful LEDs available to date, DuraLed® High Efficacy LED Service ® Power consumption < 12W Reverse polarity, spike and DuraLed High Efficacy LED Service Lights are fully sealed against dust over voltage protection Lights provide exceptional white light and moisture ingress and available in Ultra durable Grilamid® nylon lens for extreme impact, Fully sealed to IP6K6 and output and optimum light distribution for a range of output intensities and beam UV, chemical and stress IP6K7 significantly improved work safety and patterns: narrow, pencil and spread resistance Resistant to vibration and reduced fatigue. beam, to suit every individual mine Efficient, low temperature LED shock lighting requirement. circuit design ensures ultra EMC compliant long life and low degradation 2-hole surface mount (screw of performance caps and mounting bushes ® Wide beam precision optic for included) Complementing the DuraLed range is the new heavy duty DuraLed® Magnetic optimum light distribution Base Service Light which uses ultra powerful neodymium magnets and a flexible curly-cord cable. Product features – Ideal for use in confined The 1000 Lumen wide beam light output DIN plug, 12 volt MagCode or 24 volt MAGNETIC BASE MODEL spaces, such as engine bays and under machines provides exceptional illumination in MagCode to meet the needs of a range 1m coiled cord with 8-metre areas where permanent mains power is of users and applications. extension potential. Low power consumption <12 unsuitable. The compact 1 metre extension cable 1000 Lumen Wide Beam Watt Multivolt™ DuraLed The light is quick and easy to install, extends the range of the light to 8 making it an excellent temporary metres from the power source. maintenance or service lamp. The magnets combined have a huge Specifications – MAGNETIC Universal mounting via The magnets simply snap the light holding potential of 44kg, making the BASE MODEL neodymium magnets to any metallic surface and the lamp light resistant to heavy knocks and Multivolt™ 9-33V DC Reverse polarity, spike and can be powered from a variety of vibration. over voltage protection. Power Consumption terminations. The unit is sealed making it resistant to <12W per lamp Sealed against dust and water The Work Light comes in four moisture and dust damage. ingress to IP6K6, IP6K7 connection options, cigarette lighter, The quality electronics allow stable light output over varying power sources from DuraLed 1000 Lumen Wide Beam 2.5m high at 0° 5 9 to 33V DC.
4 Combined with the HELLA PowerPAK system, users will have a truly 3 high performance mobile lighting 2 system.
1
0 5 5
MULTI 9 to 33 12W 0.7Kg IP6K7 200G VOLT LED V DC HELLA MINING WORK LIGHTS 15
DuraLed® 700 Lumen White LED Service Light Multivolt™ 9-33V DC 177 31
100
148 22
HELLA has developed a new range of universal, high intensity and ultra energy efficientD uraLed® LED Service Lights offering the industry benchmark highest efficacy for a variety of heavy-duty mine lighting applications.
LED lighting offers a number of decisive DuraLed® High Efficacy DLE Service Pencil Beam advantages over conventional globe Lights also offer superior functional model shown technology that are beneficial for mining safety and operating reliability. Unlike work area lighting. The new Mining Halogen globes, LEDs are resistant DuraLed® High Efficacy LED Service to shock and vibration and last a Narrow Beam HM15700NB Lights consume as little as 9 watts minimum of 10,000 hours, eliminating of power for minimal strain on both the risk of sudden light failure during Pencil Beam HM15700PB alternator and battery. lamp operation. Wide Beam HM15700WB In addition to significantly reduced The lens is manufactured from ultra- current draw, the highly efficient, low durable Grilamid® nylon, a revolutionary temperature LED circuit design ensures high-performance clear polyamide ultra long service life and extremely low developed and manufactured in Product features Intense white light output degradation of performance. Switzerland for extreme impact, UV, provides enhanced work Industry benchmark highest chemical and stress resistance. safety and reduced fatigue Equipped with precision optics and the efficacy – 36 LEDs rated to a ® total of 700 lumen per lamp Pre-wired with 2.5 metres most powerful LEDs available to date, DuraLed High Efficacy DLE Service DuraLed® High Efficacy LED Service Lights are fully sealed against dust Multivolt™ 9-33V DC connecting cable Lights provide exceptional white light and moisture ingress and available in Power consumption <9W Reverse polarity, spike and over voltage protection output and optimum light distribution for a range of output intensities and beam Ultra durable Grilamid® nylon significantly improved work safety and patterns: narrow, pencil and spread Fully sealed to IP6K6 and lens for extreme impact, reduced fatigue. beam, to suit every individual mine IP6K7 UV, chemical and stress lighting requirement. resistance Resistant to vibration Efficient, low temperature LED and shock circuit design ensures ultra EMC compliant long life and low degradation 2-hole surface mount (screw of performance caps & mounting bushes Available with wide, narrow included) and pencil beam precision optics offering a variety of beam patterns
DuraLed 700 Lumen Wide Beam 2.5m high at 0° DuraLed 700 Lumen Narrow Beam 2.5m high at 0° DuraLed 700 Lumen Pencil Beam 2.5m high at 0° 5 5 5
4 4 4
3 3 3
2 2 2
1 1 1
0 0 0 5 5 5 5 5 5
MULTI BARE 9 to 33 9W WIRE 0.5Kg IP6K7 200G VOLT V DC 16 HELLA MINING WORK LIGHTS
AS500®FF Xenon Heavy Duty Work Light 170 126 120 122 135 127
135 175 202
Optional 19 Pedestal Bracket Trunnion Bracket 56 26 72 141 M10 AS500® FF Xenon is a compact and highly versatile, ultra heavy-duty work lamp for use on mining machinery, suitable for 24V and 12V electrical systems.
Good lighting is essential for a safe and The ergonomic heavy-duty cast productive work area where machine aluminium body has an integral “non- operators can clearly see their work snag” adjustment handle. A robust lens environment and identify hazards in time retaining ring with captive M4 Allen bolts Shown with to take the required action. The AS500® enables rapid routine service access Trunnion Bracket FF delivers excellent lighting under from the front, and high temperature continuous use in extreme conditions. O-ring seals ensure effective sealing. UV resistant multi-stage powder coating Trunnion Pedestal HELLA Free-Form optics deliver a homogenous spread of light, so provides optimal corrosion protection. Wide Beam Multivolt™ DT HM1512WB HM1513WB operators can see comfortably for long Accurate, stable aiming in high vibration Narrow Beam Multivolt™ DT HM1512NB HM1513NB periods. Its light distribution ensures environments in all assembly positions there are no sharp transitions from light is vital. A range of secure mounting to dark, to significantly reduce adaptation options meets almost any requirement. Product features O-ring seals related eye fatigue and stress. The standard trunnion bracket can Modular die cast aluminium Components tested over a The optical modules comprise a be fitted to the body in six different alloy body –40ºC to +105ºC temperature mounting positions, all of which locate range precision-moulded specular reflector, Integral “non-snag” handle permanently assembled to a corrosion- the axis of rotation in the centre of High efficiency & long life D2S Multiple mounting options resistant hardened glass refractor lens gravity to minimize mechanical stress. 35W Xenon light with aiming angles and machined lamp holder for perfect Four M6 Allen bolts in arced slots and Stainless steel trunnion Multivolt™ 8-32V DC focus. A choice of wide and narrow fixed pivot points ensure the aiming bracket with quad bolt IP6K7K asymmetric beam types is available. angle can be locked securely. Secondary fastening mounting holes in the base enable direct 200G shock resistant ballast The integrated, patented HELLA ® mounting, or the use of an optional Draco suspension 50G shock resistant lamp MustADD® filter ensures optimum pedestal bracket. The heavy gauge Free-Form wide and narrow optical performance is maintained over CE compliant stainless steel hardware is non-resonant beam optics product life in the adverse atmospheres Protective clear covers and highly corrosion resistant. Integral MustADD® filter typically encountered in mining. (See available DRACO® dampers eliminate all metal- technical section.) Captive Allen bolts Consumable spares to-metal contact between the lamp and Double insulated silicone interchangeable with HELLA 35W Xenon gas discharge lighting bracket to reduce shock and vibration ® supply cable with DT plug AS200 FF Xenon range systems pioneered by HELLA have transmission. (See technical section for Replaceable encapsulated set the standard across the globe for more information.) ballast optimum visual acuity and comfort Sustainable use of resources is ensured for professional work lamp users. The through the modular system design, integral electronic ballast fitted to the so users can re-use, repair, or recycle AS500® FF range is specifically designed Spare Parts & Options 9.HM15WB lights into new applications. Ballasts can for continuous operation in mining Insert – Wide Optic – be replaced. Beam types and bracket HM8164 applications. (See technical section for Clear Protective Cover AS500 AS200/500 GDL positions and options can be changed. more information.) 9.HMAPEDL 9.HM15NB Halogen models can be upgraded to Pedestal Mounting Bracket Insert – Narrow Optic – Safe, reliable electrical connection Xenon and other future options. Assembly AS200/500 GDL is via short length of highly flexible double insulated cable, terminated with 9.HM15TRN 9.HM15BAL Trunnion Mounting Bracket Multivolt™ Ballast DT connectors. Assembly XN4000 9.HMAWHKD Globe – Xenarc D2S Cable harness kit AS500
Shown with Pedestal Mount Clear cover to be ordered separately
DRACO DT 41W MUSTADD D2S 2.8Kg IP6K7 50G 12/24V HELLA MINING WORK LIGHTS 17
Optional Pedestal Bracket
MultiVolt™ Ballast
Multi-adjustable trunnion bracket ensures accurate and stable aiming in a high vibration environment in all assembly positions. Bracket locates the axis of rotation in the centre of gravity
AS500 FF Xenon Narrow Beam AS500 FF Xenon Wide Beam 30 30 Peak 79 LUX Peak 120 LUX
30 30 0 30 60 90 120 150 0 30 60 90 120 150 18 HELLA MINING WORK LIGHTS
AS500®FF Halogen Heavy Duty Work Light 170 126 135 127 120 122
135 202 175 Optional 19 Pedestal Bracket 26 56 72 Trunnion Bracket 141 M10
AS500® FF Xenon is a compact and highly versatile, ultra heavy-duty work lamp for use on mining machinery, suitable for 24V and 12V electrical systems.
Good lighting is essential for a safe, Accurate and stable aiming in high productive work area where operators vibration environments in all assembly can clearly see their work environment positions is vital. The AS500® FF offers and identify hazards in time. The AS500® a range of secure mounting options for FF is engineered to deliver excellent almost any requirement. The standard lighting under continuous use in extreme trunnion bracket can be fitted to the Shown with environmental conditions. body in six different mounting positions; Trunnion Bracket HELLA Free-Form optics deliver a all of which locate the axis of rotation Trunnion Pedestal homogenous spread of light, so operators in the centre of gravity to minimize can see comfortably for long periods. Its mechanical stress. Four M6 Allen bolts in Wide Beam DT HM1510WB HM1511WB light distribution ensures there are no arced slots and fixed pivot points ensure Narrow Beam DT HM1510NB HM1511NB sharp transitions from light to dark, to that the aiming angle can be locked significantly reduce adaptation related eye securely. Secondary mounting holes in fatigue and stress. the base of the AS500 FF enable direct Product features O-ring seals mounting onto equipment, or the use of The optical modules comprise a Modular die cast aluminium Components tested over –40ºC an optional pedestal bracket. The heavy precision-moulded specular reflector, alloy body to +105ºC temperature range gauge stainless steel hardware is non- permanently assembled to a corrosion- Integral “non-snag” handle H3 Halogen 70W 24V supplied resonant and highly corrosion resistant. resistant hardened glass refractor lens Multiple mounting options Can fit H3 Halogen 55W 12V Integral DRACO® dampers eliminate all and machined lamp holder, ensuring metal-to-metal contact between the Stainless steel trunnion bracket High efficiency & long life D2S perfect focus. A choice of wide and narrow lamp and bracket to reduce shock and with quad bolt fastening 35W Xenon light asymmetric beam types is available. vibration transmission. Sustainable use of Draco® suspension 12V DC & 24V DC options The integrated, patented HELLA resources is ensured through the modular Free-Form wide and narrow IP6K7K ® MustADD filter ensures optimum optical system design, so users can re-use, repair, beam optics 200G shock resistant lamp performance is maintained over product or recycle lights into new applications. ® MustADD filter Protective clear covers available life in the adverse atmospheres typically Ballasts can be replaced or exchanged to Captive Allen bolts Consumable spares encountered in mining. Safe and reliable suit different voltages. Both beam types Double insulated silicone supply interchangeable with HELLA electrical connection is via a short length and mounting bracket positions and cable with DT plug AS200FF® Xenon range of highly flexible double insulated cable, options can be changed. Halogen models terminated with DT connectors. can also be upgraded to Xenon and other An ergonomic heavy-duty cast aluminium future options. Spare Parts & Options 9.HMAWHKD body with an integral “non-snag” Cable harness kit AS500 HM8164 adjustment handle is the basis of all Clear Protective Cover AS500 9.HMASHWB Insert – Wide AS500® FF lights. A robust lens retaining Optic – AS200/500 H3 9.HMAPEDL Pedestal ring with captive M4 Allen bolts enables Mounting Bracket Assembly 9.HMASHNB Insert – Narrow rapid routine service access from the Optic – AS200/500 H3 9.HM15TRN Trunnion front, while high temperature O-ring seals Mounting Bracket Assembly YC2470 Globe – H3 24V ensure effective sealing. A UV resistant YC1255LL Globe – H3 12V multi-stage powder coating process ensures optimal corrosion protection. AS500 FF Halogen Narrow Beam 2.5m high at 5° Clear cover to be 20 ordered separately Shown with Pedestal Mount
20 0 20 40 60 80 10 0
AS500 FF Halogen Wide Beam 2.5m high at 5° 20
Multi-adjustable trunnion bracket ensures accurate and stable aiming in a high vibration environment in all assembly positions. Bracket locates the axis of rotation in the centre of gravity
20 0 20 40 60 80 10 0
DRACO DT 70W MUSTADD H3 2.2Kg IP6K7 50G 12/24V HELLA MINING WORK LIGHTS 19
Modul 70 Halogen Work Light
H3 H9
HELLA Modul 70 is an ultra-compact Halogen work lamp for use on mining support function vehicles or in applications where space is very limited. The lamp provides close-range illumination or long-range illumination with 12V or 24V electrical systems.
The unitary design directly bonds a Direct access to the globe without the cast aluminium Free-Form reflector, use of a tool enables rapid routine lamp holder, clear glass lens and high service access. High temperature O-ring temperature polymer housing into a low seals integral to the H9 globe, and a mass, efficient, very compact work lamp. protective rubber cap for H3 variants, The brilliant Free-Form optics and clear ensure effective sealing. lens of the Modul 70 reduce scatter A rotating base in addition to the losses and improve beam control. elevation allows vertical adjustment of Designed specifically for the new + 48° to -115°, and 360° rotation. The generation of high performance Halogen stainless steel bracket is non-resonant globes, the H9 (12V only) model is and highly corrosion resistant. excellent where high levels of light may Safe, reliable electrical connection is via be required for short periods but the cost a 200mm length of highly flexible double of Xenon cannot be justified. H3 variants insulated cable, terminated with a DT 12V H9 24V H3 of the Modul 70 are also available for connector. Other connector options can Wide Beam HM70H9WB-12V HM70H3WB-24V less demanding applications. A choice be supplied as special orders. of wide and narrow asymmetric beam Narrow Beam Additional variants of the Modul 70 are HM70H9NB-12V HM70H3NB-24V types is available to suit different available on special request. applications. (See page 3 for information Product features Electrical connection: 200mm on HELLA’s applications engineering service.) Free-Form optics double insulated cable harness, terminated with DT connector; Clear lens “brilliant” appearance other terminations available on Die cast aluminium reflector special request Tool-less globe access Stainless steel bracket Impact resistant housing IP5K9K 50G shock resistant lamp H9 12V 65W globe included ROHS compliant H3 24V 70W globe included
HM70PR HM70PI Spare Parts & Options 9.HM70BR Bracket Stainless HM70PR Pipe mount tube steel Modul 70 attachment for rotating 9.HM70DC Dust Cap H3 HM70PI Pipe mount tube CF1265 Globe H9 – 12V 12V H9 attachment YC2470 Globe H3 – 24V Halogen Globe 9.HM70WH Wiring harness 9.HM70WH H9, 2m
Modul 70 Halogen Narrow Beam H9 12V 2.5m high at 5° Modul 70 Halogen Wide Beam H9 12V 2.5m high at 5° 20 20 24V H3 Halogen Globe
20 20 0 20 40 60 80 10 0 0 20 40 60 80 10 0
Modul 70 Halogen Narrow Beam H3 24V 2.5m high at 5° Modul 70 Halogen Wide Beam H3 24V 2.5m high at 5° 20 20
20 20 0 20 40 60 80 10 0 0 20 40 60 80 10 0
12/24V 70W MULTI DT 0.5Kg VOLT H3, H9 IP5K9 50G max 20 HELLA MINING WORK LIGHTS
WL200 Halogen Work Light
DT configuration
WL200 Halogen is a low cost, compact and highly versatile heavy-duty work light for use on mining machinery; suitable for 24V and 12V electrical systems. The work lamp features a robust nylon housing with a strong glass lens, a built in DT plug and is available in 12V H3 55W or 24V H3 70W.
Good lighting is essential to create a permanently assembled to a corrosion- safe and productive work area where resistant hardened glass refractor machine operators can clearly see their lens and lamp holder, ensuring perfect work environment and identify any focus of each unit. HELLA integrated hazards in time to take the required a membrane breather element into action. The WL200 is engineered to the WL200 to ensure the optical deliver excellent lighting in the extreme system remains virtually dust free environmental conditions encountered in over the product’s life in the adverse Close Range 12V HM1528WB-12 mining applications. atmospheres typically encountered in mining. Close Range 24V HM1528WB-24 WL200 lights employ HELLA Free- Form optics to deliver an homogenous Safe and reliable electrical connection is spread of light, enabling operators to see facilitated via a DT connector built into comfortably for long periods of time. The the housing. WL200 lights use a highly Product features Built in DT connector light distribution of the beam ensures corrosion resistant, heavy-duty, UV- UV resistant polymer body O-ring seals in the back an absence of sharp transitions from resistant polymer body. light to dark in the operator’s visual field, Glass lens Components tested over a –40ºC A dust and water proof plug in the rear significantly reducing adaptation related enables easy routine service access Stainless steel bracket to +50ºC temperature range eye fatigue and stress. from the rear while high temperature H3 Halogen 70W 24V and H3 Free-Form wide beam optics The optical modules comprise of a O-ring seals ensure effective sealing. Halogen 55W 12V available Membrane breather element precision-moulded specular reflector, IP6K9K Double insulated
SPARE PARTS YC2470 Globe – H3 24V YC1255LL Globe – H3 12V
55W/12V DT 0.76Kg H3 IP6K9K 50G 12/24V 70W/24V 21 21
EMERGENCY BEACONS
22 DuraRAY3® 23 K-LED® Mining 24 UltraRAY®-R Dual 25 UltraRAY®-R Twin 26 UltraRAY®-R “Rotating” 27 UltraRAY® 28 NaviLED® M 29 OptiRAY® 30 OptiRAY® E 31 DuraLED® M High Intensity 32 PulseRAY® KLX 32 PulseRAY® E67 22 HELLA MINING EMERGENCY BEACONS
DuraRAY3® LED Rotating Beacon 3 x Ø6 equispaced on PCD Ø150 3 x M4 130.6 equispaced on PCD Ø107
159 3 x M4 equispaced 132.5 on PCD Ø130
25mm Pipe Thread 169 Top view
HELLA’s new DuraRAY3® ultra durable LED warning beacons usher in a new era of innovation, building on the award winning design of their predecessors. DuraRAY3® beacons are designed for mining and construction applications where the cost of equipment downtime is large and safety is paramount.
Their cast alloy construction and the Mining products actively prevents dirt impact and chemical resistant Xylex lens build-up on the beacon and is resistant enables DuraRAY3® beacons to survive to acidic minerals and salts. The coating much larger crush or impact loads than is bonded to the housing and will not conventional optical beacons. peel or flake. DuraRAY3® beacons offer excellent The Multivolt™ system allows for Amber - illuminated beam control to ensure very good installation on machines that may have penetration of fog and dust without varying voltage outputs due to engine blinding the operator through load. Light output from the high-emitting back scatter, whilst delivering high LEDs is not affected by this varying Amber Direct Mount HM9500ADIR observability from a distance with supply, with a range of 9-33V DC. Red Direct Mount HM9500RDIR minimal close-up glare. The increased light output from the Solid state LED beacons are gaining latest generation of LEDs ensures safety popularity due to their zero maintenance is not compromised. and long service life over conventional By combining a cast aluminium housing Product features Sealed to IP6K9K and pre-wired rotating beacons, particularly in harsh with the latest generation Xylex® lenses, mining conditions. High impact resistant Xylex® to prevent ingress of dirt and the DuraRAY3® is assured excellent lens system moisture The new range of DuraRAY3® LED long term resistance against cleaning Heavy-duty cast alloy 200G shock resistant warning beacons build on an award chemicals, UV and impact damage for base and cap for increased Low EMC signature winning design with the addition of a increased durability and long service life. new intelligent electronic control system mechanical strength and Low current draw DuraRAY3® beacons are fully sealed vibration resistance combined with the latest generation ‘Fit and Forget’ products that can be Self-diagnostic electronics for of higher output LEDs. Higher EMC Advanced self cleaning protection against transient submerged and high-pressure washed standard CISPR25 Class 3 certification surface coating for optimal voltage spikes and reverse from any direction. Product features corrosion and UV protection. polarity improves safety and reliability with other Multivolt™ 9-33V DC. electrical devices. ISO 13766-2006 LED function colour variants AS/NZS CISPR25 Class 3 available (Amber, Red) A new advanced non-stick surface Flame retardant to UL94HB coating developed specifically for HELLA
Spare Parts 9.HM9386.02 Installation Kit
HM9500ADIR HM9500RDIR
MULTI 9 to 33 33W DT IP6K9K 200G VOLT LED V DC MAX HELLA MINING EMERGENCY BEACONS 23
K-LED® Mining LED Warning Beacon – Amber ø146
120° (x3)
120° (x3) 49.5 80 87.6 ±0.5
ø130 R24
ø150 ±0.5 3 threaded hole ø164.7 M5, depth 14mm ø6
ø169.3 48°
connection cable 3x1mm2 1450 20
New K-LED® Mining is the new benchmark in the world of low profile mining beacons. This state of the art beacon is designed for smaller mobile vehicles to suit modern styling requirements.
