Chemical Specialities for Industrial Parts Cleaning Surtec Ipc Standard 1604 a EN 13.05.16 17:12 Seite 4

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Chemical Specialities for Industrial Parts Cleaning Surtec Ipc Standard 1604 a EN 13.05.16 17:12 Seite 4

surtec_ipc_standard_1604_a_EN 13.05.16 17:12 Seite 1 Precision and Ultra-Fine Cleaning Special Products Automotive Supplier Temporary Corrosion Resistance Protection upgraded Balanced cleaning systems for complicated- in the Industrial Parts Cleaning shaped parts with highest demands on residual Systems for temporary corrosion resistance removal between different process steps up to long- The modular structure of the cleaners and term preservation their ability to be recycled guarantee an Excellent effect even in low concentrations optimum preparation in oil- and particle-free Stain-free corrosion resistance for demanding cleaning solutions surfaces Process integrated cleaning in the components production SurTec 104, SurTec 531, SurTec 533, SurTec 534, SurTec 590 SurTec 132, SurTec 138, SurTec 531, SurTec 089, SurTec 085, SurTec 086 Cleaner after Deburring Medical Technology, Jewellery Cleaner after chemical, TEM or ECM deburring Industry Balanced systems for aluminium or steel Application of neutral activators as an Ultrasonic cleaning systems for cleaning of alternative to acid treatment of steel implants and surgical instruments SurTec 472, SurTec 414 Residue-free cleaning due to excellent rinsing properties Excellent cleaning especially of non-ferrous metal materials SurTec 104, SurTec 026, SurTec 132, SurTec 138, SurTec 089 Chemical Specialities for Industrial Parts Cleaning surtec_ipc_standard_1604_a_EN 13.05.16 17:12 Seite 4 Intermediate Cleaning Industrial Parts Cleaning Chemical Specialities for the complete portfolio of surface treatment Mechanical Processing Automotive supplier, wind Excellent cleaning between mechanical energy, electronics industry process steps such as drilling, milling, vapour Adjusted cleaner systems for all surfaces and blasting Application Areas of SurTec Products: plant equipment (immersion, spray, ultrasonic, Cleaning and temporary corrosion resistance flooding) properties in one procedure High flexibility by a modular cleaner Stable products for high spraying pressure composition of builder as well as surfactant SurTec 001, SurTec 010, SurTec 011 components Excellent analysability provides optimum process control and stable cleaning results Industrial Parts Cleaning Cleaning before Heat Treatment over the entire service life SurTec 131, SurTec 136, SurTec 138, Excellent removal of substantial oil quantities SurTec 192, SurTec 531, SurTec 089, Demulsifying, salt-free systems for optimum SurTec 085, SurTec 086 hardness Metal Pre-treatment Powerful modular cleaners for dephosphating SurTec 101, SurTec 042, SurTec 199, Housewares, Cutlery Industry SurTec 086 Functional Electroplating Approved systems with high dirt dispersion capacity for immersion and ultrasonic applications Excellent removal of polishing or grinding paste Decorative Electroplating Optimum cleaning of metal and plastic SurTec 104, SurTec 026, SurTec 136, SurTec 415 SurTec International GmbH Neuhofstraße 9 64625 Bensheim Germany Tel. +49 6251 86952-0 Fax +49 6251 86952-27 [email protected] www.SurTec.com.

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Theory of Operation: How Parts Cleaning Works
Theory of Operation: How Parts Cleaning Works MART defines the term to clean as to overpower the soils. The MART Parts Washer is a high-impact pressure, high-temperature, industrial water-based cleaning system that uses a combination of the following factors to achieve cleaning results: Power x Temperature x Chemical x Time = Clean The relationship of these variables can be varied in an infinite number of ways to achieve the same level of cleanliness. Your own needs determine the relative value of each variable. Keep in mind that the MART Parts Washer provides one of the highest blasting powers in the cleaning industry, allowing you to reduce the wash-cycle times for your parts to a minimum. Additionally, the high blasting power allows you to operate the washer at lower cleaning temperatures, thus saving energy, and using less chemical than spray washers The exact combination of the factors must be determined for your application, based on the types of soils to be removed, the degree of cleanliness required, the cycle time required, the types of parts to be cleaned, and so on. How the Parts Washer Works The parts washer operates on a timed cycle. The operator places the parts to be cleaned in the washer on the turntable, closes and latches the door, and then starts the timed cleaning cycle. During the cleaning cycle, a high-temperature, high-pressure, water-and-detergent cleaning solution blasts soils from the parts. After the cycle has stopped and the steam has exhausted, the operator removes the cleaned parts. The parts washer utilizes closed loop, waste minimization technology, continuously reusing its cleaning solution and effectively reducing pollution potential.
