Technology with Vision HELLA MINING CATALOGUE 5th Edition www.hellamining.com Go to www.hellamining.com for Comprehensive information about all HELLA Mining products New HELLA Mining products Contact details for all international offices of HELLA Mining Downloadable catalogues and publications HELLA AUSTRALIA PTY LTD ABN 77 006 256 524 54 – 76 Southern Road Mentone Victoria Australia 3194 PO Box 89 Mentone Victoria Australia 3194 P +61 3 9581 9333 F +61 3 9585 2654 E [email protected] W www.hellamining.com The illustrations, information and specifications presented and referred to in this catalogue were correct at the date of publication. However HELLA reserves the right, subject to all applicable laws, at any time, at its discretion and without notice, to discontinue or change the specifications or design of any product referred to herein. The data and suggested applications are given as a general guide only and users should independently evaluate the suitability of each product for any particular application. © 2013 HELLA Australia Pty Ltd. All rights reserved. Publication Date February 2013. CONTENTS 1 Contents 2 About HELLA Mining EMERGENCY ACCESSORIES HORNS & ALARMS GLOBES 3 Applications Engineering BEACONS 40 LED Buggy Whip 52 MotoVOX® Horns 71 Globes H1, H2 4 Case history – Rosebel Mine 22 DuraRAY3® 41 Battery Master Lockout 53 RetroVOX® Alarms 72 Globes H3 5 What’s new 23 K-LED® Mining Switches 54 RetroVOX® Broadband 73 Globes H4 6 How to read this catalogue 24 UltraRAY® Dual 42 Screened Extension Cables Alarm 74 Globes H7, H9, H11 25 UltraRAY®-R Twin 43 Remote Jump Start 75 Globes Xenon WORK LIGHTS 26 UltraRAY®-R “Rotating” Terminals SERVICE TOOLS 8 AS 5000LED® 27 UltraRAY® 43 Weatherproof Relay 56 Handy Box® Service Kits TECHNICAL 10 Power Beam 3000 28 NaviLED® M 43 Self-Amalgamating Tape 58 EziPAK® Service Kits 78 General Information 11 Power Beam 1000 29 OptiRAY® 43 Nitto Tape 60 DT Connectors 79 What is LED Technology? 11 Compact LED Work Light 30 OptiRAY® E 44 NumiLED® 61 Double Crimp Connectors 80 What is Xenon lighting? 12 Megabeam 31 DuraLED® M High Intensity 45 NumiLED® Pro 62 LED Fuses 81 HELLA Work Light systems 12 Module 70 LED 32 PulseRAY® KLX 46 DT Connectors 63 Heat Shrink Sleeving 82 MustADD® Filter technology 13 LED Task Lights 32 PulseRAY® E67 64 Super Seal Connectors 83 IP Codes 14 DuraLED® 1000 Lumen INTERIOR LIGHTS 15 DuraLED® 700 Lumen SIGNAL LAMPS 48 EuroLED® Touch M ELECTRICAL PARTS INDEX 16 AS500®FF Xenon 34 DuraLed® RCL 49 CargoLED® 66 AC/DC Transformers 84 Part Number Index 18 AS500®FF Halogen 35 DuraLED® M Combi 50 MiniThinLED® 67 Compact LED 19 Modul 70 Halogen 36 DuraLED® SAE & ECE Rocker Switches 20 WL200 Halogen 37 DuraLED® MSIP 67 LED Pilot Lamps 37 LED Daytime 67 Power Connectors Running Lamp 68 Circuit Breakers 38 DuraLED® M Marker 69 MagCode Power Outlet Systems Contents Alphabetical A 14 DuraLED® 1000 Lumen H N S 8 AS 5000LED® 15 DuraLED® 700 Lumen 56 Handy Box® Service Kits 28 NaviLED® M 42 Screened Extension Cables 66 AC/DC Transformers 35 DuraLED® M Combi 63 Heat Shrink Sleeving 43 Nitto Tape 43 Self-Amalgamating Tape 16 AS500®FF Xenon 31 DuraLED® M High Intensity 44 NumiLED® 64 Super Seal Connectors K 18 AS500®FF Halogen 38 DuraLED® M Marker 45 NumiLED® Pro 23 K-LED® Mining 37 DuraLED® MSIP U B O 27 UltraRAY® 34 DuraLed® RCL L 41 Battery Master Lockout 29 OptiRAY® 24 UltraRAY® Dual 36 DuraLED® SAE & ECE 40 LED Buggy Whip Switches 30 OptiRAY® E 26 UltraRAY®-R “Rotating” 22 DuraRAY3® 37 LED Daytime Running 25 UltraRAY®-R Twin C E Lamp P 49 CargoLED® 62 LED Fuses 11 Power Beam 1000 48 EuroLED® Touch M W 68 Circuit Breakers 67 LED Pilot Lamps 10 Power Beam 3000 43 Weatherproof Relay 58 EziPAK® Service Kits 11 Compact LED Work Light 13 LED Task Lamps 67 Power Connectors 20 WL200 Halogen 67 Compact LED G 32 PulseRAY® E67 M X Rocker Switches 71 Globes H1, H2 32 PulseRAY® KLX 69 MagCode Power Outlet 75 Xenon Globes 72 Globes H3 Systems 73 Globes H4 R 12 Megabeam 43 Remote Jump Start D 74 Globes H7, H9, H11 61 Double Crimp Connectors 50 MiniThinLED® Terminals 75 Globes Xenon 46 DT Connectors 19 Modul 70 Halogen 53 RetroVOX® Alarms 60 DT Connectors 12 Module 70 LED 54 RetroVOX® Broadband 52 MotoVOX® Horns Alarm 2 HELLA MINING About HELLA Mining The HELLA Mining Centre of Excellence was created in HELLA continues to develop, prove and market innovative Australia ten years ago to design, develop and manufacture products based on worldwide leadership in advanced lighting fixed and mobile lighting products specifically for the technology – to demonstrably improve end user profitability mining industry. HELLA uses its research, engineering in mining applications. This is achieved through products and logistic expertise to produce lighting products that are that offer: designed to world class standards that can be used in mining Greater safety applications all over the world. Lower operating cost The research behind the product selection is based upon data