Designed by HELLA, K-LED® at night – and with ECE and SAE Mining’s unsurpassed EMI footprint compliance (amber and red) the product meets the highest possible standard is suitable for road vehicles as well. (CISPR25 Class 5). Wherever The spec is ‘Made for Mining’. Before beacons risk interference with radio launch the K-LED® Mining had to pass communications, K-LED® Mining is the tough HELLA Mining Specification the solution of choice. including 200g drop test (10,000 cycles) Amber Direct Mount HM9600ADIR K-LED® Mining can be mounted directly and high load dump tests – ensuring this next to radio communication systems becomes a ‘fit and forget’ beacon for the Amber Magnet Mount HM9600AMAG and there will be no disturbance from end user. Amber Pole Mount HM9600APIP the beacon. With its low profile of 87.6mm, K-LED® Even though the beacon is ‘whisper Mining is ideal for light bars and all quiet’ its 20 high power LEDs provide applications where height is critical. high light output for best visibility. Its Mounting options are direct, magnetic Product features High EMC resistance: meets automatic day/night sensor adjusts and pole mounting, for maximum CISPR25 class 5 Multivolt™ 9-33V DC brightness to avoid glare discomfort versatility. Low profile beacon: height High Load dump protection only 87.6mm (TVS) ensures long service life Mounting parameters Reverse polarity protection compliant to DuraRAY® and Light sensor for day/night UltraRAY® series detection Amber and red ECE and SAE IP 67 compliant: ECE R65 TA2, ECE Shock tested to 200g R65 TR2, SAE J 845 Class 1 Temperature range -40°C to 20 high power LEDs 60°C Impact resistant Yellow powder coated housing polycarbonate lens Improved corrosion resistance Very high efficiency – coating strongly resists components flaking compared to other Flashing or rotating pattern brands
MULTI 9 to 33 33W DT IP67 200G VOLT LED V DC MAX 24 HELLA MINING EMERGENCY BEACONS
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® UltraRAY -R Dual 132
Dual Colour LED Warning Beacon 187 136
120°
120° 132 130
187 3 x Ø4 equispaced 120° on PCD 130 Optic appears clear until This high output LED beacon120° can run one colour at a time illuminated or both colours intermittently 130 New UltraRAY®-R Dual warning beacons eliminate the need for multiple lamps where 3 x differentØ4 colour warnings are equired.r They output high visibility dual colours and equispacedcan be used as signal lights to indicate current states of equipment (e.g. amber/red on PCD 130 beacon – red: vehicle has stopped, amber: vehicle is 4in x motion).Ø4 ® equispaced Either of the UltraRAY -R Dual’s colours beacons,on whichPCD 178 greatly reduces both can be run on its own or both can display operating temperature and demand sequentially – and a rotating or flashing on the vehicle’s electrical system. pattern can be hard-wired or controlled Maximum service life and light output by an in-cabin switch. of the high intensity LEDs is ensured UltraRAY®-R Dual beacons4 x Ø4 are extremely through integrating the heat sinks into equispaced the cast alloy base. The Multivolt™ robust, tolerant to sevonere PCD vibration 178 levels and very compact in design. control module encapsulated directly A high impact and shock resistant, into the base ensures full light intensity independent of supply voltage and l Amber /l Red Direct Mount HM450ARDIR polycarbonate lens is bolted to a heavy-duty cast alloy base, sealed by protects the beacon against damage l Green / l Red Direct Mount HM450GRDIR a neoprene O-ring against dust and from overheating, reverse polarity and water ingress. The UV resistant multi- short circuits. stage powder coating process ensures Safe and reliable electrical connection Product features Impact resistant polycarbonate lens optimal corrosion protection. They are is facilitated via a highly flexible double- Dual colour beacon allowing maintenance free with no moving parts insulated cable sealed into the base, flashing or rotating pattern Precision Fresnel optics or fragile globes. terminated with bare wire ends. Other Can run one colour only or Powder coated cast alloy base ® connector options can be supplied as both colours intermittently UltraRAY -R Dual beacons incorporate Direct, pipe mount or the unique HELLA Helioshield™ special orders. Switching between colours magnetic installation options technology developed specifically for UltraRAY®-R Dual beacons are available and patterns by hardwiring or Fully encapsulated electronics by the use of a toggle switch warning beacons used on mine sites to in five LED signal colours (amber, red, Double insulated supply cable significantly increase the signal contrast blue, green and white) to suit all signal C-tick compliant, O-ring seals against bright-sky or snow backgrounds applications. Installation is possible with EMC compliant to CISPR25 and reduce the occurrence of phantom either the standard direct mount or an Class 2 High efficiency long life LED signals in direct sunlight. optional pipe mounting kit. Temporary Direct mounting Unique Helioshield™ ambient light suppression improves All UltraRAY®-R Dual LED beacons are use applications are best served with the daylight visibility highly energy efficient delivering up to magnetic mount version, complete with 70% energy saving over conventional a pre-wired cable and power plug.
Specifications Lead Length: 2 metres Multivolt™ 12 –30V DC (double-insulated cable) Power consumption Protection: Overheat, reverse 20W max. polarity and short circuit protected. Frequency Rotating: 80 cycles/min Sealed against dust and Flash: 72 fpm (quad) moisture to IP6K5 Temperature Range Shock resistant to 200G –20°C to +50°C
Spare Parts HM400PIPE 9.HM450WLENS Pipe Mount Kit White PC Lens 9.HM450FLX FlexiMount Adapter HM450GRDIR UltraRAY®Lamp HM450ARDIR UltraRAY®Lamp Dual Colour GREEN/RED Dual Colour AMBER/RED
MULTI SAE 12 to 24 20W BARE 0.9Kg IP6K5 200G VOLT LED WIRE COMPLIANT V DC MAX. HELLA MINING EMERGENCY BEACONS 25
136
® UltraRAY -R TWIN 132
LED Warning Beacon 187 136
120°
120° 132 130
187 3 x Ø4 equispaced on PCD 130 120° HM500AFLX UltraRAY-R TWIN
120° including vibration-proof pole mount adapter 130 The new UltraRAY®-R Twin LED beacon has been developed for increased visibility in ® 3 xbright Ø4 sunlight with more than double the luminous intensity of the original UltraRAY . equispaced on PCD 130 4 x Ø4 The UltraRAY®-R Twin LED features cast alloy base.equispaced The Multivolt™ control on PCD 178 either a rotating or flashing pattern module encapsulated directly into the easily selectable by grounding the base also protects the UltraRAY®-R function wire, so users can change the Twin against damage from overheating, flashing pattern with an in-cabin switch, reverse polarity and short circuits. (See removing the need to open the unit. technical section for more Multivolt™ 4 x Ø4 It is extremely robust,equispaced tolerant to severe information.) on PCD 178 vibration levels and very compact in The UltraRAY®-R Twin LED warning Direct Mount Magnetic Mount design. Equipped with a high impact beacon is optimised for continuous use l Amber HM500ADIR HM500AMAG and shock resistant polycarbonate lens applications on mining equipment, to bolted to a heavy-duty cast alloy base, it ensure highly effective warning efficiency l Red HM500RDIR HM500RMAG is sealed by a neoprene O-ring against in daylight on surface operations in l Blue HM500BDIR HM500BMAG dust and water ingress. the extreme environmental conditions l Green HM500GDIR HM500GMAG The UltraRAY®-R Twin LED warning encountered in mining applications. ® l White HM500WDIR HM500WMAG beacon is maintenance free with no The UltraRAY -R Twin LED also features moving parts or fragile globes. LED a patented Helio® shield, which protects beacons are highly efficient, delivering the beacon’s internal components from ® Product features Direct, pipe mount or magnetic up to a 70% energy saving over UV damage. The UltraRAY -R Twin LED conventional beacons. This greatly beacon is available in five LED signal Certified SAE J845 Class 1 red installation options & amber Low current draw reduces operating temperature and colours (amber, red, blue, green and demand on electrical systems. white) to suit all signal applications. Available in amber, red, blue, EMC compliant to CISPR25 Installation is possible with either the green and white Class 2 Maximum service life and light output standard direct mount, or an optional User selectable output (rotate Fully encapsulated electronics of the high intensity LEDs is ensured by integrating the heat sinks into the magnetic mount or pipe mounting kit. or quad flash patterns) Overheat, reverse polarity and Automatic daylight detection short circuit protection Impact resistant smooth High efficiency, polycarbonate lens long life LED light Precision Fresnel optics Requires Powder coated cast alloy base 10 Amp fuse
Amber Red Blue Green White Specifications Lead Length: 2 metres Multivolt™ 12 –30V DC (double-insulated cable) Power consumption Protection: Overheat, reverse 50W average polarity and short circuit protected. Frequency Rotating: 80 cycles/min Sealed against dust and Flash: 72 fpm (quad) moisture to IP6K5 Temperature Range Shock resistant to 200G –20°C to +50°C
Spare Parts 9.HM450GLENS 9.HM450ALENS Green PC Lens Amber PC Lens 9.HM450WLENS 9.HM450RLENS White PC Lens Red PC Lens HM400PIPE 9.HM450BLENS Pipe Mount Kit Blue PC Lens 9.HM450FLX FlexiMount Adapter
MULTI BARE SAE 12 to 24 50W LED 0.9Kg COMPLIANT IP6K5 200G VOLT WIRE V DC AVERAGE 26 HELLA MINING EMERGENCY BEACONS
136
® UltraRAY -R “Rotating” 132
LED Warning Beacon 187 136
120°
120° 132 130
187 3 x Ø4 equispaced HM450AFLX UltraRAY-R 120° on PCD 130 including vibration proof
120° pole-mount adapter
130 UltraRAY®-R LED warning beacons are optimised to deliver high visibility warning 3 x signalsØ4 in the dusty conditions of surface mining operations – day and night. equispacedUltraRAY®-R beacons feature user-selectable ‘rotating’ or quad flash patterns. on PCD 130 4 x Ø4 ® equispaced UltraRAY beacons are extremely robust, on the vehicle’son PCD 178 electrical system. tolerant to severe vibration levels and Maximum service life and light output very compact in design. Each beacon is of the high intensity LEDs is ensured equipped with a high impact and shock through integrating the heat sinks into resistant, polycarbonate lens bolted to a the cast alloy base. The Multivolt™ heavy-duty cast alloy4 xbase, Ø4 sealed by a control module encapsulated directly equispaced neoprene O-ring againston PCD dust 178 and water into the base ensures full light intensity ingress. The UV resistant multi-stage independent of supply voltage and Direct Mount Magnetic Mount powder coating process ensures optimal protects the beacon against damage l Amber HM450ADIR HM450AMAG corrosion protection. UltraRAY® LED from overheating, reverse polarity and l Red HM450RDIR HM450RMAG warning beacons are maintenance free short circuits. with no moving parts or fragile globes. l Blue HM450BDIR HM450BMAG Safe and reliable electrical connection UltraRAY®-R ‘rotating’ beacons is facilitated via a highly flexible double- l Green HM450GDIR HM450GMAG incorporate the unique HELLA insulated cable sealed into the base, l White HM450WDIR HM450WMAG Helioshield™ technology developed terminated with bare wire ends. Other specifically for warning beacons used connector options can be supplied as Product features Fully encapsulated electronics on mine sites to significantly increase special orders. User selectable ‘rotating’ or Overheat, reverse polarity and the signal contrast against bright-sky UltraRAY® beacons are available in quad flash patterns* short circuit protection or snow backgrounds and reduce the five LED signal colours (amber, red, SAEJ845 Class I (red and EMC compliant to CISPR25 occurrence of phantom signals in blue, green and white) to suit all signal amber) Class 2 direct sunlight. applications. Installation is possible with Impact resistant Double insulated All UltraRAY®-R LED beacons are either the standard direct mount or an polycarbonate lens supply cable highly energy efficient delivering up to optional pipe mounting kit. Temporary Precision Fresnel optics O-ring seals 70% energy saving over conventional use applications are best served with the Powder coated cast alloy base High efficiency, beacons, which greatly reduces both magnetic mount version, complete with long life LED light Direct, pipe mount or operating temperature and demand a pre-wired cable and power plug. magnetic installation options Unique Helioshield™ ambient light suppression improves Low current draw daylight visibility
* Preset to ‘rotating’ pattern
Specifications Lead Length: 2 metres Multivolt™ 12 –30V DC (double-insulated cable) Amber Red Blue Green White Power consumption Protection: Overheat, reverse 20W max. polarity and short circuit protected. Frequency Rotating: 80 cycles/min Sealed against dust and Flash: 72 fpm (quad) moisture to IP6K5 Temperature Range Shock resistant to 200G –20°C to +50°C
Spare Parts 9.HM450GLENS 9.HM450ALENS Green PC Lens Amber PC Lens 9.HM450WLENS 9.HM450RLENS White PC Lens Red PC Lens HM400PIPE 9.HM450BLENS Pipe Mount Kit Blue PC Lens 9.HM450FLX FlexiMount Adapter
MULTI SAE 12 to 24 20W BARE 0.9Kg IP6K5 200G VOLT LED WIRE COMPLIANT V DC MAX. HELLA MINING EMERGENCY BEACONS 27
136
® UltraRAY 132
LED Warning Beacon 187 136
120°
120° 132 130
187 3 x Ø4 equispaced HM400AFLX UltraRAY 120° on PCD 130 including vibration proof pole-mount adapter 120°
130 UltraRAY® LED warning beacons are optimised for continuous use applications 3 x onØ4 mining equipment, for highly effective warning efficiency in daylight on surface equispacedoperations in the extreme environmental conditions encountered in mining. on PCD 130 4 x Ø4 UltraRAY® LED beacons offer multiple, extremely equispacedpower efficient, which greatly on PCD 178 user-selectable flash patterns to suit a reduces both operating temperature large variety of applications. Additional and demand on the vehicle’s electrical user selectable features include a system. Maximum service life and battery saver mode to alert users if the light output of the high intensity LEDs equipment power supply4 x Ø4 drops below is ensured through integrating the normal operating voltageequispaced levels to heat sinks into the cast alloy base. The on PCD 178 conserve power, as well as a daylight Multivolt™ control module encapsulated sensing that can automatically adjust the directly into the base also protects Direct Mount Magnetic Mount intensity of the beacon to ambient light the UltraRAY® against damage from l Amber HM400ADIR HM400AMAG levels. A reverse gear circuit allows the overheating, reverse polarity and short flash pattern to be changed to alert staff circuits. Safe and reliable electrical l Red HM400RDIR HM400RMAG of the travel direction of the equipment. connection is facilitated via a highly l Blue HM400BDIR HM400BMAG The desired operational mode can be flexible double insulated cable sealed l Green HM400GDIR HM400GMAG selected by simply changing the DIP into the base, terminated as a short l White HM400WDIR HM400WMAG switch settings on the circuit board. length with a DT connector or 2m cable UltraRAY® beacons are extremely robust, with bare wire ends. Other connector tolerant to severe vibration levels and options can be supplied to special order. Product features Fully encapsulated electronics very compact in design. Each beacon is UltraRAY® beacons are available in SAE J845 Class 1 red & amber 1.5kg mass equipped with a high impact and shock- five LED signal colours (amber, red, Available in amber, red, blue, 200G shock impulse resistant resistant, clear polycarbonate lens blue, green and white) to suit all signal bolted to a heavy-duty cast alloy base, applications. Installation is possible with green and white Overheat, reverse polarity and User selectable flash patterns short circuit protection sealed by a neoprene O-ring against either the standard direct mount or an dust and water ingress. A UV resistant optional pipe mounting kit. Temporary (4) Double insulated supply cable Automatic daylight detection with DT or AMP plug multi-stage powder coating process use applications are best served with the ensures optimal corrosion protection. magnetic mount version, complete with Impact resistant smooth O-ring seals ® a pre-wired cable and power plug. polycarbonate lens Tested over a –20ºC to +50ºC Unlike Xenon flash strobes, UltraRAY Clear precision Fresnel optics temperature range LED beacons are maintenance free and Cast alloy base High efficiency, Direct, pipe mount or long life LED light magnetic installation options IP6K5 Multivolt™ 12 –30V DC 200G shock resistant Low current draw
Amber Red Blue Green White
Spare Parts 9.HM400LENS Clear Lens HM400PIPE Pipe Mount Kit 9.HM450FLX FlexiMount Adapter
MULTI SAE 12 to 24 20W BARE 0.9Kg IP6K5 200G VOLT LED WIRE COMPLIANT V DC MAX. 28 HELLA MINING EMERGENCY BEACONS
NaviLED® M Warning Beacon
83 90
The HELLA NaviLED® M range of surface mount LED signal lamps is designed to provide all-round visibility. It is targeted for mining production equipment where coloured signal lamps provide operational status and identification information.
As a new feature all NaviLED® M LED meets HELLA Mining requirements. signal lamps now offer a single flashing Advanced Multivolt™ circuitry pioneered signal light in addition to the standard by HELLA which provides reverse ‘steady on’ signal light function. The polarity, spike and over-voltage additional flashing function provides protection for long life and reliable optimum warning efficiency and renders operation of the LED, is sealed into the lamp suitable for use as a fault the base. The lamps deliver consistent indication device. The preferred signal illumination from 9-33V (See technical function is selected by simply reversing With 2.5m cable section for additional information.) bare wire the wiring polarity. NaviLED® M lamps are available in five l Amber HM290ADIR The ergonomic, user-friendly design has LED signal colours (amber, red, blue, no sharp edges or protruding fasteners green and white). l Red HM290RDIR when installed. HELLA engineers Maximum service life and light output l Blue ® HM290BDIR NaviLED M lamps to ensure a very long of the high intensity LED light source is l Green HM290GDIR service life with no lighting loss due to ensured through an integral aluminium internal dirt build-up; they are well suited l White HM290WDIR heat sink. A multi component refractor to wet and corrosive environments and system delivers controlled rotationally tolerate short-term immersion. symmetrical light distribution with Excellent durability of the housing and minimal losses. The smooth self- Product features Multivolt™ 9-33V DC active LED electronics, as well as long cleaning exterior lens can be re-polished ‘Flashing’ or ‘Steady On’ Spike protected to +500 volts term impact, chemical and UV damage if required, with no detrimental effect on signal light Over voltage protected to resistance in the highly corrosive and light-output or chemical resistance. Flash rate 100 fpm (approx) +200 volts abrasive mining environment, is ensured Safe and reliable electrical connection High visibility yellow, impact- Reverse polarity protected to through meticulous testing and selection is facilitated via a short length double resistant acrylic base -500 volts of materials and assembly processes. insulated multi core cable. Other ® Clear UV and chemical Low power consumption (2W) NaviLED M signal lamps have connector options can be supplied as resistant modified acrylic lens Sealed to IP6K6 and IP6K7 undergone extensive ‘test to destruction’ special orders. Function colours coded into to withstand temporary programs to ensure product reliability lens caps immersion and high pressure Amber, red, blue, green and washing white functions available 200G shock tested 3km minimum visible distance Tested over a –40ºC to +70ºC Single high intensity LED temperature range light source External elements Sealed unit pre-wired manufactured from flame Amber on Red on Blue on Green on White on with multi strand double retardant polymers rated insulated cable UL94 HB
Optic appears clear until illuminated in all lamps
MULTI DT 9 to 33 2W LED 0.5Kg IP6K7 200G VOLT V DC HELLA MINING EMERGENCY BEACONS 29
® OptiRAY 106 LED Warning Beacon
113
106 140
113
140 optiray OptiRAY® LED warning beacons are versatile lights designed for heavy duty use on mining equipment and service vehicles that need light output matched to the ambient lighting, for optimum warning efficiency day or night, surface or underground.