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The Biomatic® Parts Cleaning System Is…
BIOMATIC® The Environmentally Friendly Bioremediation Parts Washer 1 The Biomatic® Parts Cleaning System Is… • A Bioremediation System. The Graymills Biomatic Parts Cleaning System uses the natural technology of microbial bioremediation to reduce oils, greases and other hydrocarbons introduced into the cleaning system to water and carbon dioxide (CO2). No oil and hydrocarbon buildup means the unit continues to clean parts indefinitely (we recommend cleaning the tank once a year, but the fluid can be put back in for continued use if desired.) • A Waste Minimization System. Talking to your customers about “waste minimization” will get their attention. With the Graymills Biomatic Parts Cleaning System, users will go from monthly dumping of fluid and unit cleanup…to once a year. That’s a “waste minimization” sales story few customers can resist. • A Tough Cleaner. Aqueous based Super Biotene® is pH neutral with a mild, pleasant odor. A mixture of emulsifiers and surfactants, they contain no VOCs, so they’re EPA and air quality friendly! Super Biotene cleans grease and grime off even the dirtiest parts, then the microbes go to work, reducing the hydrocarbon contaminants (oils, greases) to water and CO2. • A Good Investment. Recycling costs are slashed…parts cleaner waste is minimized…the dirtiest parts come clean…and the system is operator friendly. 2 How The Biomatic® Parts Cleaning System Works It is important to understand that the Biomatic® Parts Cleaning System is more than individual products - it is a total cleaning environment. The Biomatic Parts Cleaning System relies on the perfect balance between the Super Biotene® cleaning solution and the microbes introduced into the system.
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Line Card Listing by Vendor
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Traditional Aqueous Parts-Cleaning Operations Work Great on Day One, but Rapidly Become Contaminated
➤ B Y S tep H en D . te M ple , ran S O H O FF Cleaning you can count on Traditional aqueous parts-cleaning operations work great on day one, but rapidly become contaminated. Adding an ultrafiltration process to a parts cleaning system can dramatically extend and improve its performance. Traditional aqueous parts-cleaning operations can be inconsistent and costly. Machine shops and contract manufacturers dealing with a range of contaminants and heavy contaminant loads are finding they need something more. In many cases, adding an ultrafil- tration (UF) system to an existing parts cleaning system can provide cleaner parts as well as dramatically lower maintenance and operating costs. This is not to say that traditional sys- tems cannot be effective in certain situ- ations. For example, a shop can realize good bath life and part cleanliness when primarily cleaning with non- emulsified oils and when the system’s cleaning chemistry can effectively split the oil to the surface of the parts bath. This splitting allows removal via con- All images: Ransohoff ventional oil skimming or decanting Deerfield Manufacturing installed a 360 gal./day UF system that effectively turns methods. (A typical industrial parts over its wash tank every fourth day. washer includes a wash stage where most contaminants are removed, fol- rity and achieve optimal cleaning. The This is an inefficient and inconsistent lowed by rinsing and drying stages. result is that metalworking operations process, particularly for operations that Newer systems may include only a start out on day one with fresh water must meet stringent parts cleanliness single-stage wash with dry off.) and a new chemical charge to create specifications, such as in Six Sigma However, a more likely scenario for the cleaning solution.
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Aero-Green Parts Washer Degreaser -4160-4150
Aero-Green Parts Washer Degreaser -4160-4150 Aero-Green 4150-4160 Parts Washer Concentrated Degreaser for use in Immersion Degreasers: Ultrasonic Degreaser, Spray Cabinet Washer, Adjulift Parts Washer, Glove Box Washers and Hot & Cold Standard parts washers. Cleans Virtually All Metals Including Steels, Aluminum & Titanium SPRAY CABINET WASHERS Spray Cabinet Washers are designed to clean large parts that are placed directly on a retractable turntable or batches of small parts loaded in baskets. This heavy-duty industrial parts washer combines pressure, heat and aqueous cleaning solution such as Aero-Green 4150-4160 to clean and degrease parts to spec within minutes. Many machines are designed with added features such as low-maintenance pumps, digital temperature controllers, and cycle timers, low water shut off, automatic fill, proportioners, oils skimmers and fresh water rinses. Each recirculate stage has its dedicated tank, heating system, circulation pump, cycle controls and spray manifolds in the main spray cabinet. Typhoon® HD is an ideal aqueous parts washer for in-process and final cleaning in maintenance, manufacturing and remanufacturing applications. Spray Cabinet Washers deliver deep-down auto parts cleaning designed for durability and precision under the most demanding conditions. The powerful force of the jets and the Aero-Green 4150- 4160 combine to remove grease, oil, carbon and other grime in just minutes. Spray Cabinet Washer technology, is effectively used in industries ranging from remanufactured railroad drivetrain parts to in-process cleaning for jet engine components Spray Cabinet Washers are designed to clean, degrease bulk loads of small or large parts in preparation for surface treatment, packaging and distribution.