Greater productivity collected from mining equipment in use in many different Predictable service regions and applications. This data was utilised to set Better value performance parameters as a baseline criteria for survival in HELLA mining products are backed by the renowned global a mining application. These parameters are used in testing HELLA quality guarantee, and service and distribution network. our products in house before we can be confident to release them to mining field trials and later for general release to the mining industry. This process is vastly different to most Statement of Warranty of our competitors that will pass on products designed HELLA Mining products are covered by a one (1) year for other target segments and “offered for trial” to mining warranty which covers faults in material or workmanship companies with little idea of the outcome. only and provided that the product is used for its intended The product sale is also very different to our competitors as purpose except for globes, ballasts, fuses and sealed beams, only HELLA Mining offer mining companies a free of charge which are on fitment. All HELLA Mining LED products are engineered application service. This service offers the end covered by a five (5) year warranty on light output, excluding user information on the product, aiming angles and actual environmental and physical damage. lighting performance prior to any purchase that includes safety as a key area of concern. This service highlights to the Important Note customer that HELLA Mining are the mining professionals Only products specifically identified as ECE orS AE compliant for lighting and assists our customers with another value are approved for use on public roads, when installed and proposition to their mining purchase. operated as required by local regulation on approved An area of concern to mining companies with global vehicles. The responsibility for correct selection, fitment and shareholders is safety and environment. Any negative operation to meet local regulations is that of the vehicle concerns from ongoing environmental or safety issues can operator. Please ensure local reguations and requirements clearly affect the share price of these multinational firms and are met. therefore there is a major focus on HSE (Health, Safety and the Environment). HELLA Mining has advanced lighting technology PROJECT ARGON: CHARTING THE EXTREMES that meets the criteria for enhanced safety as vision plays a Developing lighting equipment to go the distance in mines vital part in an environment that operates 24 hours a day and requires a deep understanding of their operating systems and has large mobile machinery capable of destruction on a grand specific environmental conditions. scale and a highly mobile road network. At HELLA, we don’t guess, we measure. HELLA Mining products meet the needs of mining companies around the world. The concept of Technology HELLA Australia’s PROJECT ARGON collects and researches With Vision highlights the fact that we exceed our customer’s detailed data from a diverse range of mines and machines. expectations by producing quality products that fulfil the A suite of robust requirements for the harshest industry on earth in an sensors with integrated efficient, advanced and professional manner that offers real data loggers is mounted technology with vision. on mining plant and HELLA Australia is equipped with highly advanced production machines to record and distribution facilities. operating conditions. HELLA Australia has full design and development facilities that After the sensors are include: NATA registered Photometric Laboratory, Chemical recovered from the Analysis Laboratory Facilities, and some of the most advanced machines, their data is downloaded for analysis and used environmental and physical test simulation facilities as the basis of product design and test specifications able to available anywhere. match extreme mining environments. HELLA MINING 3 Applications Engineering The HELLA Centre of Excellence – Mining provides an We use appropriate, proven technologies and methods to Applications Engineering lighting design service for provide the mining operation with an engineering-based, HELLA Mining customers. The aim of this unique service is application-focused, customised solution. The system design to reduce risk to end users and OEMs of implementing an not only complies with the relevant occupational health and inappropriate lighting design, enabling all stakeholders to safety regulations, but also with real life maintenance and evaluate, comment and positively input into the design prior operational needs. to implementation. HELLA lighting designs typically include; aiming and The HELLA team combines decades of lighting expertise orientation angles, number and type of luminaires, part across many countries and industries with the most numbers, spare parts, illumination level achieved and sophisticated software.