OptiRAY® LED beacons offer multiple, extremely power efficient. Each beacon user-selectable flash patterns, including draws a maximum of only 1 Amp at 12V, a rotatingoptiray beam, to suit a large variety of which greatly reduces both operating applications. Additional user-selectable temperature and demand on the features include a battery saver mode vehicle’s electrical system. Maximum to alert users if the equipment power service life and light output of the high supply drops below normal operating intensity LEDs is ensured through using voltage levels to conserve power, as internal aluminium heat sinks. The
well as daylight sensing that can switch Multivolt™ control module also protects the beacon off during daylight hours the OptiRAY® against damage from or automatically adjusts the intensity overheating, reverse polarity and short Direct Mount Magnetic Mount of the beacon to ambient light levels. circuits. (See technical section for more l Amber HM360ADIR HM360AMAG The desired operational mode can be Multivolt™ information.) l Red HM360RDIR HM360RMAG selected by simply changing the DIP Safe and reliable electrical connection switch settings on the circuit board. l Blue HM360BDIR HM360BMAG is facilitated via a highly flexible double OptiRAY® beacons are extremely robust, insulated cable sealed into the base. l Green HM360GDIR HM360GMAG tolerant to severe vibration levels and Other connector options can be supplied l White HM360WDIR HM360WMAG very compact in design. Each beacon is as special orders. Battery Pack Magnetic Battery Pack equipped with a high impact and shock OptiRAY® beacons are available in five resistant, clear polycarbonate lens, and a l Amber HM360ABP HM360BPMAG LED signal colours (amber, red, blue, rugged, UV damage resistant fibreglass green & white) to suit all applications. l Red HM360RBP nylon composite base for increased They can be installed with the standard l Blue HM360BBPMAG mechanical strength and maximum direct mount or optional pipe mounting durability. A neoprene O-ring seals the kit; temporary use applications are assembly against dust and water. The best served with the magnetic mount Product features Multivolt™ 12-30V DC OptiRAY® is well suited to corrosive version, complete with pre wired cable SAE J845 (Class 1 red, Low current draw (1 Amp) environments where metal products and plug. A self-contained version with Class 2 amber) 200G shock impulse resistant should not be used. battery power supply is also available for Available in amber, red, blue, Overheat, reverse polarity and Unlike Xenon flash strobes, OptiRAY® independent use. green and white short circuit protection LED beacons are maintenance free and 16 user selectable Double insulated supply cable flash patterns O-ring seals Automatic daylight detection Tested over a –20ºC to +50ºC Impact resistant smooth temperature range polycarbonate lens High efficiency, Clear precision long life LED light Amber on Red on Blue on Green on White on Fresnel optics IP6K5 Direct, pipe mount or magnetic installation options 200G shock resistant Battery pack option Spares interchangeable with HELLA OptiRAY® E range
Spare Parts 9.HM300FLX 9.HM360LENS FlexiMount Adapter Clear Lens HM360PIPE Pipe Mount Kit HM360AFLX OptiRAY® including Battery pack vibration proof pole-mount adapter
MULTI BARE SAE 12 to 30 12W LED 0.5Kg COMPLIANT IP6K5 200G VOLT WIRE V DC MAX 30 HELLA MINING EMERGENCY BEACONS
OptiRAY® E 106 LED Warning Beacon
113
106 140
113
140 optiray HELLA OptiRAY® E LED warning beacons are designed for heavy duty use on mining equipment and service vehicles where complex functionality is not required.
OptiRAY® E beacons are engineered vehicle’s electrical system. Maximum to the same high standard as the service life and light output of the high full-featuredoptiray OptiRAY® products, but intensity LEDs is ensured through using including only the essential features internal aluminium heat sinks. The enables the benefits of LED products to Multivolt™ control module also protects be extended into a significantly wider the OptiRAY® E against damage from range of applications. overheating, reverse polarity and short circuits. (See technical section for more Direct Mount Magnetic Mount OptiRAY® E beacons are extremely robust, tolerant to severe vibration Multivolt™ information.) l Amber HM300ADIR HM300AMAG levels and very compact in design. Each Safe and reliable electrical connection l Red HM300RDIR HM300RMAG beacon is equipped with a high impact is facilitated via a highly flexible double l Blue HM300BDIR HM300BMAG and shock resistant, clear polycarbonate insulated cable sealed into the base, lens and a rugged, UV damage resistant terminated as a short length with a DT l Green HM300GDIR HM300GMAG fibreglass nylon composite base for connector or 2m cable with bare wire l White HM300WDIR HM300WMAG increased mechanical strength and ends. Other connector options can be maximum durability. A neoprene O-ring supplied as special orders. seals the assembly against dust and OptiRAY® E beacons are available in Product features Overheat, reverse polarity and water. The OptiRAY® E is well suited to five LED signal colours (amber, red, SAE J845 (Class 1 red, Class short circuit protection corrosive environments where metal blue, green and white) to suit all signal 2 amber) Double insulated supply cable products should not be used. applications. Installation is possible Available in amber, red, blue, with DT or AMP plug Unlike Xenon flash strobes, OptiRAY® E with either the standard direct mount or green and white O-ring seals LED beacons are maintenance-free and optional pipe mounting kit; temporary Impact resistant smooth Tested over a –20ºC to +50ºC extremely power efficient. Each beacon use applications are best served with the polycarbonate lens temperature range draws a maximum of only 1 AMP at 12V, magnetic mount version, complete with Clear precision Fresnel optics High efficiency, long life which greatly reduces both operating a pre-wired cable and power plug. temperature and demand on the Direct, pipe mount or magnetic LED light installation options IP6K5 Multivolt™ 12-30V DC 200G shock resistant Low current draw 1 Amp Spares interchangeable with Fully encapsulated electronics HELLA OptiRAY® range Double Flash, 80FPM 0.5kg mass Amber on Red on Blue on Green on White on 200G shock impulse resistant
Spare Parts 9.HM300FLX 9.HM360LENS FlexiMount Adapter Clear Lens HM360PIPE Pipe Mount Kit
HM300AFLX OptiRAY-E including vibration proof pole-mount adapter
MULTI 12 to 30 12W BARE 0.5Kg IP6K5 200G VOLT LED WIRE V DC MAX HELLA MINING EMERGENCY BEACONS 31
DuraLed® M High Intensity Warning Beacon 177 31
100
148 22
DuraLed® M MultiFLASH® are versatile high intensity LED optical warning beacon lights designed for heavy duty installation on mining equipment and service vehicles in applications where roof-mounted warning beacons may not be desirable or sufficient.
HELLA MultiFLASH® LED beacons offer MultiFLASH® control module also multiple, user-selectable flash patterns protects the DuraLED® M against to suit a large variety of applications. damage from overheat, reverse polarity The desired operational mode can be and short circuits. (See technical section selected by simply changing the settings for more Multivolt™ information.) With 2.5m cable With 250mm cable bare wire & DT plug via the power cable. No external control Safe and reliable electrical connection l Amber HM95903710 HM95903710D systems are required. is facilitated via a highly flexible double DuraLed® M beacons are extremely insulated cable sealed into the base, l Red HM95903700 HM95903700D robust, fully sealed truly “fit and terminated as a short length with a DT l Blue HM95903760 HM95903760D forget” products, tolerant to severe connector or 2m cable with tinned wire l Green HM95903780 HM95903780D vibration levels and very compact ends. Other connector options can be in design. A high impact and shock supplied as special orders. l White HM95903790 HM95903790D resistant clear Grilamid® nylon lens is DuraLed® M MultiFLASH® beacons are permanently bonded to a rugged, UV equipped with advanced clear micro damage-resistant composite base for optic lenses to prevent the hazardous Product features Overheat, reverse polarity and increased mechanical strength and occurrence of “ghost” signals by maximum durability. HELLA engineered Available in amber, red, blue, short circuit protection internally reflected light from other DuraLed® M lamps to ensure a very green and white Double insulated supply cable sources. Five LED signal colours are with DT plug or bare wire long service life and no lighting loss due available (amber, red, blue, green and User selectable flash patterns to internal dirt build-up; they are also Tested over a –40ºC to +70ºC white) to suit all signal applications. High impact Grilamid® very well suited to wet and corrosive temperature range The smooth ergonomic design and nylon lens environments and tolerate short-term very low profile (under 35mm) allows Clear precision micro optics High efficiency, long life immersion. LED light DuraLed® M units to be installed on Multivolt™ 9-33V DC Unlike Xenon flash strobes,D uraLED® M IP6K7K almost any surface. Specially designed Low power < 10W LED beacons are maintenance free and UL94 flame retardant rated nylon bushes prevent stress fractures extremely power efficient which greatly Fully sealed “fit and forget” external parts developing in the base, by distributing design reduces both operating temperature the fasting bolt load over a large surface Spares interchangeable with and demand on the vehicle’s electrical 0.5kg mass HELLA DuraLed® range of the base without transferring any system. Maximum service life and 200G shock impulse resistant torque. Tamper proof screw covers light output of the high intensity LEDs securely lock the product into place and is ensured through using internal heat simplify cleaning by eliminating dirt sinks. The integral Multivolt™ and collecting cavities.
Spare Parts 9.HMDLM001 Cover Kit Yellow
Amber Red Blue Green White Illuminated Illuminated Illuminated Illuminated Illuminated
MultiFLASH® 0 1 2 3 4 5 6 7 Flash Patterns 8 9 10 1 second 250 ms 500 ms 750 ms
MULTI MULTI DT & 9 to 33 9W LED BARE 0.5Kg IP6K7 200G VOLT FLASH WIRE V DC 32 HELLA MINING EMERGENCY BEACONS
174.8 PulseRAY® KLX Heavy Duty Xenon Warning Beacon
174.8 165
Front View
PulseRAY® KLX Xenon strobe165 fulfils the demands of SAE standards. It is designed for heavy duty use on 24V and 12V mining machinery.
Reliable, unambiguous, highly visible optical over-voltage protected. Base suits standard warning signals create a safe work area. 6” (150mm) diameter mounting pattern Amber HMX7500A The smooth outer polycarbonate amber lens used in North America, or threaded pole. with a precision clear Fresnel optic internal Product features SAE J575 compliant lens reduces dirt build-up. The die cast Heavy cast alloy base –40ºC to +50ºC temp range aluminium base is a heat sink for the drive Impact resistant smooth IP6K6 circuitry. Electronics are encapsulated to polycarbonate lens 50G shock resistant protect against shock damage and ingress Clear Fresnel optics Spare Parts of moisture or atmospheric contaminants. Voltage Nominal 12V – 24V DC 9.HMX7500.01 Lens inner - Thread-on lens and captive O-ring seal gives Voltage Operating 9V – 32V DC Fresnel rapid service access. The field replaceable Reverse polarity, voltage spike 9.HMX7500.02 Amber outer Xenon flash tube with clip-in base ensures & surge protection Lens correct polarity. Dip switches select double/ Field selectable double/quad HMWGA220 quad flash plus high/low flash intensity. flash & high/low flash intensity GuardRAY® Protective Cage Reverse voltage, high voltage spikes and HMWGA220 (optional both for SAE J1318 Class 2 compliant XN6750 Xenon E67 Flash Tube PulseRAY® KLX and E67 models)
XENON BARE 1.1Kg SAE ECE 12/24V 60W WIRE COMPLIANT COMPLIANT IP6K6 50G
PulseRAY® E67 Heavy Duty Xenon Warning Beacon 12/24V DC
Reliable, unambiguous, highly visible optical reversing polarity. warning signals create a safe work area. Comprehensive Polycarbonate amber lens with precision protection against 4.8 Fresnel optic. Die cast aluminium base voltage spikes and 121 is a heat sink for the circuitry. Electronics over-voltage ensures are encapsulated to protect against reliable operation. Base shock damage and ingress of moisture finished in high visibility or contaminants. Thread-on lens and yellow UV resistant captive O-ring seal for rapid access. multi-stage powder 165 Field replaceable Xenon flash tube with coating, for optimal 6.5 clip-in base ensures correct polarity. Fault corrosion protection. The Base suits the diagnosis through the i.beam LED status standard 6” (150mm) diameter mounting indicator visible through the lens. Selection pattern used in North America as well as a of double or quad flash is by simply threaded pole.
Product features SAE J575 compliant
l Amber l Green Heavy cast alloy base Consumables interchangeable with HME6750A HME6750G Impact resistant polycarbonate lens PulseRAY KLX beacons l Red l Clear HME6750R HME6750C Voltage nominal: 12V – 24V DC Spare Parts l Blue HME6750B Voltage operating: 9V – 32V DC 9.1602.01 E67 Lens - Amber Field selectable double or quad flash 9.1601.01 E67 Lens - Red i.beam™ Monitor 9.1600.01 E67 Lens - Blue Reverse polarity, voltage spike & surge 9.1603.01 E67 Lens - Green protection 9.1604.01 E67 Lens - Clear –40°C to +50ºC temp range ® Amber Lens Red Lens Blue Lens Green Lens Clear Lens HMWGA160 GuardRAY Protective Cage IP6K6 XN6750 Globe - Xenon E67 Flash Tube 50G shock resistant lamp 9.1600.06 Lens Clear SAE J1318 Class 2 compliant Dust Cover
XENON BARE 1.2Kg SAE 12/24V 60W WIRE COMPLIANT IP6K6 50G SIGNAL LAMPS 34 DuraLed® RCL 35 DuraLED® M 36 DuraLED® SAE & ECE 37 DuraLED® MSIP 37 LED Daytime Running Lamp 38 DuraLED® Marker 34 HELLA MINING SIGNAL LAMPS
DuraLed® RCL Rear Combination Lamp, Multivolt™ 8-28V DC 222 34
96
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A compact “Fit and Forget” stop/tail/indicator/reverse combination signal lamp utilising the latest LED technology, engineered for ultra heavy-duty mining applications and service vehicles. Extremely robust and fully sealed, they tolerate severe vibration levels.
The high impact shock resistant clear DuraLed® RCL against damage from Grilamid® lens is bonded to a rugged, overheating, reversed polarity and UV damage-resistant composite base short circuits. for maximum strength and durability, Signal Lamp – Bare Wire HM2380 Safe and reliable electrical connection with no lighting loss due to internal dirt is facilitated via highly flexible double Signal Lamp – Wired with DT HM2380D build-up. They also suit wet/corrosive insulated cable sealed into the base, Signal Lamp – Integrated DT HM2380DT environments and tolerate short-term terminated as a short length with a DT immersion. connector or 2m cable with tinned wire PRODUCT FEATURES Double insulated supply Unlike normal signal lamps, DuraLed® ends. Other options to order. products are maintenance free and Impact resistant smooth cable with DT plug (6 pin) or The advanced, clear micro optic lenses extremely power efficient, greatly Grilamid® lens tinned wire prevent the hazardous occurrence of reducing operating temperature and Clear precision micro optics –40ºC to +70ºC range “ghost” signals from internally reflected demand on electrical systems. Internal light from other sources. The smooth Multivolt™ 8-28V DC High efficiency, long life heat sinks ensure maximum service life ergonomic design and very low profile IP6K6K and IP6K7K Low power <10W and light output. The integral Multivolt™ (under 35mm) allows DuraLed® units to Fully sealed “fit and forget” UL94 flame retardant rated control module also protects the be installed on almost any surface. external parts 0.6kg mass ADR compliant 200G shock impulse resistant Spares interchangeable with Overheat, reverse polarity and HELLA DuraLed® range short circuit protection CE compliant
DuraLed® RCL Part No. HM2380DT (with integrated DT) shown
Optic appears clear until illuminated (off) Stop lamp function displayed
Reversing lamp function displayed Tail lamp function displayed
Indicator function displayed
ADR/ DT& MULTI 0.9Kg ECE/ 12 to 24 20W VOLT LED BARE SABS IP6K5 200G WIRE COMPLIANT V DC MAX. HELLA MINING SIGNAL LAMPS 35
DuraLed® M Combination Signal Lamp 222 34
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DuraLed® M Combi are “Fit and Forget” stop/tail/indicator combination signal lamps, utilising the latest LED technology, and engineered specifically for ultra heavy-duty applications on mining equipment and service vehicles.
DuraLED® M Combi lamps are Maximum service life and light output extremely robust, fully sealed truly of the high intensity LEDs is ensured “fit and forget” products, tolerant by internal heat sinks. The integral Signal Lamp Bare Wire HM2379 to severe vibration levels and very Multivolt™ control module protects compact in design. A high impact, shock the DuraLED® M against damage from Signal Lamp DT HM2379D resistant clear Grilamid® nylon lens overheating, reversed polarity and short is permanently bonded to a rugged, circuits. Safe and reliable electrical UV damage-resistant composite connection is facilitated via highly flexible Product features Tested over a –40ºC to +70ºC temperature range base for mechanical strength and double insulated cable sealed into the High impact Grilamid® maximum durability. HELLA engineered base, terminated as a short length with nylon lens High efficiency, DuraLED® M Combi lamps to ensure a DT connector or 2m cable with tinned long life LED light Clear precision micro optics very long service life and no light loss wire ends. Other connector options can Multivolt™ 8-28V DC IP6K7K due to internal dirt build-up; they are be supplied as special orders. UL94 flame retardant rated Low power < 10W also well suited to wet and corrosive Advanced, clear micro optic lenses external parts Fully sealed “fit and forget” environments and tolerate short-term prevent the hazardous occurrence of ADR, ECE and SABS compliant design immersion. “ghost” signals by internally reflected 0.5kg mass Spares interchangeable with Unlike normal signal lamps, DuraLED® light from other sources. The smooth HELLA DuraLED® range 200G shock impulse resistant products are maintenance free and ergonomic design and very low profile CE compliant extremely power efficient, which greatly (under 35mm) allows DuraLED® units to Overheat, reverse polarity and short circuit protection reduces both operating temperature be installed on almost any surface. and demand on electrical systems. Double insulated supply cable with DT plug or tinned wire
Spare Parts 9.HMDLM001 Cover Kit Yellow (Pack of 4) Optic appears Tail lamp Stop lamp Indicator function All functions clear until function displayed function displayed displayed displayed (on) illuminated (off)
Rear of truck and trailer have same lighting requirements
ADR/ DT& 8 to 28 9W MULTI 0.7Kg ECE/ VOLT LED BARE SABS IP6K7 200G WIRE COMPLIANT V DC 36 HELLA MINING SIGNAL LAMPS
DuraLed® SAE and ECE Signal Lamps 177 31
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148 22
HELLA’s DuraLed® lamps include models which are ECE approved, and SAE compliant. They suit a variety of vehicle applications and are easy to fit. Their LED technology means low maintenance, low current draw and ultra long service life.
DuraLed® lamps are extremely robust, suits vehicles frequently washed with fully sealed truly “fit and forget” products, standard automotive chemicals. tolerant to severe vibration levels and DuraLED® Signal Lamps feature low very compact in design with concealed power consumption and Multivolt™ mounting screws for enhanced circuitry, ensuring full light output from protection against damage. 9 to 33 volts (8 to 28 volts for the Marker DuraLED® lamps feature unique designs Lamp). The lamps are fully sealed DuraLed® SAE Stop/Tail Rear Turn Signal (Red) HM060321 with shallow shapes and concealed against dust and moisture and may DuraLed® SAE Rear Turn Signal/Indicator HM070321 mounting screws for enhanced be mounted vertically or horizontally protection against damage. (2-hole surface mount and mounting DuraLed® ECE Stop/Tail Signal (Red Illuminated) HM060621 All lamps are pre-wired with multi-core bushes supplied). DuraLed® ECE Rear Turn Signal (Amber Illuminated) HM070621 sheathed cable, fully sealed against Multivolt™ for optimum brightness at dust and moisture to International input voltage from 9 to 33 volts with Protection Standards IP6K6 and IP6K7, 9W power consumption. Reverse Product features Multivolt™9 - 33V DC and are compliant with current SAE polarity protection and 5.0kW Transient Easy installation SAE compliant (Part No’s. or ECE regulations. The material used Voltage Suppressor (TVS). Made to HM060321 and HM070321) Variety of surface mount for ECE compliant part numbers is a IP6K6 (Protection against dust and options ECE Approval (Part No’s. new generation of acrylics while the high pressure water jets) and IP6K7 Ultra wide optics for enhanced HM060221 and HM070221) SAE versions feature a durable PC lens. (protection against temporary water visibility IP6K6 (Protection against dust Both materials have a high tolerance to immersion) standards. Standard lamp SAE lens: Polycarbonate and high pressure water jets) chemicals and washing fluids as well comes with 2.5m of cable. ECE lens: High impact IP6K7 (Protection against as an enhanced impact resistance. This PMMA Acrylic temporary water immersion). Low power consumption and Multivolt™ circuitry for maximum light output
Specifications Protection Codes: Voltage IP6K6 (protection against dust Multivolt™ 9-33V DC and high pressure water jets) Power Consumption: IP6K7 (protection against Rear Direction temporary water immersion) HM060321 HM070321 Indicator 9W Approvals: HM060621 (Red Illuminated) HM070621 (Amber Illuminated) Rear Position HM060621 (Red) Lamp 2W E13 020533 Park Lamp 2W e4 020889 Stop Lamp 9W HM070621 (Amber) Protection: E13 010363 e4 020904 Reverse Polarity Protection 5.0kW Transient Voltage Suppressor (TVS)
DT& MULTI 9 to 33 2W LED BARE 0.4Kg SAE IP6K7 200G VOLT WIRE COMPLIANT V DC to 9W HELLA MINING SIGNAL LAMPS 37
DuraLed® MSIP Signal Lamp 222 34
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193
DuraLed® MSIPs (Mine Safety Indicator Panel) offer both red and green LED signals in one compact housing, engineered for ultra heavy-duty applications where safety is important, such as underground transport equipment sharing space with foot traffic.