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Clean Ozzyjuice Means Clean Parts
® OZZYMAT The SmartWasher® Bioremediating Parts Washing System is both self-cleaning and non-hazardous. Through the process of bioremediation the SMARTWASHER constantly maintains the cleanliness of the OZZYJUICE cleaning/degreasing solution without the need for hauling, skimming or evacuating the unit. WHAT IS OZZYJUICE®? OZZY ® OZZYJUICE is a powerful, aqueous based degreasing MICROBES Ozzy Ozzy ® Microbe solution that is pH-neutral, non-irritating, non-flammable, and non-toxic. Armed with superior cleaning capability, the OZZYJUICE solutions will match or surpass the performance of a premium solvent without all the associated risks. All HEATED OZZYJUICE OZZYJUICE solutions are certified by both NSF and AQMD. HEATING 300 GPH ELEMENT RECIRCULATING OZZY® MICROBES KEEP THE OZZYJUICE CLEAN AND STRONG. PUMP MODELS Microbes (OZZYS), introduced into the SMARTWASHER 14161 14145 14711 system through the OZZYMAT, eat the grease, oil and other contaminants, cleaning off the dirty parts, creating the harmless by-products of carbon dioxide and water. CLEAN OZZYJUICE MEANS CLEAN PARTS. SW-23 SW-25 SW-25C Mobile Parts/Brake Signature Parts Combo Brake/Parts Washer Washer Washer The OZZYJUICE cleaning/degreasing solution cleans the dirty 14144 14710 14162 parts and the OZZY microbes clean the OZZYJUICE leaving it strong and clean for every use. You should never need to haul away dirty parts cleaning fluid again, if the unit is maintained properly, and according to the operating instructions. Ozzy® SW-28 SW-28XE SW-37 ® Microbe Ozzy SuperSink Parts SuperSink XE Parts Mobile Heavyweight Washer Washer Parts Washer www.crcindustries.com/ei | 885 Louis Drive, Warminster, PA 18974, (PH) 800-272-4620 Copyright © 2015 ChemFree Corporation, a subsidiary of CRC Industries.
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Industrial Parts Cleaners & Alternative Cleaning
Welcome to Industrial Parts Cleaners & Alternative Cleaning Solutions P2 training 1 First we will look at why you clean and what are the common soils on the the substrate to be cleaned. Then we will look at parts cleaning solutions and equipment, including potential pollution prevention opportunities Then we will look at two parts cleaning exercises that examine the true costs of industrial parts cleaning and the cost and waste reduction benefits of changing cleaning solutions and cleaning equipment. Finally, we will provide a few Web sites with helpful industrial parts cleaning resources, vendor information and case studies. 2 Why do we have to clean parts… Often, its is necessary as a pretreatment step prior to painting or coating to make sure the paint stays on the part and performs as expected. Parts are cleaned as a final step after metal fabrication, stamping and assembly to wash off metal working fluids and other contaminants. Parts cleaning is also routinely occurs as a maintenance step. Most automotive shops use parts cleaning to remove grease, oils and other solids from tools, equipment and vehicle parts. 3 Whether you are looking to add parts cleaning to a process, or switch to a more environmentally-friendly process, there are important factors that must be considered. What will be cleaned, what is the contaniment or soil type, how did it get there, what is the typical part (substrate) shape and geometry? Do these parts need to be clean, what is clean, have you always cleaned the way, and what are your cleaning costs? 4 Here are some coming soil or contaminant types that occur during a pretreatment, final or maintenance step.