DuraLed® MSIP lamps are extremely the high intensity LEDs. The integral Red/Green HM95905030 robust, fully sealed truly “fit and forget”, Multivolt™ control module protects the tolerant to severe vibration and very DuraLed® MSIP against damage from Product features short circuit protection compact. A clear Grilamid® nylon lens overheating, reverse polarity and short is high impact and shock resistant, circuits. Safe and reliable electrical High impact Grilamid® Double insulated supply cable and bonded to a rugged, UV damage connection is facilitated via highly nylon lens with DT plug or tinned wire resistant composite base for strength flexible double insulated cable, sealed Clear precision micro optics –40ºC to +70ºC temp range and durability. They are engineered for into the base and terminated with tinned Multivolt™ 8-28V DC IP6K7K very long service life and no lighting loss wire ends. Other connector options are Low power < 10W UL94 flame retardant rated due to internal dirt build-up; they also available as special orders. suit wet and corrosive environments ® Fully sealed “fit and forget” external parts DuraLed MSIP lamps are equipped and tolerate short-term immersion. with advanced clear micro optic lenses 0.5kg mass ROHS compliant Unlike normal signal lamps, DuraLed® to prevent the hazardous occurrence of 200G shock impulse resistant Spares interchangeable with HELLA DuraLED® range is maintenance free and power “ghost” signals by internally reflected Overheat, reverse polarity and efficient. This reduces both operating light from other sources. temperature and demand on electrical The smooth ergonomic design and Spare Parts systems. Internal heat sinks ensure very low profile (under 35mm) allows maximum service life and output of 9.HMDLM001 Cover Kit Yellow (Pack of 4) installation on almost any surface.
DT& ADR/ MULTI 0.7Kg ECE/ VOLT LED BARE SABS IP6K7 WIRE COMPLIANT
200G 8 to 28 9W V DC Optic appears clear Red illuminated Green illuminated Red & green until illuminated (off) shown shown illuminated shown
LED Daytime Running Lamp
53 42
136 49
Kit contains two lamps
On mine site safety is paramount. On most sites the use of headlights on vehicles is mandatory at all times, however dipped beam headlights are less visible during daylight hours than dedicated Daytime Running Lamps (DRLs). 2 Lamp Kit HM1535DRL This low power LED DRL provides extra Optical Nylon which provides superior safety through enhanced visibility, at a resistance to UV and to a wide range of Product features Polarity protected fraction of the power consumption of chemicals, and high impact strength, Multivolt™ (9-33V DC) Spike & overvoltage protection conventional headlights. Designed to enabling the lamp to survive the highly 12 high efficiency DLE s Long term UV resistant significantly improve vehicle visibility on demanding conditions of mining. Ultra long life ‘Fit and Forget’ Pre-wired with 2.5 metres of 3 site, they are sealed, fit and forget, and are The HELLA LED Daytime Running Lamp ADR approved for road use, giving them < 2 Watts power consumption x 0.75mm² automotive cable (DRL) is suitable for upright or pendant the versatility for multiple applications. mounting and supplied with universal Fully sealed against dust and Homogenous close range With lower power usage and zero stainless steel mounting brackets. LED high-pressure water jets illumination maintenance, these lamps are a sound DRLs also have other applications such as ADR/ECE: ADR 76/00 Over-temperature protection investment in enhanced mine safety. area illumination around the vehicle. S/S universal bracket The lens is manufactured from Grilamid®
MULTI BARE 0.72Kg 9 to 33 2W ADR IP6K7 IP6K9K COMPLIANT VOLT LED WIRE V DC 38 HELLAHELLA MINING WORKSIGNAL LAMPS LAMPS
DuraLed® M Marker Lamps 32 60
38
28.5
DuraLed® M “Fit and Forget” robust waterproof clearance marker and inspection lamps utilise the latest LED technology specifically for heavy duty applications.
Marker Lamp DuraLED® M clearance and marker system that ensures the same ultra Bare Wire Marker Lamp DT lamps are heavy duty injection moulded bright light output at supply voltages l White Inspection Point HM2054 HM2054D in UV resistant polymers that offer high between 8V DC and 28V DC, eliminating resistance to corrosion and attack from a the problems associated with voltage l l Red/Amber Side Marker HM2053PC HM2053PCD range of aggressive elements commonly drop and allowing their fitment on plant l Red Marker HM2307 HM2307D found in mining, industrial and chemical and machinery with 12V DC or 24V DC l Amber Cabin Marker HM2026 HM2026D plants (Refer to the technical section for electrical systems. detailed information). l Amber Marker HM2051 HM2051D All DuraLED® M products are fully These polymers offer high levels of sealed and pre-wired to cope with protection against impact damage and temporary immersion and high pressure Product features Sealed unit pre-wired with exhibit a large degree of self-damping cleaning. To enable easy integration into -40°C to +70°C. multi-core double insulated vibration protection. most mining machine wiring harnesses, wire 200G shock resistant DuraLED® M signal lamps feature DuraLED® M products are supplied Available with DT Plugs or optional with DT Plug. Sealed to IP6K6 & IP6K7 bare wire ends the HELLA pioneered Multivolt™ to withstand temporary immersion and high pressure ADR & ECE compliant approved for road use washing White Inspection Amber Cabin Multivolt™ 8 - 28V DC High visibility yellow mounting Point Lamp Marker Lamp base Up to 60% less current draw than comparable globe lamps Polycarbonate lens material rated UL94 5VB Ultrafast response time PMMA lens material rated Transient spike protection Red/Amber Side Amber Marker UL94 HB Marker Lamp Lamp (SAE/ Reverse polarity protection Mounting base material rated (not ECE ECE compliant) compliant) UL94 UB
Spare Parts Red Marker 9.HMDLM002 Lamp (SAE/ Marker Housing Yellow (Pack of 4) ECE compliant)
Marker Lamps displayed in OFF and ON modes. Optics on marker lamps appear clear until illuminated.
HM2051
HM2307 Rear of truck and trailer have same lighting requirements
MULTI DT& ADR/ 8 to 28 1W LED BARE 0.4Kg ECE IP6K7 200G VOLT WIRE COMPLIANT V DC ACCESSORIES 40 LED Buggy Whips 41 Battery Master Lockout Switches 42 Screened Extension Cables 43 Remote Jump Start Terminals 43 Weatherproof Changeover Relay 46 Self Amalgamating Tape 43 Nitto Tape 44 NumiLED® 45 NumiLED® Pro 46 DT Connectors 40 HELLA MINING ACCESSORIES
LED Buggy Whips
Illuminated LED tip To meet safety regulations, mine sites often require The LED module puts negligible load on the light vehicles to display high visibility safety flags to vehicles electrical system (less than 1W), the shaft improve visibility for drivers of heavy machinery. is constructed from a high quality fibreglass rod, Mounting onto the bumper bars of light vehicles, sealing the electrical components from weather these give vehicles an extra layer of protection. damage. The flag mounts to the vehicle via a During night and poor visibility levels the operation quality quick release latch allowing the flag to be of light vehicles generally requires the use of taken down when the vehicle is off site. The cable rotating safety beacons to improve visibility. is terminated with a DT plug, allowing quick However in mine sites where the topological removal whilst sealing the electrics from surface contains large dips and hills, these may not environmental damage. be adequate. The flag contains reflective UV resistant material By combining a bright LED with a long reflective and the nylon material repels the high levels of dirt safety flag, drivers of light vehicles can ensure they and dust often encountered in mine sites. are always in the line of sight of heavy machinery.
Technical Specifications: Length: 1.2 metres, 2.0 metres or 3.0 metres Light source: Quality LEDs in BA9 bulb holder Mounting: Integrated mounting bolt on base with Voltage 12V snap on/off quick-release shaft for quick and easy installation Power Consumption < 1W
DT configuration 1.2 metre HM4612 2.0 metre HM4620 3.0 metre HM4630
Spare Parts: 9.HM46MS 9.HM46MP Medium Spring Male Pin Connector for 9.HM46GL Quick Release LED Globe 9.HM46FX 9.HM46FX Replacement Reflective Cross Flag
9.HM46MP Snap On/Off Quick Release
9.HM46MS
3m 2m 1.2m
MULTI DT 0.5Kg 12V 1W VOLT LED IP6K7 200G HELLA MINING ACCESSORIES 41
Battery Master Lockout Switches
As a further extension to the accessories range HELLA has developed a heavy-duty 2-pole lockable battery lock out switch. The Battery lockout switch provides a reliable power disconnection and safety cut-off that protects the vehicle against tampering, theft and battery drain.I t also protects service personnel from electrical hazards during service operations. HM7592Y
Technical information: Divider on base prevents accidental shorting of HM7592B Waterproof and Dustproof to IP67 battery cables Tested to 200G shock for 10 000 cycles Easy to read designations on bezel and 90° switch travel make it easy to identify switch Sealed design allows switch to be mounted in the position. Lockout Switch, Red Handle HM7592B best location regardless of environment 69.1 Lockout Switch, Yellow Handle Large red handle makes it easy to operate 10 HM7592Y with gloved hands Composite-engineered polymer housing that will not corrode. 300A continuous current rating at 12V and 250A at 24V Temperature operating range -40°C to + 85°C 11.4 60.3 135.6
Battery Master Lockout Switches
HELLA Mining has released four new variants of TYPICAL APPLICATIONS: mining battery lockout switches. Battery lockout Any mobile machinery or DC fixed applications switches provide a reliable power disconnection that require lockout / tag-out procedures for and safety cutoff that protects the vehicle against maintenance. Red colour code is typically tampering, theft and battery drain.I t also protects employed for battery, the yellow colour code personnel from electrical hazards during service typically for ignition. operations. The 4 Pole HM7591S allows isolation of both positive and negative sides from the battery, or isolation of 2 circuits with only one switch.
PRODUCT FEATURES UL Listed HM7590Y Lockout Switch Yellow, 2 Pole & 125 Amps at 6-36V DC Continuous (HM7591S) Suits panel thickness up to 6.5mm Field Terminals 9MK 300 Amps at 6-36V DC Continuous (HM7590R/Y) Operating Temp -40°C to +29°C ACCESSORIES & SPARE PARTS: 2 Pole & Field Terminals Switch, Red Handle HM7590R Silver Environment Contact Surfaces 9.HM759REd red Lockout Cover 2 Pole & Field Terminals Switch, Yellow Handle HM7590Y Brass Electrical Contact Surfaces 9.HM759YEL yellow Lockout Cover 4 Pole Switch, S/S Handle HM7591S 45 Degree Switch Travel Compatible with existing HELLA Automotive spare Part No’s. 4645, 4646, 4647
9.HM759YEL 9.HM759RED Yellow Lockout Red Lockout Cover 9MK Cover 9MK
HM7590R Lockout HM7591S Switch Switch Red 2 Pole & 4 Pole Field Terminals 42 HHELLAELLA MINING MINING ACCESSORIES WORK LAMPS
Screened Extension Cables ADVANCED SAFETY
10A Socket 15A Socket 20A Socket US Socket
Electrical safety is an important daily applications and avoids time- aspect in the overall Occupation consuming cable tangles. This protective Health and Safety environment, and copper braid offers greater protection there is increasing awareness that against damage to the cable and is also passive elements like cables and connected to the earth pin on each extension cords form a key link in the end of the extension cable ensuring safety system. that a residual current device is Permanently installed power cables activated immediately if a catastrophic failure occurs. Screened are protected from mechanical damage Extension Cable (above) by conduit, cable trays and steel wire The copper conductor cores used in all armour. Extension cords are not HELLA Screened Extension Cables have Heavy Duty (right) so protected. This lower degree of a cross sectional area of 2.5mm². This protection is even more obviously an is to ensure minimum voltage drop over Screened Extension Cables anomaly when it is considered that the the length of the cable and longer life with 10A Plug/Socket extension cords used in construction due to the reduction of heat build-up 10m HMEC1010AU and maintenance are not only more within the product. likely to be damaged mechanically than Utilising a flexible and safer screened 15m HMEC1510AU the permanent cables but also in much extension cable is a must for every 20m HMEC2010AU closer proximity to people. mine, quarry and general industry and HELLA Screened Extension Cables is recommended by mining department 25m HMEC2510AU are specifically designed to improve safety officials as a matter of course. Screened Extension Cables safety in a mining and general industry with 15A Plug/Socket HELLA Screened Extension Cables are environment by offering a more durable available in various length and current 20m HMEC2015AU and safer product for tradespeople to options to suit every application. use. The Heavy Duty version of Screened 30m HMEC3015AU Extension Cables also provide additional 40m HMEC4015AU protection against wet and dusty ADDITIONAL FEATURES OF HEAVY environments. DUTY SCREENED EXTENSION CABLES The electrical plug and socket are protected HEAVY DUTY Screened Extension Cables HELLA Screened Extension Cables are with 10A Plug/Socket approved to Australian and New Zealand against water and dust ingress to IP66 standards AS/NZS 3191/3120/3112 by a proprietary cover system that mates 20m HMIC2010AU and 3199. with the majority industry standard screw HEAVY DUTY Screened Extension Cables HELLA Screened Extension Cables covers industrial electrical outlets used in with 15A Plug/Socket offer superior protection with a durable Australia and New Zealand. 20m HMIC2015AU protective UV resistant outer sheath HELLA Heavy Duty Screened Extension HEAVY DUTY Screened Extension Cables made from PVC that is designed to Cable insulation and connectors are with 20A Plug/Socket withstand the general wear and tear moulded using clear protective UV of electrical cables in workshop and resistant PVC outer sheath enabling users 30m HMIC3020AU field applications. and inspectors to rapidly and reliably HELLA screened cables also incorporate visually identity the condition of all the IP66 clear moulded plug and socket ends for safety features of cables brought onto the greater protection of the user and the site or used in the workshop. A neon lamp Product Features: Cable impact tested to IK10 internal conductors by ensuring there indicating if power is present in the cable Triple insulated cable (20 Joule) is no separation of the plug and cables. is incorporated in the socket of all HELLA These moulded plugs and sockets also Tinned copper braided shield 2.5mm² conductors on all Heavy Duty Screened Extension cables prevent moisture ingress to minimise earthed for additional protection screened extension cables enabling users to immediately identify live corrosion and ensure a much longer circuits, and aid testing. Extra soft flex to avoid tangles 2.5mm² conductors on all screened extension cables service life. Heavy-duty strain reliefs The electrical conductors and screen HELLA Screened Extension Cables are welded to the connector pins to Fully encapsulated plugs and FEATURES OF HEAVY DUTY utilise a tinned braided copper screen for minimise contact resistance and the risk of sockets EXTENSION CABLES. maximum flexibility and electromagnetic separation between the plug and cables. Approved to Australian and Neon safety light fitted in suppression of the extension cable. This New Zealand standards AS/ socket makes for easy use for the operator in The earthed screen provides significantly NZS 3191/3120/3112 and 9199 IP66 rated protection on plug/ improved suppression of electro magnetic Reduced electromagnetic socket connection when fields radiated by the cable, and provides interference assembled correctly additional protection for equipment No corrosion of conductors IP66 cover designed to connected to the cables against induced from moisture in cables, plugs suit other major brands of currents. As the first contact caused by or sockets manufacturers mechanical damage to the cable is to the Plug and socket impact tested earthed screen it ensures that a residual to 100 Joule current device is activated immediately.
Braid is earthed when cord is in use HELLA MINING ACCESSORIES 43
Remote Jump Start Terminals
Heavy-duty, high capacity jump-start connectors for Features high impact ABS plastic housing/insulator. vehicles and equipment. Ideal for use where access Zinc coated terminals. Easy to mount and connect, to terminals is restricted or dangerous. Eliminates supplied with washers and M12 Nyloc Nuts. chance of cross polarity connections through the Also available: Mounting Bracket, Protective specially shaped plug. Reduces chance of sparking Cover/Cap, or a Kit containing the terminal, and possible ignition of flammable materials. bracket and cover. 63 45 63 Technical information: Removes risk of terminal crossing High Impact ABS Plastic 78 Zinc Coated Terminals
Terminal HM7546J Terminal Kit HM7546KIT Terminal Bracket HM7546B
Terminal Cap HM7546C Terminal Terminal Terminal Kit Bracket Cap
Weatherproof Changeover Relay & Connector Assembly Kits 35mm PRODUCT FEATURES Shock Resistance: 20G Dustproof IP54 to IEC 529 with Drop Test: 1 Metre onto concrete max mounting bracket Flammability: Exceeds UL94-HB 12V Kit (Green Seal) Weight 35g Overload current: 240A for 1 second, Nominal Voltage 12V or 24V 140A for 5 seconds, 80A for 40 seconds, Terminals tin plated ISO 8092-1Ambient 54A for 1800 seconds. 56.5mm
12V Kit 24V Kit Voltage Range 10 -16V DC 20 -28V DC Operating Range Temp -40°C to +155°C -40°C to +155°C Contact Current Rating NO 35A / NC 20A NO 40A / NC 30A Coil Resistance @ 23°C 70-90 Ohms 360 Ohms 12V Kit HMWPR001 Transient Suppressor Resistor 680 Ohms 2700 Ohms 24V Kit HMWPR002
Self-Amalgamating Tape Polyethylene self-amalgamating loom tape ideal engine hoses and auto electrics. Easy to unwind for waterproof sealing of electrical connections, and resistant to water, ozone, UV and a wide range temporary repair and sealing of plumbing joints. of chemicals including alkalis, hydraulic fluids and Also suitable for emergency repair of radiators, vegetable oils.
Tape Thickness 0.5mm, tensile strength at break 12 N/cm Breakdown Voltage 34 kV/mm Elongation 600% Service Temperature -35˚C to +130˚C Self-Amalgamating Tape HMAT85
Nitto Tape PRODUCT FEATURES Outstanding cut-ability, can be torn by hand Superb electrical insulation – no deterioration in Excellent freeze resistance – no degradation in insulating characteristics adhesive force even at -10°C, so fit is reliable Minimal flagging makes reliable wiring Exceptional initial adhesion. work possible
Nitto Tape (Roll of 18) 9.HM4972 44 HELLAHELLA MINING WORKACCESSORIES LAMPS
NumiLED® Number Boards 247 720 400
396 396
720
Small Board Single Small Board Triple
Large Board Single
Where situational awareness is essential, NumiLED® modular robust illuminated identification panels provide essential visibility. Typical applications are:ID numbers for mining haul trucks and shovels, process tanks and conveyor transfer stations.
The very high levels of dirt in mining without impairing the function of the and many industrial applications render whole unit. Individual LED modules can retro-reflective and normal high contrast be added, removed and replaced at any signage ineffective within a short period. time, allowing users to re-use or repair, The NumiLED® system overcomes these or recycle NumiLED® units into new challenges through the combination applications. of advanced optical engineering and To ensure long term reliability and the best high intensity LED technology maintainability, the power distribution available. NumiLED® panels provide and control of the LED modules is clear, legible identification for instances implemented as a weatherproof
up to one kilometre. distribution module with keyed DT Each NumiLED® unit consists of a robust sockets affixed to theear r of the housing equipped with an array of high NumiLED® housing. The power module intensity LED modules arranged to is based on an ultra heavy-duty military ® NumiLED Kits – Small (396mm) display an alphanumeric character of grade dual layer gold plated PCB Set of 10 small LED modules, 24V DC HMTNM6605 choice. HELLA engineered every aspect incorporating fault finding diagnostics as of the NumiLED® system to withstand well as the programming control system Single number housing, stainless steel HMTNM6606 the corrosion, vibration and generally in the NumiLED® PRO versions. Single number housing, black HMTNM6607 hostile operational environment NumiLED® housings are precision Triple number housing, stainless steel HMTNM6608 for extended periods. Designed to fabricated from heavy gauge grade indefinitely retain its full integrity after Triple number housing, black HMTNM6609 304 stainless plates. A corrosion and maintenance, repairs can be made UV resistant black semi gloss powder quickly without any requirement for NumiLED® Kits – Large (720mm) coat or natural finishes are standard specialised tools or skills. options. The NumiLED® housing is Set of 10 large LED modules, 24V DC HMTND2156 The active LED modules are custom supplied complete with power module, Housing, stainless steel HMTND2157 versions of proven ‘fit and forget’ HELLA prepared fixing and mounting holes, Housing, black HMTND2158 products adapted to suit this application. with the larger cabling holes fitted The LED modules are fully sealed and with high quality rubber grommets to pre-wired with double insulated cabling prevent cable chafing.I n addition, each Product features Excellent performance in hot, and keyed DT connectors to eliminate NumiLED® housing is equipped with four Improves safety & visibility cold and wet environments malfunctions due to water ingress, high quality vibration dampers to isolate ® Low maintenance Fully sealed against dust and corrosion or user errors. Cognisant the NumiLED number board from the moisture to IP6K7 Low energy consumption of the operating environment, the vibration generated by the machine it Durable PMMA lens NumiLED® system is designed to allow is mounted to. Long service life Robust ABS and PC housing any one LED module to be damaged Expandable fleet numbers Easy to assemble
Spare Parts 9.HMTN003 ® 9.HMTN001 NumiLED NumiLED® 8-Way Distribution Connection Cable - Triple, 2m Board 9.HMTN004 ® 9.HMTN002 NumiLED Vibration NumiLED® Connection Cable - Mounting Kit Single, 2m HM4960SA DT Connector Kit - Male (pack of 10)
MULTI DT 5.0Kg 24V DC 60W VOLT LED IP6K7 200G MAX NumiLED® Pro Boards – Large (720mm) Board, stainless steel HMTND2159 45 HELLAHELLA MININGBoard, WORKACCESSORIES black LAMPS HMTND2160
NumiLED® Pro Number Boards 247 720 400
396 396
720
Small Board Single Small Board Triple
Large Board Single
NumiLED® PRO number boards are even more versatile featuring the advanced programmable power board with internal memory function.
While the standard NumiLED® Kit programming port mechanically consists of empty housings and packs disconnects the electrical connection of LED modules that the end user when the dongle is removed, which assembles to create the desired digits, itself incorporates encrypted data that the programmable NumiLED® PRO the power module must validate prior to boards are supplied fully assembled with responding to any programming inputs. all seven LED modules. The required To suit different equipment types, digit is selected by simply using the mounting preferences and visibility supplied dongle on the special integrated distance requirements found on mines, ® MagCode programming port. The HELLA offers NumiLED® boards in two ® NumiLED PRO board will cycle through sizes. While the large (720mm tall) Programming all possible digits and stop when the housing is supplied as single digits dongle socket is removed. only for ease of handling, the smaller The internal memory function ensures (396mm tall) housing is available in both that the selected digit is displayed every single and triple digit versions. time power is supplied and will continue The standard NumiLED® LED colour NumiLED® Pro Boards – Small (396mm) to do so even if a damaged LED module is red, but users can obtain different Single number board, stainless steel ® HMTNM6612 is replaced. The NumiLED PRO board coloured LED modules for applications Single number board, black HMTNM6613 can be re-programmed at any time where different equipment types are using the same process. Triple number board, stainless steel HMTNM6610 identified through their colour as To prevent unauthorised tampering with special orders. Triple number board, black HMTNM6611 the displayed digits, the front mounted
Product features Low maintenance Improves safety & visibility Long service life Pre-assembled and fitted with Expandable fleet numbers all required LED modules Sate of the art design Programmable power Low energy consumption distribution board with internal (max. 20W per digit) memory function Excellent performance in hot, Integrated front mounted cold and wet environments MagCode® programming port Fully sealed against dust and Supplied with special moisture to IP6K7 MagCode® programming dongle to change characters Durable PMMA lens Vibration Damping (Detail) Reverse polarity and voltage Robust ABS and PC housing spike protected
Spare Parts 9.HMTN006 ® 9.HMTN002 NumiLED PRO NumiLED® Connection Cable - Programmable PCB Distribution Board (Rear View) Single, 2m HM4960SA 9.HMTN003 DT Connector Kit - Male NumiLED® Connection Cable - (pack of 10) Triple, 2m HMTNM6605 9.HMTN004 Small LED Modules, 24V DC NumiLED® Vibration (pack of 10) Mounting Kit HMTNM2156 9.HMTN005 Large LED Modules, 24V DC NumiLED® PRO Programming (pack of 10) Dongle
MULTI DT 5.0Kg 24V DC 60W VOLT LED IP6K7 200G MAX 46 HELLAHELLA MINING WORKACCESSORIES LAMPS
DT Connectors Accessories DT Connectors Environmentally sealed connectors rated -55°C to +125°C. Supplied complete with removable, solid copper crimp contacts (1.0 – 2.0mm2) and secondary locks. All contacts rated 13A.
Qty. in pack HM4960 2 Pole DT Connector Set 1 HM4960 2 Pole DT Connector Half-Set* 10 HM4960FM 3 Pole DT Connector Set 1 HM4961 3 Pole DT Connector Half-Set* 10 HM4961FM 4 Pole DT Connector Set 1 HM4962 HM4961 6 Pole DT Connector Set 1 HM4963 6 Pole DT Connector Half-Set* 10 HM4963FM 8 Pole DT Connector Set 1 HM4964 12 Pole DT Connector Set 1 HM4965
* Half-Set = female socket with male contacts.
HM4962
DT Connector Crimping Tool Specially designed crimping tool with multiple jaws for even crimp of DT Terminals HM8275
DT Crimping Tool 0.5 – 4.00 HM8277
HM4963
HM4964 HM8275 DT Connector Crimping Tool
HM4965 HM8277 DT Contact Crimping Tool 0.5 - 4.0mm INTERIOR LIGHTING 48 EuroLED® Touch M 49 CargoLED® 50 MiniThinLED® 48 HELLA MINING INTERIOR LAMPS
EuroLED® Touch M Dual Colour Interior Lamp – Multivolt™ 9-33V DC 130 30
110 130
13
30 Cable Exit
Harnessing the durability and power saving benefits of advanced LED technology, EuroLED® Touch interior lamps offer dual colour LED light output of white light for general interior illumination and red light to help maintain night vision (see below).
EuroLED® Touch interior lamps are multiple points using standard On/Off/ equipped with high-performance LEDs On momentary switches. – a single white LED in the centre plus EuroLED® Touch lamps are shock and multiple red LEDs arranged in a circular vibration resistant and completely pattern – and highly advanced lens sealed against dust and moisture to optics providing uniform light distribution international protection standards for without glare for optimum efficiency and maximum durability and increased increased safety. Multivolt™ electronics service life. The unique rounded and with 2.5m cable HM959950211 ensure consistent brightness at any input low profile design allows fitment into between 9 and 33V DC, even with severe with 0.5m cable and DT plug HM959950221 narrow panels, whilst offering distinct voltage fluctuations. operational and safety benefits. Lighting control is made easy thanks Compared to common fluorescent Product features Shock and vibration resistance to integral, touch sensitive switch pads lamps, EuroLED® Touch interior lamps Dual colour LED lighting Over voltage, reverse polarity (white pad for white light, red pad for red will not interfere with other electronic Integral, touch sensitive and transient spike circuit light) and a 4-stage dimming function equipment and run completely silent. switching protection with memory. All it needs is the touch of Low EMC signature a finger to switch the colour and regulate Dimming function with Red Light and memory IP 6K6 6K7 completely sealed light intensity to suit individual cabin Night Vision Multivolt™ 9-33V DC against dust and moisture lighting requirements. When the finger is held on either switch pad for longer than The eye has 2 types Ultra low power consumption two seconds, the lamp automatically of receptors: rods and cones. Rods are cycles through four dimming stages responsible for our daytime and colour until the finger is released. The Spare Parts vision and have increased sensitivity integrated memory function ensures the towards the red band of the visible 8HG959952022 lamp turns on at the level last selected. spectrum. Cones are responsible for EuroLED® Mounting Spacer In addition to touch sensitive switching, night vision capability and have increased sensitivity towards the blue band of the EuroLED® Touch lamps are also suitable visible spectrum. So, red light helps night Mounting Spacer – designed for synchronised remote operation from to suit all EuroLED® interior vision as it does not affect the sensitivity lamps. Enables easy surface of the cones. mount with side cable exit
White On Red On
MULTI DT & 9 to 33 5W LED BARE 0.3Kg IP6K7 200G VOLT WIRE V DC HELLA MINING INTERIOR LAMPS 49
CargoLED® Heavy Duty Interior Lamp Multivolt™ 9-31V DC
HELLA CargoLED® is an advanced interior light designed with particular attention to visual comfort when operators need high quality light for visually intensive tasks over extended periods, in environments unsuited to conventional light sources.
Traditional vehicle interior lighting to ensure a very long service life and no systems do not deliver the quality of lighting loss due to internal dirt build-up. light required by operators of drill rigs Maximum service life and light output and other complex plants who often of the high intensity LEDs is ensured spend large amounts work time reading through using the aluminium body as detail maps or drawings. Concurrently, a massive heat sink. The clear exterior flat display panels containing more lens can be re-polished if required, with information are replacing analogue no detrimental effect on light-output instruments in cabins adding to or chemical resistance. CargoLED® the intensity and complexity of the is unaffected by shock and vibration, visual tasks. ensuring high reliability. The lamp is fully To overcome the limitations of high sealed and designed for a true “fit and susceptibility to physical damage and forget” installation. Heavy Duty Interior Lamp HM227HD poor efficiency inherent in conventional Advanced Multivolt™ control of the solutions, HELLA produced the LEDs ensures consistent illumination Product features Over voltage protected to +200 CargoLED®. This unique product from 9 to 31V DC – even under severe Aluminium core body for volts combines the best LED experience with voltage fluctuations and low battery optimal thermal performance Reverse polarity protected to advanced, glare free, low luminance voltages. This delivers significantly of LEDs -500 volts “indirect” lighting technology originally better performance than low-power Clear UV and chemical Power consumption: 6W developed for CAD studios. This highly fluorescent or incandescent interior innovative solution delivers the visual lights. The circuitry also provides resistant modified acrylic lens Sealed to IP6K9 to withstand Large optical system for high temporary immersion and comfort normally found in offices into reverse polarity, spike and over-voltage light output high pressure washing when almost any mining machine cabin. protection for long life and reliability. Low luminance indirect design installed The low power consumption and Safe and reliable electrical connection ensures low glare Surface mount accessories minimal heat output of CargoLED® is facilitated via a short length double High intensity LED light source available enables continuous operation in confined insulated cable terminated as standard array 200G shock impulse resistant spaces and reduces burn injury risk. in DT connectors. A thick gasket is Sealed unit pre-wired with -40ºC – +60ºC CargoLED® employs a large “brilliant” supplied to ensure reliable sealing for recessed installation, and an optional multi strand double insulated External elements Free-Form optical system and clear lens cable manufactured from flame to provide a large homogenous area surface mount adaptor is available. Available with DT plugs retardant polymers rated illumination with maximum efficiency. Multivolt™ 9-31V DC UL94 HB HELLA engineered CargoLED® lamps Spike protected to +500 volts ADR 2006 (hazardous goods transport) compliant
CargoLED® on
MULTI 9 to 31 6W DT 0.5Kg IP6K9 200G VOLT LED V DC 50 HELLA MINING INTERIOR LAMPS
MiniThinLED® Interior Lamp
MiniThinLED® lamps are robust low profile multi-use LED lamps ideal for general applications such as insteps, ambient and storage lights.
MiniThinLED® lamps feature an MiniThinLED® is fully sealed and ergonomic and user-friendly design unaffected by shock and vibration, only 11mm high, with no sharp edges ensuring high reliability for a true “fit when installed. HELLA engineered and forget” installation. The lamps are MiniThinLED® lamps to ensure a very available in a range of LED colours (red, long service life and no lighting loss blue, green and white) to suit a wide due to internal dirt build-up; they range of applications. are also very well suited to wet and Safe and reliable electrical connection corrosive environments and tolerate is facilitated via a short length double short term immersion. 12V DC 24V DC insulated multi-core cable terminated Designed for flush mounting, the clear with bare wire ends. l Red HM6605RD-12V HM6605RD-24V exterior lens can be re-polished if l Blue HM6603BD-12V HM6603BD-24V required with no detrimental effect on l Green HM6603GD-12V HM6603GD-24V light-output or chemical resistance. l White HM6605WD-12V HM6605WD-24V
PRODUCT FEATURES Low energy consumption 1.2W Approximately 136 x 30 x – 2.8W 11mm Excellent performance 12V or 24V versions in heavy, cold and wet 5 LED Red environments Various colour possibilities Water resistant IP69 State of the art design Performance temperature 5 LED White Easy flush mounting screw range -40 to +60C version Quality materials: PMMA Excellent durability “Fit and (Lens) and ABS+PC (Housing) Forget”
3 LED Blue
3 LED Green
3W BARE 0.1Kg IP69 200G 12/24 LED WIRE V DC ALARMS & HORNS 52 MotoVOX® Horns 53 RetroVOX® Alarms 54 RetroVOX® Broadband Alarms 52 HELLA MINING ALARMS
MotoVOX® Compact 117dB Horn
Solid state electronic horn designed for extremely long life and to replace high maintenance electromechanical horns. This model is designed to meet or exceed all applicable SAE specifications. Used by major OEMs.
Voltage 12-24V DC Decibel 117 @ 1.2m Approval SAE J1105 Sept 89, Type K. U.L. recognised for electric vehicles and fork lifts.
128 95
+
- 77 HMFH312P
MotoVOX® Forward 117dB Horn
Electronic forward horn is designed to be used where a high-decibel rugged horn is necessary. 81mm
Voltage 12-24V DC Decibel 117 @ 1.2m 92mm Approval 118mmSAE J1105 Sept 89, Type J @ 24V systems SAE J1105 Sept 89, Type K @ 12V systems
183.1mm
81mm
HMFH117P
127mm MotoVOX® Compact 107dB Horn 78mm Solid state electronic horn designed for extremely long life and to replace high maintenance electromechanical horns. This model is designed to meet or exceed all applicable SAE specifications. Used by major OEMs.
Voltage 12-48V DC Decibel 107 @ 1.2m Approval SAE J1105 Sept 89, Type L
81mm
HMFH107P
92mm 118mm
183.1mm
81mm
127mm
78mm HELLA MINING ALARMS 53
RetroVOX® Self Adjusting Reversing Alarm
Steel housing and construction for rugged applications. Integral bracket includes same mounting pattern with OEMs, self adjusting. Suitable for high pressure washing, epoxy encapsulated circuit board protects alarm against moisture and vibration damage.
Voltage 12- 24V DC
Decibel 87 - 112 @ 1.2m
Approval SAE J994 Type D
102 HMRA917E 180 78
RetroVOX®Ultra Heavy Duty Reversing Alarm
One of the most rugged adjustable, heavy-duty alarms on the market. These alarms are designed to withstand the most punishing environments. They have #8-32 UNC terminal studs on the back of the unit. Used by major OEMs.
Voltage 12- 36V DC
Decibel 97, 107, 112 @ 1.2m
Approval SAE J994 Types A, B & C
163
102 HMRA112P 54 HELLAHELLA MINING WORKALARMS LAMPS
RetroVOX® Compact Broadband 87dB Alarm
Noise Pollution can be an issue for mine sites close to residential areas. HELLA have introduced a range of broadband or ‘white noise’ reversing alarms to prevent miners from having to compromise on safety. By emitting sound over a large range of frequencies, the sound dissipates faster and is localised so that sound doesn’t carry. The RetroVOX features a rugged design, which is highly reliable and unaffected by continuous vibration, moisture, heat, cold, sun glare and dirt.
Voltage 12-24V DC Current Max. 0.5 Amps Decibel 87 @ 1m Approval SAE J994 Class E 11 CE & EMC Approved
Product Features: Epoxy-sealed against mud, water Ingress Protected to IP68 (waterproof) and vibration Solid-state, spark-free electronics Can be steam-cleaned and HMRA087B pressure-hosed
91 45 76
55
RetroVOX® Broadband 87-112dB Reversing Alarm
Broad band or “white noise” reversing alarm for applications where normal reversing alarm sounds cause problems. Heavy-duty construction fits popular OEM dimensions. Solid-state fully sealed spark-free electronics (IP68) allows high pressure water cleaning. 200G shock resistant.
Voltage 12-24V DC (reverse polarity protected) Decibel 87-112dB @1.2m Approval SAE J994 class A-D EC, E11
95
152 HMRA107B 173
80
155
What is a broadband alarm? White sound is the safest and yet quietest type of reverse alarm on the market. The distinct “ssh ssh” sound is less irritating than tonal beeping alarms, so it prevents workers from becoming desensitised to the warning. The sound emitted is directional and therefore instantly locatable, enabling pedestrians to work out exactly which vehicle is moving and in which direction, allowing them to move to safety. The wide spectrum of frequencies created, helps to detect the sound easier than narrow band tonal alarms. White sound reversing alarms work effectively at lower decibel ratings containing the sound only in the danger area. SERVICE TOOLS 56 Handy Box® Service Kits 58 EziPAK® Service Kits 60 DT Connectors 62 Double Crimp Connectors 63 LED Fuses 64 Heat Shrink Sleeving 65 Super Seal Connectors 56 HELLA MINING SERVICE TOOLS
Handy Box® Service Kits Handy Box® Service Kit
The new range of HELLA Handy Box® service kits satisfies technical and economic demands without compromising quality. The kit is comprehensive and yet small enough to fit into service vehicles. It can easily be carried onsite for service. Assortment kits slide and lock into the Handy Box®, which is stackable. Handy Boxes® are manufactured from lightweight, durable polypropylene, and contain comprehensive assortments of DT connectors, blade fuses, standard heat shrink and crimp terminals. All parts in the kits are available as spares, allowing restocking whenever required.
Handy Box®® Complete Set: Carry case complete with all four Handy Box® kits – DT Connector kit, Blade Fuse Kit, HM8291 Heat Shrink Kit, and Crimp Terminal Kit Handy Box® Heat Shrink Kit Handy Box® Carry Case (empty), (576 Pieces) storage room for four assortment kits HM8296
Handy Box® DT Connector Kit (258 Pieces)
Handy Box® Heat Shrink Kit (Heat Shrink not adhesive lined) HM8293
The Heat Shrink Kit contains various diameters and lengths of heat shrink in different colours.
Replacement Parts for Handy Box® Heat Shrink Kit: Handy Box® DT Connector Kit (incl. Crimping Tool HM8277) HM8292 Part No. Description 9.HM4810 Heat Shrink Tubing 3 Colors 1,2...5 9MJ The DT connector kit to service the popular DEUTSCH connectors is the first module of the range to be released. 9.HM4811 Heat Shrink Tubing BK/TR 1,2...50 9MJ The Handy Box® kit is supplied with the most popular DEUTSCH connectors 9.HM4812 Heat Shrink Tubing 3-COLOR 1,6...50 9MJ plus the essential tools to make and repair these connections. 9.HM4813 Heat Shrink Tubing BK/TR 1,6...50 9MJ 9.HM4814 Heat Shrink Tubing 3-COLOR 2,4...50 9MJ Replacement Parts for Handy Box® DT Connector Kit: 9.HM4815 1Heat Shrink Tubing BK/TR 2,4...50 9MJ Part No. Description 9.HM4816 Heat Shrink Tubing 3-COLOR 3,2...50 9MJ 9.HM4817 Heat Shrink Tubing BK/TR 3,2...50 9MJ 9.HM4940G 2 Pin DT Plug Set (Pack of 10) 9.HM4818 Heat Shrink Tubing 5-COLOR 4,8-100 9MJ 9.HM4941G 2 Pin DT Receptacle Set (Pack of 10) 9.HM4819 Heat Shrink Tubing 5-COLOR 6,2-100 9MJ 9.HM4942G 3 Pin DT Plug Set (Pack of 10) 9.HM4820 Heat Shrink Tubing BK/TR 9,5-100 9MJ 9.HM4943G 3 Pin DT Receptacle Set (Pack of 10) 9.HM4821 Heat Shrink Tubing 5-COLOR 4,8-200 9MJ 9.HM4946G 6 Pin DT Plug Set (Pack of 8) 9.HM4822 Heat Shrink Tubing BK 9,5/12,7-200 9MJ 9.HM4947G 6 Pin DT Receptacle Set (Pack of 8) HELLA MINING SERVICE TOOLS 57
Handy Box® Blade Fuse Kit Handy Box® Crimp Terminal Kit (475 Pieces) (401 Pieces)
Handy Box® Blade Fuse Kit HM8294 Handy Box® Crimp Terminal Kit HM8295
Features all the popular amperage and blade fuse sizes. The range of The professional double crimp connector kit is supplied with the most blade fuses comprises of mini fuses, standard fuses and maxi fuses. popular terminals and connectors as well as a HELLA Special Crimping The kit also comes complete with a fuse puller which is also a universal Tool for Insulated Crimp Terminals. voltage tester with test LED. It is adjustable to all sizes of fuse terminal as per the kit offering. Replacement Parts for Handy Box® Crimp Terminal Kit: Part No. Description Replacement Parts for Handy Box® Blade Fuse Kit: 9.HM4844 Cable Shoe 4-1 8KW Part No. Description 9.HM4845 Cable Shoe 5-1 8KW 9.HM4823 Flat Fuse Insert 2A 8JS 9.HM4846 Flat Receptacle Female 8KW 9.HM4824 Flat Fuse Insert 3A 8JS 9.HM4847 Flat Terminal 6,3 8KW 9.HM4825 Flat Fuse Insert 4A 8JS 9.HM4848 Round Plug 4 8KW 9.HM4826 Flat Fuse Insert 5A 8JS 9.HM4849 Cable Shoe 5-2,5 8KW 9.HM4827 Flat Fuse Insert 7,5A 8JS 9.HM4850 Flat Receptacle Female 6,3 8KW 9.HM4828 Flat Fuse Insert 10A 8JS 9.HM4851 Cable Shoe 4-2,5 8KW 9.HM4829 Flat Fuse Insert 15A 8JS 9.HM4852 Cable Shoe 5-2,5 8KW 9.HM4830 Flat Fuse Insert 20A 8JS 9.HM4853 Cable Lug Shoe 6-2,5 574-99 8KW 8KW 9.HM4831 Flat Fuse Insert 25A 8JS 9.HM4854 Joint Connector 8KW 9.HM4832 Flat Fuse Insert 30A 8JS 9.HM4855 Flat Terminal 6,3 8KW 9.HM4833 Flat Fuse Insert 2A 8JS 9.HM4856 Flat Terminal 6,3 8KW 9.HM4834 Fuse-Link 3A 8JS 9.HM4857 Circular Socket D4 8KW 9.HM4835 Flat Fuse Insert 4A 8JS 9.HM4858 Flat Terminal (Female) Receptacle 8KW 9.HM4836 Flat Fuse Insert 5A Fivefold 8JS 9.HM4859 Flat Terminal (Female) Receptacle 8KW 9.HM4837 Flat Fuse Insert 7,5A 8JS 9.HM4860 Cable Shoe 8KW 9.HM4838 Flat Fuse Insert 10A 8JS 9.HM4861 Cable Shoe 8KW 9.HM4839 Fuse-Link 8JS 9.HM4862 CLUTCH 8KW 9.HM4840 Flat Fuse Insert 20A 8JS 9.HM4863 Connector, Insulating Splice 8KV 9.HM4841 Flat Fuse Insert 25A 8JS 9.HM4864 Crimping Tool 8PE 9.HM4842 Fuse Insert 30A 8JS 9.HM4843 Flat Fuse Insert 40A 8JS 58 HELLA MINING SERVICE TOOLS
EziPAK® Service Kits EziPAK® DT Connector Kit (389 Pieces) HELLA has developed a new range of EziPAK® service kits to meet the need of mobile field service technicians maintaining mining machines on site. EziPAK® kits are based on many years of practical experience. Each kit is contained in an impact resistant and washable, heavy-duty injection moulded carry case that slides into a self locking modular double storage tray for easy installation into field service vehicles or use as a central storage point in the workshop environment. Each EziPAK® kit is supplied with a hard wearing large format visual reference of it’s contents, this also contains the re-order information for refill packs of DT consumables, thus enabling customers to maintain the EziPAK® service kit indefinitely. Additional tools, empty carry cases and rack modules are also available to allow service teams to create their own customised kits if needed. HM8285 Double Drawer Storage Module HM8286 Single Divisional Carry Case
® EziPAK Double Crimp Connector Kit HM8283
(3,652 Pieces) EziPAK® DT Connector Kit (incl. Crimping Tool HM8277) HM8283
Accessories
Universal DT Contact Crimping Tool HM8275
DT Contact Crimping Tool 0.5 - 4.0mm HM8277
EziPAK® Double Drawer Storage Module (empty) HM8285 EziPAK® Single Divisional Carry Case (empty) HM8286
The DT connector kit to service the popular DEUTSCH connectors is the first module of the range to be eleased.r The EziPAK® kit is supplied with the most popular DEUTSCH connectors including the essential tools to make and repair these connections and a highly detailed step-by-step instruction document ensuring that users obtain truly professional results.
HM8284 HM8275 EziPAK® Double Crimp Connector Kit HM8284
Accessories EziPAK® Double Drawer Storage Module (empty) HM8285 EziPAK® Single Divisional Carry Case (empty) HM8286 HM8277
The professional double crimp connector kit is supplied with the most popular terminals and connectors as well as a ratchet crimping tool ensuring that users obtain truly professional results. HELLA MINING SERVICE TOOLS 59
EziPAK® Intelligent Fuse Kit EziPAK® Heat Shrink Harness Repair Kit (556 Pieces) (270 Pieces)
HM8290 HM8287
® ® EziPAK Heat Shrink Harness EziPAK Intelligent Fuse Kit HM8290 Repair Kit HM8287
Accessories Accessories EziPAK® Double Drawer Storage Module EziPAK® Double Drawer Storage (empty) HM8285 Module (empty) HM8285 EziPAK® Single Divisional Carry Case EziPAK® Single Divisional Carry (empty) HM8286 Case (empty) HM8286
The professional Intelligent Fuse Kit features all the popular amperage The EziPAK® kit comprises six of the most popular size heat shrink sleeves and blade fuse sizes. The range of blade fuses contained in the EziPAK® kit as well as five different sized solder sleeves. A battery operated soldering comprises of mini fuses, standard fuses and maxi fuses all equipped with iron and a flameless heat gun are also part of the kit. an LED to indicate when a fuse is blown. HELLA adhesive-lined, medium-wall heat-shrink sleeving is a versatile, This aid in visual fault finding and a blown fuse can be recognised in an environmentally friendly choice for many commercial and heavy-duty instant due to the LED indicating the condition of the fuse. When the LED mining applications that require mechanical protection and sealing on the fuse is illuminated, this would indicate a blown fuse. The fuses are against moisture and chemical ingress, whilst maintaining flexibility when a direct replacement for standard blade fuses and no modifications are installed. Typical applications include environmental sealing and protection necessary to convert to this system. or irregular shapes, such as wire splices, breakouts and connector-to- The Intelligent Fuse Kit also comes complete with a fuse puller and a cable transitions, in demanding industries. HELLA heat-shrink sleeving universal voltage tester. features an outer jacket of radiation-cross linked, flexible, flame-retardant polyolefin. Unlike other typical flame-retardant sleeving, HELLA Mining The fuse puller is also a terminal tester with test LED. The terminal tester sleeving is free of polybrominated biphenyl oxides (PBBOs). In Europe, is adjustable to all sizes of fuse terminal as per the kit offering. these chemicals are classified as environmentally hazardous substances. As the sleeving shrinks, the inner adhesive liner melts and flows to seal and encapsulate components or splices contained within. The adhesive bonds to a wide range of plastics, rubber and metals, including polyethylene, neoprene and steel. With a high shrink ratio of 3:1, only a few sizes of HELLA heat-shrink sleeving are needed to cover a wide range of substrate diameters and irregular shapes, enhancing inventory efficiency. HELLA heat-shrink sleeving is UL recognized (E35586) and CSA-certified (LR31929) at 125ºC, 600V.
LED glows if fuse blows, for instant identification 60 HELLA MINING SERVICE TOOLS
DT Connectors Included in EziPAK® DT Connector Kit
® Qty in DT Connectors (included in EziPAK DT Connector Kit) pack Part No
2-Way Plug DT Connector (incl. wedge) 15 9.HM4940
9.HM4940 9.HM4941 2-Way Receptacle DT Connector (incl. wedge) 15 9.HM4941 3-Way Plug DT Connector (incl. wedge) 15 9.HM4942 3-Way Receptacle DT Connector (incl. wedge) 15 9.HM4943 4-Way Plug DT Connector (incl. wedge) 10 9.HM4944 4-Way Receptacle DT Connector (incl. wedge) 10 9.HM4945 9.HM4942 9.HM4943 6-Way Plug DT Connector (incl. wedge) 10 9.HM4946 6-Way Receptacle DT Connector (incl. wedge) 10 9.HM4947 8-Way Plug DT Connector (incl. wedge) 5 9.HM4948 8-Way Receptacle DT Connector (incl. wedge) 5 9.HM4949 9.HM4944 9.HM4945 12-Way Plug DT Connector (incl. wedge) 5 9.HM4950 12-Way Receptacle DT Connector (incl. wedge) 5 9.HM4951 3-Way Round Plug HDT Connector 5 9.HM4952 3-Way Round Receptacle HDT Connector 5 9.HM4953
9.HM4946 9.HM4947 Plug DT Connector Pin 100 9.HM4954 Receptacle DT Connector Socket 100 9.HM4955 Connector Sealing Plug 50 9.HM4956
Service Tools
9.HM4948 9.HM4949 DT Contact Crimping Tool 0.5-4.0mm 1 HM8277 DT Contact Removal Tool 1.0 - 2.0mm 3 9.HM4957 DT Contact Removal Tool 0.5 - 1.0mm 3 9.HM4958 DT Connector Wedge Removal Tool 1 9.HM4959
9.HM4950 9.HM4951 DT Connector crimping Tool 1 HM8275
9.HM4952 9.HM4953
HM8275 DT Connector Crimping Tool
9.HM4954 9.HM4955 9.HM4956
HM8277 DT Contact Crimping Tool 0.5 - 4.0mm
9.HM4957 9.HM4958 9.HM4959 HELLA MINING SERVICE TOOLS 61
Double Crimp Connectors Included in EziPAK® Double Crimp Connector Kit
Double Crimp Connectors Qty in Part No. (included in EziPAK® Double Crimp Connector Kit) pack
Push-On Female Terminal - Red, 6.3mm 200 9.HM8500 9.HM8500 9.HM8501 Push-On Female Terminal - Blue, 6.3mm 200 9.HM8501 Push-On Female Terminal - Yellow, 6.3mm 150 9.HM8502 Push-On Female Terminal - Yellow, 9.5mm 100 9.HM8503 9.HM8502 9.HM8503 Fully Insulated Female Blade Terminal - Red, 6.3mm 200 9.HM8504 Fully Insulated Female Blade Terminal - Blue, 6.3mm 200 9.HM8505 Push-On 2-Way Male/Female Terminal - Blue, 6.3mm 200 9.HM8511 Male Blade Terminal - Red, 6.3mm 200 9.HM8513 9.HM8504 9.HM8505 Male Blade Terminal - Blue, 6.3mm 200 9.HM8514 Single Male Bullet Connector - Red 200 9.HM8520 Single Male Bullet Connector - Blue 200 9.HM8521
Single Female Bullet Connector - Red 200 9.HM8511 9.HM8513 9.HM8522 Single Female Bullet Connector - Blue 200 9.HM8523 Cable Connector - Red 200 9.HM8530 Cable Connector - Blue 200 9.HM8531 9.HM8514 9.HM8520 Cable Connector - Yellow 100 9.HM8532 Eye Terminal - Red, 5.0mm 200 9.HM8541
Eye Terminal - Blue, 5.0mm 200 9.HM8543 9.HM8521 9.HM8522 Eye Terminal - Yellow, 9.5mm 200 9.HM8548 Eye Terminal - Yellow, 5.0mm 100 9.HM8549
Crimping Tool (included in EziPAK® Double Crimp Connector Kit) 9.HM8523 9.HM8530 Ratchet Crimping Tool 1 8273
9.HM8531 9.HM8532
9.HM8541 9.HM8543 8273
9.HM8548 9.HM8549 62 HELLA MINING SERVICE TOOLS
LED Fuses Included in EziPAK® Intelligent Fuse Kit LED Fuses Qty in Part No (included in EziPAK® Intelligent Fuse Kit) pack
Mini Blade Fuse - 3A, Violet 30 9.HM4973 9.HM4973 9.HM4974 Mini Blade Fuse - 5A, Tan 30 9.HM4974 Mini Blade Fuse - 7.5A, Brown 30 9.HM4975 Mini Blade Fuse - 10A, Red 30 9.HM4976 Mini Blade Fuse - 15A, Blue 30 9.HM4977 9.HM4975 9.HM4976 Mini Blade Fuse - 20A, Yellow 30 9.HM4978 Mini Blade Fuse - 25A, Natural 30 9.HM4979 Mini Blade Fuse - 30A, Green 30 9.HM4980 Blade Fuse - 3A, Violet 30 9.HM4977 9.HM4978 9.HM4981 Blade Fuse - 5A, Tan 30 9.HM4982 Blade Fuse - 7.5A, Brown 30 9.HM4983 Blade Fuse - 10A, Red 30 9.HM4984 Blade Fuse - 15A, Blue 30 9.HM4979 9.HM4980 9.HM4985 Blade Fuse - 20A, Yellow 30 9.HM4986 Blade Fuse - 25A, Natural 30 9.HM4987 Blade Fuse - 30A, Green 30 9.HM4988 9.HM4981 9.HM4982 Blade Fuse - 40A, Amber 30 9.HM4989 Maxi Blade Fuse - 20A, Yellow 15 9.HM4990 Maxi Blade Fuse - 30A, Green 15 9.HM4991 Maxi Blade Fuse - 40A, Orange 15 9.HM4983 9.HM4984 9.HM4992
Service Tools (included in EziPAK® Intelligent Fuse Kit)
LED Fuse Puller/Tester - Yellow 1 9.HM4993
9.HM4985 9.HM4986
9.HM4987 9.HM4988
9.HM4989 9.HM4990
9.HM4993
9.HM4991 9.HM4992 HELLA MINING SERVICE TOOLS 63
Heat Shrink Sleeving Included in EziPAK® Heath Shrink Harness Repair Kit
Heat Shrink Sleeving (included in Qty in Part No. EziPAK® Heat Shrink Harness Repair Kit) pack
Adhesive Lined Heat Shrink Sleeving 3.2mm 35 9.HM4960 Adhesive Lined Heat Shrink Sleeving 6.4mm 35 9.HM4961 9.HM4965 Adhesive Lined Heat Shrink Sleeving 9.5mm 35 9.HM4962 Adhesive Lined Heat Shrink Sleeving 12.7mm 20 9.HM4963 Adhesive Lined Heat Shrink Sleeving 19.1mm 10 9.HM4964 Adhesive Lined Heat Shrink Sleeving 25.4mm 6 9.HM4965 9.HM4964 Solder Sleeve – Clear, 1.7mm 25 9.HM4966 Solder Sleeve – Red, 2.7mm 25 9.HM4967 Solder Sleeve – Blue, 4.5mm 25 9.HM4968 Solder Sleeve – Yellow, 6.0mm 25 9.HM4969 9.HM4963 Solder Sleeve – Grey, 7.0mm 25 9.HM4970
Service Tools (included in EziPAK® Double Crimp Connector Kit) 9.HM4962 Battery powered soldering iron 1 HM8288 Flameless gas heat gun 1 HM8289 Lead Free Solder in Cartridge 1 9.HM4971 9.HM4961 Insulation Tape – Black, 19mm x 20m Lead Free 10 9.HM4972
9.HM4960
9.HM4970 HM8288
9.HM4969
HM8289
9.HM4968
9.HM4967
9.HM4966
9.HM4971 9.HM4972 64 HELLA MINING SERVICE TOOLS
Super Seal Connectors Kit and Parts Super Seal Connector Kit 5 of each Super Seal connector plug and socket HM4980 100 x Plug terminals, Part No. 9.HM4980.02 100 x Socket terminals, Part No. 9.HM4980.04 100 x Yellow conductor seals, Part No. 9.HM4980.06 100 x Red cavity plugs, Part No. 9.HM4980.09
Super Seal Connectors Waterproof (IP 67) connectors with secondary locks. Supplied without metal terminals, seals and cavity plugs; these are to be ordered separately under part numbers HM4980.01/02/04/05/06/07/09. Qty. in pack 1 Pole Super Seal Plug 4 HM4981-P 1 Pole Super Seal Socket 4 HM4981-S 2 Pole Super Seal Plug 4 HM4982-P 2 Pole Super Seal Socket 4 HM4980 Super Seal Connector Kit HM4982-S 3 Pole Super Seal Plug 3 HM4983-P 3 Pole Super Seal Socket 3 HM4981-P HM4982-P HM4983-P HM4983-S 4 Pole Super Seal Plug 3 HM4984-P 4 Pole Super Seal Socket 3 HM4984-S 5 Pole Super Seal Plug 2 HM4985-P 5 Pole Super Seal Socket 2 HM4985-S 6 Pole Super Seal Plug 2 HM4986-P 6 Pole Super Seal Socket 2 HM4986-S HM4981-S HM4982-S HM4983-S
HM4984-P HM4985-P HM4986-P Spare Parts Qty. in pack Plug terminals to suit cable 0.35 – 0.50mm2 50 9.HM4980.01 Plug terminals to suit cable 0.75 – 1.50mm2 50 9.HM4980.02 Socket terminals to suit cable 0.35 – 0.50mm2 50 9.HM4980.03 Socket terminals to suit cable 0.75 – 1.50mm2 50 9.HM4980.04 Green seal to suit cable insulation 1.4 – 1.7mm dia. 50 9.HM4980.05 HM4984-S HM4985-S HM4986-S Yellow seal to suit cable insulation 1.8 – 2.4mm dia. 50 9.HM4980.06 Red seal to suit cable insulation 2.5 – 3.3mm dia. 50 9.HM4980.07 Red cavity plug 50 9.HM4980.09
Plug Terminal Socket Terminal Super Seal Connector Crimping Tool Crimping tool designed for use with Super Seal connector terminals. HM8298
9.HM4980.05 9.HM4980.06 9.HM4980.07
HM8298 Super Seal Connector Crimping Tool ELECTRICAL 66 AC/DC Transformers 67 Compact LED Rocker Switches 67 LED Pilot Lamps 67 Power Connectors 68 Circuit Breakers 69 MagCode Power Outlet Systems 66 HELLA MINING ELECTRICAL
AC/DC Electronic Transformers
On mine sites, quality is critical to the survival supply or in 24Volts in 20, 60, 100, or 320 Watt of electronic equipment. HELLA has introduced power supply. a range of electronic converters to increase the The units feature an intelligent over current potential of low voltage applications, such as LED protection system, which recovers automatically lighting, where only mains power is available. once the fault is removed. Pre-wiring removes the They are fully sealed to IP67 and have endured need to open the casing, requiring a simple crimp 200G-shock testing, making them suitable for or solder for installation. With a small physical the vigorous demands of mining. Highly efficient footprint and high environmental specifications, the components enable the converters to operate with converters can be installed in the most demanding low heat generation. Units operate from an input mining locations. voltage of 90 to 264V AC and provide output voltage The bigger transformers especially, are suitable levels of 12Volts, in either a 20 or 60 watt power for high performance luminaires such as AS5000 – and convert these products into AC luminaires.
Technical Specifications
HM1220AC HM1260AC HM2420AC HM2460AC HM24100AC HM24320AC
DC Voltage 12V 12V 24V 24V 24V 24V
Rated Current 1.67A 5A 0.84A 2.5A 4A 13.3A
Rated Power 20W 60W 20.2W 60W 96W 320W
Ripple 120mVp-p 120mVp-p 150mVp-p 150mVp-p 150mVp-p 150mVp-p
Voltage Tolerance 5% 5% 5% 5% 3% 1% 110-240V AC – 12V DC Setup, Rise Time 500ms, 20ms 500ms, 30ms 500ms, 20ms 500ms, 30ms 1200ms, 80ms 2500ms, 80ms (230V AC) 20VA Hold Up Time HM1220AC 50ms 50ms 50ms 50ms 60ms 15ms (230V AC) 60VA HM1260AC Voltage Range 90 ~ 264V AC 90 ~ 264V AC 90 ~ 264V AC 90 ~ 264V AC 90 ~ 264V AC 90 ~ 305V AC 110-240V AC – 24V DC Frequency Range 47 ~ 63Hz 47 ~ 63Hz 47 ~ 63Hz 47 ~ 63Hz 47 ~ 63Hz 47 ~ 63Hz 20VA HM2420AC 60VA HM2460AC Efficiency 81% 83% 83% 86% 88.50% 94% AC Current 100VA HM24100AC 0.35A 1A 0.35A 1A 0.45A 1.65A (230V AC) 320VA Max Inrush Current HM24320AC 70A 60A 70A 60A 40A 75A (230V AC) Leakage Current 0.25mA 0.25mA 0.25mA 0.25mA <0.75mA <0.75mA (230V AC) Product Features: Pre-wired, no assembly Full range AC input required Over Current 110 to 150% 110 to 150% 110 to 150% 110 to 150% 95 to 102% 95 to 108% Compact size Short circuit protection Over Voltage 13.8 to 16V 13.8 to 16.2V 28 to 32V 27.6 to 32.4V 27 to 34V 27 to 33V Over current protection Suitable for LED lighting Operating 200G shock tested -30 to +70º C -30 to +70º C -30 to +70º C -30 to +70º C -40 ~ +70°C -40 ~ +70°C Over voltage protection Temperature (°C) Fully isolated plastic Vibration 200G 200G 200G 200G 200G 200G case Ingress Protection IP67 IP67 IP67 IP67 IP67 IP67 Suitable for use with DC luminaires
DuraRAY3® AS 5000LED® DuraLED® 1000
IP67 200G HELLA MINING ELECTRICAL 67
Compact LED Rocker Switches
Compact, heavy-duty LED illuminated Rocker PRODUCT FEATURES Switches featuring durable nylon frame and Mounting opening 20mm dia. waterproof rubber sealing boot for additional Suitable for panels up to 2.5mm thick. protection in industrial and mining environments. Protection – Weatherproof (from front) Fitted with push-on terminals and ultra durable LEDs for illumination, removing the need for 12 or 24V DC LED included (non-replaceable). regular globe replacement. Weatherproof from Maximum Load 10A at 12V DC; 5A at 24V DC front if installed correctly. 25 11.5 14 8.3
12V DC 24V DC 20 12/24V Amber Illuminated HM4400A-12V HM4400A DC Red Illuminated HM4400R-12V HM4400R Blue Illuminated HM4400B-12V HM4400B Green Illuminated 25 11.5 14 HM4400G-12V HM4400G 8.3 Amber Red Blue Green
LED Pilot Lamps 20
Heavy-duty multi-chip LED Pilot Lamps featuring PRODUCT FEATURES shock-resistant one-piece construction for long Mounting opening 22mm dia. service life, polycarbonate lens and screws with For panels up to 38mm thick screw retainer and in-built finger protection. IP65 Protection 51.5 30 Voltage 12V/24V AC/DC Other voltages available upon request
12V AC/DC 24V AC/DC Red, Super Bright 2716 2716-24V 13 42.6 Green 2717 2717-24V 2716 Amber, Super Bright 2718 2718-24V White 2719 2719-24V Blue, Super Bright 2720 2720-24V Red Green Amber White Blue 24V Green, Super Bright HM2717-24V
Power Connectors are high current, industry which can manage voltage levels up to Power Connectors standard connectors, suitable for mining and 600 Volts (AC or DC). The housings also industrial applications where durability, ease of incorporate mechanical keys to prevent mating connection and release, and reliable connection with different housings. are of paramount importance. Manufactured Contacts are cold-headed and can be crimped from polycarbonate resin that meets UL94 V0 or soldered to the cable. They are flat wiping and requirements, the housings are genderless to therefore self-cleaning as they are fitted and help reduce inventory, while still ensuring correct removed from other compatible connectors. polarity connection. The contacts can carry high current for a broad The housings have an integral stainless steel range of applications. locking spring for improved contact retention and Power Connectors are suitable for use in most mating force. The colour-coded connector housing mining and industrial applications, due to their designates the suggested application voltage robust construction and ease of fitment. maximum. HELLA has selected the grey range,
Product Features: One-way fitment ensures correct polarity Connector Kit AND, 50A 6AWG HM50AND Easy installation, reducing costs connection every time Connector Kit AND, 175A 6AWG HM175AND Ultra durable, reducing replacement costs 2 pole housing Connector Kit AND, 50A 6AWG HM350AND High current capacity suits a broad range of Silver-plated copper contacts Connector Kit, 75A 6AWG, black HMPS75S product applications Rated to 600 V AC or DC Connector Kit, 75A 6AWG, green HMPS75G Quick connection saving time spent on servicing HM50AND: 50A, 6-12 AWG wire (B&S cable) Connector Kit, 75A 6AWG, red HMPS75R Accept varied cable sizes, reducing inventory HM175AN: 175A, 4-1/0 AWG wire (B&S cable) Connector Kit, 75A 6AWG, blue HMPS75B Genderless – reduces fitment errors HM350AND: 275A, 1/0-300 MCM wire (B&S cable). 68 HELLA MINING ELECTRICAL
Heavy Duty Circuit Breakers
Automotive circuit breaker, plug in mounting, manual release with locking tangs for vibration resistance. 6.4 160 Voltage Rating 12 - 28V DC Current Ratings 3–25A. (30A upon request) 18.9 Typical Life / 6,000 operations at 1 x IN Contact Rating 3,000 operations at 2 x IN ≤ 20A 1,000 operations at 2 x IN ≤ 25A
3A - Max. 28V DC 8736 Interrupting Capacity Icn 3...15A 200A 6A - Max. 28V DC 8737 20...25A 400A 10A - Max. 28V DC 8738 Note Replaces standard blade fuses 15A - Max. 28V DC 8739 20A - Max. 28V DC 8740 25A - Max. 28V DC 8741
Panel Mount Circuit Breakers
Threadneck panel mounting, with optional push/push switch actuation.
10.4 22.5 Voltage Rating 250V AC / 12-28V DC 46.5 Current Ratings 0.05...25A
Typical Life/Contact Rating 5,000 operations at 2 x IN 29 Interrupting Capacity Icn 0.05...2.5A 8 x IN 3...5A 20 x IN 10A - Max. 28V DC 8742 6...12A 200 x A 20A - Max. 28V DC 8743 13...25A 400 x A 25A - Max. 28V DC 8744 Approvals VDE, CSA, UL, Semko, SEV, LRoS, BV 30A - Max. 28V DC 8745 35A - Max. 28V DC 8746
Thermal Overcurrent Circuit Breakers
Operated simply by the heating effect of current, thermal harmful sustained overloads. They can, for example, circuit breakers are some of the most reliable, cost withstand large surges arising from lamp loads or effective protection devices available. They are ideally motor starting. They also protect against effects of suited to the protection of a broad range of components genuine failure such as motor locked rotors. Their and systems – motors and transformer windings, characteristics can be matched closely to the ratings of printed circuit boards, low voltage power distribution protected components, so wiring and connectors don’t circuits of road vehicles, boats, and battery powered need to be oversized. They offer dependable protection, machines. These all require the ability to discriminate even under low level overcurrent conditions that can’t be 6A - Max. 28V DC 8730 between safe switch-on surges or transients, and adequately covered by other methods. 8A - Max. 28V DC 8731 10A - Max. 28V DC 8732 Automotive circuit breaker, standard fuseblock mounting with 15A - Max. 28V DC 8733 manual release option (-H2) 160 6 20A - Max. 28V DC 8734 Voltage Rating 12 - 28V DC 25A - Max. 28V DC 8735 Current Ratings 6–25A. (30A upon request) Typical Life / Contact Rating 300 operations at ≤ 50A 24 .945
Interrupting Capacity Icn ≥ 3 operations @ ≤ 150A ≥ 1 operation @ ≤ 2000A Note Replaces standard blade fuses HELLA MINING ELECTRICAL 69
MagCode Power Outlet Systems MagCode Power Systems are revolutionary power offering greater security (higher separation forces) outlet systems for 12 and 24V DC circuits. Unlike and reliable prevention of arcing. The mechanical conventional connectors, MagCode Power Systems twist lock ensures that automatic switching does utilise magnetically coded flat contacts, to deliver not occur before the outside contact is secure, to safe power across modular components – far eliminate problems associated with arcing. superior to the ubiquitous cigarette lighter sockets. They are dust and water resistant, easy to clean and Both port (outlet) and clip (connector) feature suitable for straightforward retrofitting a vast range powerful magnets with integral switching function of applications. Advanced technology and superior ensuring stable connection and safe power supply. design makes them the ideal exterior connector on Other metal objects or permanent magnets cannot vehicles under conditions of sustained charging and Power Port energise the contacts at any time, making the outlet high current load. They are available in 12V DC and completely safe and 100% short-circuit-proof. 24V DC variants; the magnets of the two voltage MagCode Power System Plus for higher power variants are coded differently to avoid mix-ups. circuits features an additional mechanical twist lock
Power Clip PRODUCT Features: Novel coded system to avoid Stable connection 12V and 24V products 100% short-circuit-proof Additional Features – Easy to install Power System Plus: MagCode Power System Minimal mounting depth (port) Suitable for high current loads Up to 25A current load Power System 12V HMPS12VKIT Greater security (higher Dust and water resistant separation forces) Power Port 12V HMPS12VPT Easy to clean No arcing Power Clip 12V HMPS12VCP Power System 24V HMPS24VKIT Specifications: MagCode Power System MagCode Power System Plus Power Port 24V HMPS24VPT Locking Mechanism Magnetic connection Magnetic connection plus mechanical twist lock Power Clip 24V HMPS24VCP Terminal MagCode Power System Plus Power Port 6.3mm flat connectors Cable tails Power Clip Screw terminals Screw terminals Power System 12V HMPSPRO12VKIT Power Port 12V HMPSPRO12VPT Max. Wire Cross Section 2.5mm2 2.5mm2 Power Clip 12V HMPSPRO12VCP Mounting Opening 28mm dia. (M28) 28mm dia. (M28) Power System 24V HMPSPRO24VKIT Power Port 24V HMPSPRO24VPT Rated Voltage 12V / 24V DC 12V / 24V DC Power Clip 24V HMPSPRO24VCP Max. Current Load 25A at +20°C 26A at +20°C 14A at +70°C 25A at +70°C 12A at +85°C 20A at +85°C MagCode Power Port Cap HMPSPCAP Vibration Resistance 3 axes, 8h, 3 axes, 8h, 5Hz - 200Hz, 8.5m/s2 5Hz - 200Hz, 8.5m/s2
Shock Resistance 3 axes, 3,000 shocks, 3 axes, 3,000 shocks, HMPSPCAP. Protective cover 11ms, 30g 11ms, 30g suits all MagCode Power Ports. Protection Snap shut cap provides reliable Port (front side installed) iP 6K9K IP 6K9K protection from the elements. Port (connection side) iP 5K0 IP 5K0 Clip (not connected) iP 40 IP 40 Clip (on port) IP 42 IP 42 Duty Cycles Without load > 10,000 cycles > 10,000 cycles At 25A 4,000 cycles 4,000 cycles
MagCode Power System MagCode Power System Plus 70
Engineering Based Solutions: Australian Antarctic Division
Due to the high reflectance properties of ice and snow in Antarctica, backscatter was becoming an issue from the white xenon light of the AS500. To overcome this issue an amber version of the AS500® was developed in conjunction with the Australian Antarctic Division, as the colour temperature of the globe eliminated this issue.
HELLA AS500® – Proven lighting for the most unforgiving environments.
HMXN4YEL Yellow D2S Xenon Globe GLOBES 71 H1 71 H2 72 H3 73 H4 74 H7 74 H9 74 H11 75 Xenon 72 HELLA MINING GLOBES
H1 Globes
10
39
24
Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H1 PREMIUM XENON HALOGEN - PLUS 50 CB1255BLdia Xenon Xenon CX1255BL 12 55 P14.5s H1 • Plus 50 Cool Blue H1 PREMIUM XENON HALOGEN - COOL BLUE
CB1255BL 12 55 P14.5s H1 •
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life Category Cut Long Life / Standard
H1 HALOGEN LONG LIFE
C1255LL 12 55 P14.5s H1 • 1250 400 H1 HALOGEN PREMIUM HIGH PERFORMANCE LONG LIFE
C2470LTS 24 70 P14.5s H1 • 1200 650
Halogen Premium Long Life Halogen Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H1 HALOGEN HIGH PERFORMANCE
C12100 12 100 P14.5s - • C24100 24 100 P14.5s - • HALOGEN
C2470 24 70 P14.5s H1 •
H2 Globes 9
29
Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H2 HALOGEN HIGH PERFORMANCE
CD12100CD12100BLdia 12 100 X511 - • CD24100 24 100 X511 - • HALOGEN
CD1255 12 55 X511 H2 • CD2470 24 70 X511 H2 • HELLA MINING GLOBES 73
H3 Globes
11
30.5
Xenon Plus 30
YC12100BLdia Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H3 PREMIUM XENON HALOGEN - PLUS 50
YCX1255BL 12 55 PK22s H3 • H3 PREMIUM XENON HALOGEN - PLUS 30
YCP1255BL 12 55 PK22s H3 • H3 PREMIUM XENON HALOGEN - COOL BLUE
YCB1255BL 12 55 PK22s H3 • Long Life Halogen
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life Category Cut Long Life / Standard
H3 HALOGEN LONG LIFE
YC1255LL 12 55 PK22s H3 • 1500 450 H3 HALOGEN PREMIUM HIGH PERFORMANCE LONG LIFE Halogen YC2470LTS 24 70 PK22s H3 • 1200 650
Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H3 HALOGEN HIGH PERFORMANCE
YC12100 12 100 PK22s - • YC24100 24 100 PK22s - • HALOGEN Premium Long Life Halogen YC2470 24 70 PK22s H3 • 74 HELLA MINING GLOBES
H4 Premium Halogen Globes
14
78.5
44
Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H4 PREMIUM XENON HALOGEN - PLUS 50
XD1260/55dia 12 60/55 P43t H4 • Xenon XDX1260/55BL Cool Blue H4 PREMIUM XENON HALOGEN - COOL BLUE
XDB1260/55BL 12 60/55 P43t H4 •
Xenon Plus 50
14
78.5
44
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life Tc Category Cut Long Life / Standard
H4 HALOGEN LONG LIFE
XD1260/55LLXD1260/55dia 12 60/55 P43t H4 • 1500 700 XD2475/70LL 24 75/70 P43t H4 • 1500 700 H4 HALOGEN PREMIUM HIGH PERFORMANCE LONG LIFE XD2475/70LTS 24 75/70 P43t H4 • 1400 700
Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H4 HALOGEN HIGH PERFORMANCE
XD12100/55 12 100/55 P43t - • XD12100/90 12 100/90 P43t - • XD24100/90 24 100/90 P43t - • H4 HALOGEN
XD1260/55 12 60/55 P43t H4 • XD2475/70 24 75/70 P43t H4 • HELLA MINING GLOBES 75
H7 Globes
11
42
15
Part No. Voltage Wattage Base ADR 51/00 UV Rated Life Tc Category Cut Long Life / Standard CA1255dia H7 HALOGEN LONG LIFE
CA1255LL 12 55 PX26d H7 • 930 550 H7 HALOGEN PREMIUM HIGH PERFORMANCE LONG LIFE
CA2470LTS 24 70 PX26d H7 • 1000 500
Part No. Voltage Wattage Base ADR 51/00 UV Cut Category
H7 HALOGEN
CA1255 12 55 PX26d H7 • CA2470 24 70 PX26d H7 •
H9 Globes 11
46
40
Part No.CF1265 Voltage Wattage Base ADR 51/00 UV Cut Category
H9 HALOGEN
CF1265 12 65 PGJ 19-5 H9 •
H11 Globes 11
46
40
Part No.CG1255 Voltage Wattage Base ADR 51/00 UV Cut Category
H11 HALOGEN
CG1255 12 55 PGJ 19-2 H11 • CG2470 24 70 PGJ 19-2 H11 • 76 HELLA MINING GLOBES
Xenon Gas Discharge Lamps
9 9
82 75
HMXN4001 D1S 25 43
Description Xenon Gas Discharge globes for driving and work lamps. XN4000dia Comparison D1S/D2S Rated Wattage 35W Luminous Flux 3200lm Luminous EfficacyI 91 m/W Colour Temperature 4250°K Average Luminance 6500*cd/cm2 Lamp Life B3 1500h Tc 3000h
Filament/arc length 4.2mm
Note: Replace Lamps only with same type. D1S lamps must be used in Oval 100FF Xenon work lamps. D2S lamps must be used in all other Xenon work lamps in this catalogue.
Part No. Type Voltage Wattage Base ADR 51/00 UV Cut XN4000 Category D2S/R/C HMXN4001 D1S 85 35 PK32d-2 D1S • HMXN4YEL D2S 85 35 P32d-2 D2S • D2S XN4000 HMXN4YEL D2S 85 35 P32d-2 D2S •
Xenon Gas Discharge Flash Tube
49mm
15mm
43mm
Part No. Voltage Wattage Base ADR 51/00 UV Category Cut
Xenon gas discharge globes suitable for emergency flasher, revolving and/or strobe lamps
XN6750 12-24 - Circuit Board Plug-In - - Note: Use this lamp for PulseRAY Xenon strobe warning beacons. TECHNICAL 78 General Information 79 What is LED technology? 80 What is Xenon lighting technology? 81 HELLA work light systems 81 DRACO® vibration damping systems 82 MustADD® filter technology 83 Meaning of the IP (Ingress Protection) Code 78 HELLA MINING TECHNICAL INFORMATION
General Information
Luminous Efficacy Luminous efficacies of various light sources Colour Rendering Unit of measurement: lumen per Depending on the location and the purpose, watt [lm/W]: Luminous efficacy 1000 artificial light should enable colours to be indicates the efficiency with which perceived correctly, as though being seen the electrical power consumed is 683 lm/W = Theoretical limit for by natural daylight. Such assessments are converted into light. monochrome green light (555nm) based on the colour rendering properties of The maximum that can be a light source, which are expressed in terms of categories of the general colour rendering achieved in theory, with all the 199lm/W = Theoretical limit for energy being converted into visible "white" light (380–780nm) index, R a. The colour rendering index is a light, is 683 lm/W. In reality, the Low Pressure Sodium Lamps measure of the correspondence between the figures are much lower, between High Pressure Sodium Lamps colour of an object under the light source 10 and 150 lm/W. High Intensity white LED being measured and its colour under a 100 Fluorescent, Metal Halide, reference light source. Yellow Compact, Xenarc Lamps High Pressure Mercury Vapour Lamps
Special Light Bulbs Xenon Lamps, Mercury Tungsten Blended Lamps Tungsten-Halogen Lamps 10 General Lighting Service Lamps
Carbon Thread Incandescent Lamps
1 Glow Lamps, Electroluminiscent Plate
Paraffin Lamp
lm/W
0.1 Candle
Luminous efficacies of various light sources Incandescent and Halogen 4 Tungsten filament winding Lamp Operation IR radiation temperatures T w Incandescent lamps are classic for incandescent lamps thermal radiators in which electricity Tw 2800˚C flows through a Tungsten wire in 3 2400˚C corresponds to a 15W lamp (vacuum bulb) an enclosed glass bulb filled with a Tw 2600˚C vacuum or inert gas, heating it to 2600˚C corresponds to a approximately 2600˚C to 3000˚C and 2 40W lamp (bulb filled with gas) UV - radiation
making it glow. Most of the radiation refL emitted is at the infra-red end of the λ 2800˚C corresponds to a e 500W lamp (bulb filled with gas) spectrum. 1
Tw 2400˚C
0 1000 2000 3000 4000 5000
visible light wave length unit of measure nm
Relative Spectral Power Distribution Of Incandescent Lamps
The main properties of an incandescent lamp, namely its luminous efficacy and life, are influenced largely by the filament temperature. HELLA MINING TECHNICAL INFORMATION 79
What is LED Technology?
depending on the colour and aspects of LED product design, thereby producing intensity requirements. award winning, class-leading, innovative products LED technology eliminates that set new standards and receive worldwide this inefficient process. recognition. HELLA LED signal and The most important issue relates to the selection warning lamps operate and optimum application of LED devices suited to with up to 60% less current each task. Like all electronic components, LEDs draw than comparable globe are mass-produced, with each production batch lamps. yielding LEDs that vary enormously in efficiency White light from an LED and colour. As one of the largest global users is produced by one of of high intensity LEDs, HELLA has developed two methods. The most sophisticated techniques that enable us to select common is a process of only the most efficient LEDs that fall within very luminescence conversion tight colour specification parameters. where a blue LED light The second aspect depends on maximising excites a phosphor to emit optical system efficiency.I ndividual LED devices yellow light, the mixture typically produce a hundred times less light than resulting in white light. a conventional light globe. To The other process of RGB use the light colour mixing uses individual red, green and blue LEDs and by altering the relative mix of the three primary colours, any other colour including white can be created. The efficiency of white DLE s has risen considerably over the past few years; values of 50 lm/W and more are now being An LED (Light Emitting Diode) is a solid state achieved. It is now possible to produce electronic device that consists of several layers white LED lights that of semiconductor material, in contrast to a lamp are more efficient that consists of a glass envelope and electrodes than Halogen and assembled into a base. The mechanically robust incandescent lamps, nature and low voltage operation inherent in LED but still significantly technology makes it attractive to use in many less efficient than gas lighting applications. discharge lamps. The effectively requires relatively high cost of highly meticulous high-efficiency white optical system LED benefits LEDs still limits their use design. to applications where a LED Technology has enormous benefits for the The third aspect small amount of light with mining industry, the most obvious being the relates to effective minimal heat is required, reduction in maintenance requirements of our “fit power supply areas where mechanical damage and forget” design principle that reduces vehicle and control circuit due to shock and vibration destroys other lights, servicing down times, as there are no globes to designs. LEDs are or where the safety of low voltage operation is burn out or holders to corrode. much more sensitive to heat and electrical issues paramount. HELLA LED lamps are pre-wired for easy than conventional lamps. The development of installation and manufactured to offer maximum robust, efficient circuits that manage the operation impact resistance and high tolerance to chemicals, LED temperature behaviour of LEDs is just as important as the optical aspects. salt spray and cleaning fluids. Most of the LED The amount of light emitted by an LED reduces Years of experience gained through the production products offered can survive shock impulses of as the temperature rises: yellow LEDs are more and worldwide use of millions of LED lights, 200G, and operate over a much wider range of affected by high temperatures than green and enables HELLA to keep delivering innovative and ambient temperatures than normal products. blue LEDs. Loss of output as a result of high effective solutions to the challenges faced by LED temperature reverses when the LED cools down systems. LED technology and should not be confused with degradation The final aspect is the physical product design. which happens over a long time or in lamps in All the mechanical, thermal management Unlike conventional lamps that produce a broad which LEDs are operated beyond and operational environment and production spectrum of colours (white light), an LED emits their design current. requirements are integrated into a robust product light only in a particular single colour. The specific that is expected to remain fully operational under colour is dependent on the semiconductor material severe cold, heat and humidity, while also being system used (AllnGaP and InGaN) and ranges LED product design subjected to high levels of vibration. HELLA backs from red through amber, green and blue. Creating The high efficiency, low power demand that HELLA up our innovative physical design and assembly a coloured light signal from a conventional globe LED lamps are known for is not an automatic processes with a large investment in extensive requires the use of a filter (generally a coloured result of using LED technology. Many competitor in-house test and development facilities to prove lens) that absorbs most of the light and passes products are no more efficient or durable than all of our products meet the demands placed on through only the desired colour spectrum. The conventional lights. HELLA invests considerable them in the field. filter losses normally range from 30% to 80% time and diligence into the four most significant 80 HELLA MINING TECHNICAL INFORMATION
What is Xenon lighting technology?
Xenon globes use an electric contains two electrodes that protrude into current passed through Xenon the gas via special seals, to ensure the gas to produce light, rather than system remains hermetically sealed after a filament. Not only does this many switching cycles and despite all method require minimal electric the vibration the lamp will be exposed to current draw compared to under normal operating conditions. The arc filament lighting, it is much more tube itself is encased in a soda lime glass robust and lasts much longer outer jacket to filter out the ultra-violet than the Halogen lamps it is generated by the gas discharge. This is designed to replace. of particular importance, considering the Xenon (XGD) lamps are widespread use of polycarbonate lenses specialised high pressure in automotive lighting. This active part of discharge lamps developed for the XGD lamp is mounted in one of two use in the automotive industry. basic lamp holder types: D1/D3 range Unlike industrial HID lamp types contains an integrated ignitor module and (MH and HPS) that require several suits designs where space efficiency is minutes to warm up and reach full light very important and lamp replacement cost output, XGD lamps are designed to strike is less important, the D2 range requires immediately and the associated ballast an external ignitor (typically integrated systems are capable of restarting them into the ballast) and suits high duty cycle when hot. systems where lamp replacement occurs on a regular basis. The light colour spectrum of XGD lamps is specifically optimised to provide the best The current generation of control units is only half the size of and approximately performance when used in applications one third lighter than the first and second where the user is in a scotopic vision generation. (dark) adapted condition, whereas most other lamps are balanced for photopic The ignition electronics can now be (daylight) vision. This is one of the key completely integrated into the control reasons why Xenon lighting causes less unit. As a result of these control units, the lamp’s light is almost independent of eye strain than other globe types, making voltage fluctuations in the vehicle electrical it a more convenient and safer night system, as the electronics operate the lighting option. It also reflects offoad r Xenon globes at constant output. signs and markings more brightly. The XGD technology consists of a very compact quartz glass arc tube discharge vessel, filled with Xenon gas and metal halide salts. In this hybrid system, Xenon gas provides the instant start aspect while the metal halide salts contribute the very high luminous efficacy of a XGD lamp. The arc tube assembly also HELLA MINING TECHNICAL INFORMATION 81
HELLA Work Light systems
Multivolt™ focal length provide good long-range illumination; those with short focal lengths collect more light One of the leading advantages of HELLA LED and provide good short-range illumination. technology is the unique Multivolt™ circuitry fitted to most LED products. The system ensures a uniform level of light intensity and full light The Free-Form (FF) Lamp output at any voltage in the range stated (typically The FF lamp represents a quantum leap in from less than 10V to more than 28V). Multivolt™ lamp technology. Its reflector surface no longer lamps can be connected to 12V or 24V automotive corresponds to an even paraboloid. Rather, each electrical systems, without modification. The light point of the reflector surface has an exactly defined output will not be adversely affected by the voltage function: to collect light, concentrate and direct and drop commonly encountered in such systems on distribute it. large machines and trailers. In all but the most compact lights, the HELLA Multivolt™ system also The reflector alone generates the desired light incorporates sophisticated over voltage, transient distribution. The entire light output of an FF lamp is impulse and reverse voltage protection and comprised of more than 50,000 spots of light. The For mining vehicles and production plant, good thermal management circuitry to ensure that the entire reflector is effective in HELLA Free-Form lighting is essential for activities other than just LED lamp functions problem free. work lamps. The FF lamp takes the light exactly to driving. Haul trucks, shovels, drills, cranes and where it is supposed to be. special purpose vehicles often need separate, The result: brighter, more even illumination of the pivotable ‘work lamps’ for loading, unloading, and The Paraboloid Lamp work area, greater range, and hardly any scatter other operations. The paraboloid Paraboloid lamp loss or dazzling. lamp is classic Using the right lamp can make the work easier In order to calculate the reflector surface of an amongst the lamp and, in most cases, a lot safer. That’s why HELLA, FF lamp, extremely powerful electronic computers systems in use long a pioneer in innovative lighting technology, and high-precision tools and production machines today. It uses a offers a wide range of work lamps designed for are required. Fractions of a thousandth of parabolic reflector specific applications. a millimetre alter the effectiveness of the and the light source entire system. is located at it’s HELLA Lighting Technology focal point. The Free-Form (FF) lamp HELLA’s range of work lamps includes long, reflector captures short and mid-range lamps, offering close or wide the light, bundles it and radiates it. illumination. Select HELLA work lamps that suit The lens ensures that the light is distributed as the specific task best using LED, Xenon or Halogen required, directing it to pre-specified areas in technology. Lights are available with integral front of the lamp. Effective paraboloid lamps handles, dual beam optics and a wide range of have a large reflector in order to capture a great mounting options. For complex projects, take deal of light. advantage of our applications engineering service. The lens must be as vertical as possible in order to ensure good light refraction. Reflectors with a long
DRACO DRACO® vibration damping systems
Operational duty cycles in mining are some of the HELLA developed our unique DRACO® most demanding, and field research by HELLA vibration damping technology to enable has measured shock and vibration levels of us to limit the vibration passing from the remarkable magnitudes. mounting surface of the mining machine — Input ® Equipment designed for less demanding to the relatively fragile globe in the light — DRACO output environments will fail rapidly when used in mining, fitting. DRACO dampening effectively — Std output and often when most needed. Our design aim is eliminates resonant behaviour and is Difference Vibration — ® to produce equipment that will function reliably specifically designed for systems subject (DRACO -Std) in a continuously shock and vibration laden to stochastic (random) vibration with a environment. large dynamic range, like that typically found on mining machines. We can Time Most types of mine lighting equipment requires adjust the system parameters to suit single point mounting to allow for azimuth each light and its application is converted into heat as it passes through each of and elevation adjustments. This arrangement the flexible compounds. Detail differences between concentrates stress and maximizes overturning DRACO vibration damping systems consist of the damping behaviour compound types creates a moment of inertia in the light that is mounted. at least two rigid mounting plates separated by relative phase shift in the vibration signals exiting To analyse the mechanical design effectively two (or more) flexible compounds of differing each compound. When the two (or more) vibration and deliver reliable and predictable results, it hardness and damping properties, arranged in signals are re-combined in the light fitting, a new is essential that these aspects are thoroughly parallel in one damper assembly. This provides vibration signal is created with a compressed integrated at the design stage; just adding a non-rigid mounting arrangement between the dynamic range and lower peak vibration level, impressive looking brackets often leads to poorer vibration source (the mining machine) and load reducing the stress in the load (light fitting) performance and progressively (the light fitting). Vibration signals are delayed in significantly. cascading failures. time, reduced in amplitude, as well as altered in spectral composition when some vibration energy 82 HELLA MINING TECHNICAL INFORMATION
MUSTADD MustADD® Filter Technology
Operational duty cycles in mining are some of the most demanding and are normally combined with intensive switching cycles, dust-loaded air, corrosive atmospheres and often high levels Light of humidity. Mechanical Source Equipment designed for less demanding Filtration Chemical environments will not maintain their claimed (3 micron) Scrub lighting performance for a long period when used in mining. HELLA designs fully sealed LED “fit Seal and forget” lights whenever possible for mining applications. Where “fit and forget” is not practical, the reality of mining operational demands is taken into account. Due to their heavy usage loads, mining lights must be designed to allow for far more globe changes than are required elsewhere, and they must be fitted with seals that will function under less than perfect conditions. Lens To overcome the problems encountered in practice with semi-perfect seals, HELLA mining work lamps incorporate sophisticated breathing paths and air filters. This ensures that a low-resistance route is always available for air to enter and leave the luminaire; eliminating pressure gradients across seals and the consequence of unpredictable leakage behaviour. It is essential that these aspects are thoroughly integrated at the design stage. HELLA’s patented MustADD® breathing system Dehydration chemically cleans and dehydrates the air drawn Environment Reflector into the lamp every time it is switched off, resulting in significantly extended product life. The combined particulate, chemical and de-hydrating barrier effectively reduces corrosive damage and allows AS500 FF® work lamps to operate repeatedly in Action 1 Action 2 harsh environments for extended periods. When switched on, the active components in the The vigorous vibration of the equipment to MustADD® air filters remove dust particles to sub- system rapidly heat up and impart some heat to which the work lamp is mounted, mechanically micron level from the air and minimise airborne the air inside the assembly. This heating action cleans accumulated particulate matter from moisture, ensuring optimum light performance is increases the internal air pressure and lowers the the membrane. The physical structure of the maintained in corrosive environments. relative humidity simultaneously; thereby forcing micro-porous membrane is specified so that the Heavily contaminated air typical in mining the vented air to re-absorb moisture from the particulates are stopped on the surface and not environments rapidly deteriorates the operational desiccant as it is expelled from the light. trapped within the filter medium. performance of most air filter systems. The MustADD® systems of various levels of MustADD® system is designed to substantially sophistication are implemented across the HELLA regenerate itself through two actions: mining product range, to deliver optimum value according to the product’s intended application. Even the least sophisticated implementation, using only the particulate barrier, delivers remarkable results due to the fact that the same design methods and specialised materials are used, regardless of product. HELLA MINING TECHNICAL INFORMATION 83
Construction and meaning of the IP (Ingress Protection) Code
The specification of a degree of protection for protection against access and foreign object includes all IP 2 K 3 K C M lower degrees of protection. The degrees of protection 1 to 6K for Code letters protection against water include all (Ingress Protection) the lower degrees of protection. Due to different physical affects, this does not automatically have to apply to First characteristic numeral water protection grades 7, 8 and 9K. (numerals 0 to 6 or letter X)
Second characteristic numeral (numerals 0 to 8 or letter X)
Additional letter (optional) (letters A, B, C, D)
Supplementary letter (optional) (letters M, S) (letter K)
Ingress Protection: Overview of the Elements of the IP Code
Element Numeral/ Meaning for the Meaning for the Letter protection of electrical equipment protection of persons First characteristic numeral/ Against the ingress of solid Against access to hazardous parts supplementary letter foreign objects (including dust): (unless described by extra letters): 0 not protected not protected 1 with Ø ≥ 50mm with back of hand 2 with Ø ≥ 50mm with finger 3 with Ø ≥ 50mm with tool 4 with Ø ≥ 50mm with wire 5K dust-protected with wire 6K dust-tight with wire Second characteristic Against the ingress of water: numeral/ supplementary 0 Not protected letter 1 Vertical dripping 2 Dripping (inclined 15°) 3 Spraying 4 Splashing 4K Same with increased pressure 5 Jetting 6 Powerful jetting 6K Same at increased pressure 7 Temporary immersion 8 Continuous immersion 9K High-pressure/steam jet cleaning Additional letter Meaning for the protection of electrical Against access to hazardous parts (unless (optional) equipment described by first characteristic numeral): A with back of hand B with finger C with tool D with wire Supplementary letter M Movement of moving parts (optional) during water test S Standstill of moving parts during water test K Specifically for the electrical equipment in road vehicles 84 HELLA MINING
Part Number Index
9.HM4814 56 9.HM4951 60 9.HM8513 61 PAGE PAGE 2 9.HM4815 56 9.HM4952 60 9.HM8514 61 HM1 2716 67 9.HM4816 56 9.HM4953 60 9.HM8520 61 HM1220AC 66 2716-24V 67 9.HM4817 56 9.HM4954 60 9.HM8521 61 HM1260AC 66 2717 67 9.HM4818 56 9.HM4955 60 9.HM8522 61 HM1500NB 8 2717-24V 67 9.HM4819 56 9.HM4956 60 9.HM8523 61 HM1500NBD 8 2718 67 9.HM4820 56 9.HM4957 60 9.HM8530 61 HM1500WB 8 2718-24V 67 9.HM4821 56 9.HM4958 60 9.HM8531 61 HM1500WBD 8 2719 67 9.HM4822 56 9.HM4959 60 9.HM8532 61 HM1510NB 18 2719-24V 67 9.HM4823 57 9.HM4960 63 9.HM8541 61 HM1510WB 18 2720 67 9.HM4824 57 9.HM4960.01 46 9.HM8543 61 HM1511NB 18 2720-24V 67 9.HM4825 57 9.HM4960.02 46 9.HM8548 61 HM1511WB 18 9.HM4826 57 9.HM4960.03 46 9.HM8549 61 HM1512NB 16 9.HM4827 57 9.HM4960.04 46 9.HM9386.02 22 HM1512WB 16 8 PAGE 9.HM4828 57 9.HM4960.05 46 9.HMAPEDL 16, 18 HM1513NB 16 HM1513WB 16 8273 61 9.HM4829 57 9.HM4961 63 9.HMASHNB 18 HM1528WB-12 20 8730 68 9.HM4830 57 9.HM4962 63 9.HMASHWB 18 HM1528WB-24 20 8731 68 9.HM4831 57 9.HM4963 63 9.HMAWHKD 16, 18 HM1535DRL 37 8732 68 9.HM4832 57 9.HM4964 63 9.HMDLM001 31, 35, 37 HM1535NB 13 8733 68 9.HM4833 57 9.HM4965 63 9.HMDLM002 38 HM1535PB 13 8734 68 9.HM4834 57 9.HM4966 63 9.HMTN001 44 HM1535WB 13 8735 68 9.HM4835 57 9.HM4967 63 9.HMTN002 44, 45 HM1539LDD 12 8736 68 9.HM4836 57 9.HM4968 63 9.HMTN003 44, 45 HM1539LED 12 8737 68 9.HM4837 57 9.HM4969 63 9.HMTN004 44, 45 HM1550CIG 14 8738 68 9.HM4838 57 9.HM4970 63 9.HMTN005 45 HM1550DT 14 8739 68 9.HM4839 57 9.HM4971 63 9.HMTN006 45 HM1550MAG-12 14 8740 68 9.HM4840 57 9.HM4972 43, 63 9.HMX7500.01 32 HM1550MAG-24 14 8741 68 9.HM4841 57 9.HM4973 62 9.HMX7500.02 32 HM1550WB 14 8742 68 9.HM4842 57 9.HM4974 62 HM15700NB 15 8743 68 9.HM4843 57 9.HM4975 62 PAGE HM15700PB 15 8744 68 9.HM4844 57 9.HM4976 62 C 9.HM4845 57 9.HM4977 62 HM15700WB 15 8745 68 C12100 71 9.HM4846 57 9.HM4978 62 HM1590WB 11 8746 68 C1255LL 71 9.HM4847 57 9.HM4979 62 HM175AND 67 8HG959952022 48 C24100 71 9.HM4848 57 9.HM4980 62 C2470 71 9.HM4849 57 9.HM4980.01 64 C2470LTS 71 9.HM4850 57 9.HM4980.02 64 PAGE 9 PAGE CA1255 74 HM2 9.HM4851 57 9.HM4980.03 64 CA1255LL 74 HM2026 38 9.1600.01 32 9.HM4852 57 9.HM4980.04 64 CA2470 74 HM2026D 38 9.1600.06 32 9.HM4853 57 9.HM4980.05 64 CA2470LTS 74 HM2051 38 9.1601.01 32 9.HM4854 57 9.HM4980.06 64 CB1255BL 71 HM2051D 38 9.1602.01 32 9.HM4855 57 9.HM4980.07 64 CD12100 71 HM2053PC 38 9.1603.01 32 9.HM4856 57 9.HM4980.09 64 CD1255 71 HM2053PCD 38 9.1604.01 32 9.HM4857 57 9.HM4981 62 CD24100 71 HM2054 38 9.HM4858 57 9.HM4982 62 CD2470 71 HM2054D 38 9.HM4859 57 9.HM4983 62 CF1265 19, 74 HM227HD 49 9HM PAGE 9.HM4860 57 9.HM4984 62 CG1255 74 HM2307 38 9.HM4861 57 9.HM4985 62 9.HM15BAL 16 CG2470 74 HM2307D 38 9.HM4862 57 9.HM4986 62 9.HM15NB 16 CX1255BL 71 HM2379 35 9.HM15TRN 16, 18 9.HM4863 57 9.HM4987 62 HM2379D 35 9.HM15WB 16 9.HM4864 57 9.HM4988 62 HM2380 34 9.HM300FLX 29, 30 9.HM4940 60 9.HM4989 62 HM0 PAGE HM2380D 34 9.HM360LENS 29, 30 9.HM4940G 56 9.HM4990 62 HM2380DT 34 HM060321 36 9.HM400LENS 27 9.HM4941 60 9.HM4991 62 HM24100AC 66 HM060621 36 9.HM450ALENS 25, 26 9.HM4941G 56 9.HM4992 62 HM2420AC 66 HM070321 36 9.HM450BLENS 25, 26 9.HM4942 60 9.HM4993 62 HM24320AC 66 HM070621 36 9.HM450FLX 24, 25, 26, 27 9.HM4942G 56 9.HM70BR 12, 19 HM2460AC 66 9.HM450GLENS 25, 26 9.HM4943 60 9.HM70DC 19 HM2717-24V 67 9.HM450RLENS 25, 26 9.HM4943G 56 9.HM70WH 19 HM290ADIR 28 9.HM450WLENS 24, 25, 26 9.HM4944 60 9.HM759RED 41 HM290BDIR 28 9.HM46FX 40 9.HM4945 60 9.HM759YEL 41 HM290GDIR 28 9.HM46GL 40 9.HM4946 60 9.HM8500 61 H M290RDIR 28 9.HM46MP 40 9.HM4946G 56 9.HM8501 61 HM290WDIR 28 9.HM46MS 40 9.HM4947 60 9.HM8502 61 9.HM4810 56 9.HM4947G 56 9.HM8503 61 9.HM4811 56 9.HM4948 60 9.HM8504 61 9.HM4812 56 9.HM4949 60 9.HM8505 61 9.HM4813 56 9.HM4950 60 9.HM8511 61 HELLA MINING 85
HM4961 46 PAGE PAGE PAGE PAGE HM3 HM4961FM 46 HM8 HMF HMW HM300ADIR 30 HM4962 46 HM8164 16, 18 HMFH107P 52 HMWGA160 32 HM300AMAG 30 HM4963 46 HM8275 46, 58, 60 HMFH117P 52 HMWGA220 32 HM300BDIR 30 HM4963FM 46 HM8277 46, 58, 60 HMFH312P 52 HMWPR001 43 HM300BMAG 30 HM4964 46 HM8283 58 HMWPR002 43 HM300GDIR 30 HM4965 46 HM8284 58 HM300GMAG 30 HM4980 64 HM8285 59 HMI PAGE HM300RDIR 30 HM8286 58 PAGE HM4981-P 64 HMIC2010AU 42 HMX HM300RMAG 30 HM8287 59 HM4981-S 64 HMIC2015AU 42 HMX7500A 32 HM300WDIR 30 HM8288 63 HM4982-P 64 HMIC3020AU 42 HMXN4001 75 HM300WMAG 30 HM8289 63 HM4982-S 64 HMPB100 11 HMXN4YEL 75 HM350AND 67 HM4983-P 64 HM8290 59 HM360ABP 29 HM4983-S 64 HM8291 56 HM360ADIR 29 HM4984-P 64 HM8292 56 HMP PAGE X PAGE HM360AMAG 29 HM4984-S 64 HM8293 56 HM360BBPMAG 29 HM4985-P 64 HM8294 57 HMPB300NB 10 XD12100/55 73 HM360BDIR 29 HM4985-S 64 HM8295 57 HMPB300WB 10 XD12100/90 73 HM360BMAG 29 HM4986-P 64 HM8296 56 HMPS12VCP 69 XD1260/55 73 HM360BPMAG 29 HM4986-S 64 HM8298 64 HMPS12VKIT 69 XD1260/55LL 73 HM360GDIR 29 HMPS12VPT 69 XD24100/90 73 HM360GMAG 29 HMPS24VCP 69 XD2475/70 73 HM360PIPE 29, 30 HM5 PAGE HM9 PAGE HMPS24VKIT 69 XD2475/70LL 73 HM360RBP 29 HMPS24VPT 69 XD2475/70LTS 73 HM500ADIR 25 HM9500ADIR 22 HM360RDIR 29 HMPS75B 67 XDB1260/55BL 73 HM500AMAG 25 HM9500RDIR 22 HM360RMAG 29 HMPS75G 67 XDX1260/55BL 73 HM500BDIR 25 HM95903700 31 HM360WDIR 29 HMPS75R 67 XN4000 16, 75 HM500BMAG 25 HM95903700D 31 HM360WMAG 29 HMPS75S 67 XN6750 32, 75 HM95903710 31 HM500GDIR 25 HMPSPCAP 69 HM95903710D 31 HM500GMAG 25 HMPSPRO12VCP 69 HM500RDIR 25 HM95903760 31 PAGE HMPSPRO12VKIT 69 PAGE HM4 HM95903760D 31 Y HM500RMAG 25 HMPSPRO12VPT 69 HM400ADIR 27 HM95903780 31 YC12100 72 HM500WDIR 25 HMPSPRO24VCP 69 HM400AMAG 27 HM95903780D 31 YC1255LL 18, 20, 72 HM500WMAG 25 HMPSPRO24VKIT 69 HM400BDIR 27 HM95903790 31 YC24100 72 HM50AND 67 HMPSPRO24VPT 69 HM400BMAG 27 HM95903790D 31 YC2470 18, 19, 20, 72 HM400GDIR 27 HM95905030 37 YC2470LTS 72 PAGE YCB1255BL 72 HM400GMAG 27 HM6 HM959950211 48 PAGE HM400PIPE 24, 25, 26, 27 HM959950221 48 HMR YCP1255BL 72 HM6603BD-12V 50 HM400RDIR 27 HM9600ADIR 23 HMRA087B 54 YCX1255BL 72 HM6603BD-24V 50 HM400RMAG 27 HM9600AMAG 23 HMRA107B 54 HM6603GD-12V 50 HM400WDIR 27 HM9600APIP 23 HMRA112P 53 HM6603GD-24V 50 HM400WMAG 27 HMRA917E 53 HM6605RD-12V 50 HM4400A 67 HM6605RD-24V 50 HM4400A-12V 67 PAGE HM6605WD-12V 50 HMA HM4400B 67 HMT PAGE HM6605WD-24V 50 HMAT85 43 HM4400B-12V 67 HMTND2156 44 HM4400G 67 HMTND2157 44 HM4400G-12V 67 HM7 PAGE HME PAGE HMTND2158 44 HM4400R 67 HMTNM2156 45 HME6750A 32 HM4400R-12V 67 HM70H3NB-24V 19 HMTNM6605 44, 45 HME6750B 32 HM450ADIR 26 HM70H3WB-24V 19 HMTNM6606 44 HME6750C 32 HM450AMAG 26 HM70H9NB-12V 19 HMTNM6607 44 HME6750G 32 HM450ARDIR 24 HM70H9WB-12V 19 HMTNM6608 44 HME6750R 32 HM450BDIR 26 HM70LEDD 12 HMTNM6609 44 HMEC1010AU 42 HM450BMAG 26 HM70PI 12, 19 HMTNM6610 45 HMEC1510AU 42 HM450GDIR 26 HM70PR 12, 19 HMTNM6611 45 HMEC2010AU 42 HM450GMAG 26 HM7546B 43 HMTNM6612 45 HM7546C 43 HMEC2015AU 42 HM450GRDIR 24 HMTNM6613 45 HM450RDIR 26 HM7546J 43 HMEC2510AU 42 HM450RMAG 26 HM7546KIT 43 HMEC3015AU 42 HM450WDIR 26 HM7590R 41 HMEC4015AU 42 HM450WMAG 26 HM7590Y 41 HM4612 40 HM7591S 41 HM4620 40 HM7592B 41 HM4630 40 HM7592Y 41 HM4960 46 HM4960FM 46 HM4960SA 44, 45 www.hellamining.com