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Smart Cleaning for Stamped Parts
Smart Cleaning for Stamped Parts Cleaning systems need to Choosing the best approach for aluminum cylinder heads, often clean and comply with cleaning a particular metal part require complex cleaning technolo- depends on a multitude of factors. gies, according to Ed Kiebler of LS environmental rules. A The decision becomes even trickier Industries (Wichita, KS). “But in the as cleaning standards become more stamping, forming, fabricating end custom-mmade system may rigorous and as choices expand in of things, we’re still using aqueous- parts-cleaning equipment and chem- based, pass-through, or flow-through be the answer for the icals. Fortunately, given the relatively washers to clean most applications.” kind of parts your shop simple part shapes that are typical Flow-through washers, in general, with stamping processes, stamped convey parts through a tunnel of var- produces. parts don’t always require state-of- ious pre-soaking, cleaning, and rins- the-art cleaning chemicals and ing stages. An extreme simplification equipment to prepare them for of the process might be a car-wash painting, plating, welding, or other analogy—parts come in one end cov- secondary operations. ered with stamping and drawing However, in a volume-driven lubricants and other contaminants, business like metalforming, a choice and come out dry at the other end. of cleaning system does require extra Given the continuous nature of the attention to processing speed, ease of system, “There’s a tremendous need use, flexibility, and efficiency in for that style of washer for stamping resource use. These issues are and forming,” says Kiebler.
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Parts Cleaning
Create account Log in Article Talk Read Edit ViMewo rheistorySearch Wiki Loves Earth in focus during May 2015 Discover nature, make it visible, take photos, help Wikipedia! Main page Contents Featured content Parts cleaning Current events From Wikipedia, the free encyclopedia Random article Donate to Wikipedia Parts cleaning is essential to many industrial processes, as a prelude to Wikipedia store surface finishing or to protect sensitive components. Electroplating is particularly Interaction sensitive to part cleanliness, since molecular layers of oil can prevent adhesion Help of the coating. ASTM B322 is a standard guide for cleaning metals prior to About Wikipedia electroplating. Cleaning processes include solvent cleaning, hot alkaline Community portal detergent cleaning, electrocleaning, and acid etch. The most common industrial Recent changes Contact page test for cleanliness is the waterbreak test, in which the surface is thoroughly rinsed and held vertical. Hydrophobic contaminants such as oils cause the water Tools to bead and break up, allowing the water to drain rapidly. Perfectly clean metal What links here surfaces are hydrophilic and will retain an unbroken sheet of water that does not Related changes Upload file bead up or drain off. ASTM F22 describes a version of this test. This test does Special pages not detect hydrophilic contaminants, but the electroplating process can displace Permanent link these easily since the solutions are water-based. Surfactants such as soap Page information reduce the sensitivity of the
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Ultrasonic Cleaning Systems
1 Technical Profiles Click on any of the 15 technology categories — representing the core of critical cleaning — for general principles, strengths and limitations, plus compatibility issues and selection considerations. Aqueous Cleaning Systems Organic Solvent Cleaning Systems Semiaqueous and Hybrid Systems Ultrasonic Cleaning Systems Megasonic Cleaning Systems Carbon Dioxide Cleaning Manual Cleaning Systems Aerosol Cleaning Agents Plasma Cleaning Laser Cleaning Systems UV/Ozone Cleaning Drying Systems Filtration and Recycling Systems Wastewater Treatment Systems Cleanliness Verification Techniques Ultrasonic Cleaning Bubbling Over Ultrasonic cleaning is a good fit for a wide range of applications, from removing swarf and grinding and polishing residue to treating parts covered in oil, grease, or layers of paint. Ultrasonics can be used to clean miniature watch parts or to support the overhaul of jumbo jet engines. And from an industry perspective, the fields of electrotechnics, precision mechanics and light engineering, optics, metal processing, and medical equipment have proven particularly receptive to the ultrasonic concept. So the impact of ultrasonic cleaning is clearly recognizable. But to truly understand the value of ultrasonics, one must understand how ultrasonic cleaners really work. 2 Ultrasonic Cleaning Explained The cleansing effect of ultrasound is the product of a phenomenon called cavitation. Billions of minute gas bubbles implode, causing shock waves that undermine dirt and blast it off a part’s surface. One of the key advantages of this process is that it allows users to clean part surfaces that are completely inaccessible to a manual cleaning process. Ultrasound frequencies generally range between 20 kilohertz and 50 kilohertz, depending on application requirements. Ultrasonic cleaning is typically performed at temperatures between 122 C and 176 C.
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THE NEXT LEVEL of PARTS CLEANING the Safe, No-Solvent Solution to Cleaning Parts Automatically
THE NEXT LEVEL OF PARTS CLEANING The Safe, No-Solvent Solution to Cleaning Parts Automatically CUDA KÄRCHER GROUP | FRONT-LOAD AUTOMATIC AQUEOUS PARTS WASHER CUDA KÄRCHER GROUP | FRONT-LOAD AUTOMATIC AQUEOUS PARTS WASHERS THE SIMPLE CHOICE FOR CLEANING. Rugged, high-capacity Cuda Kärcher Group Automatic Parts Washers use pressurized hot water and specialized industrial detergents to safely blast away dirt, grease and grime while you’re doing more productive work. Whether the parts you’re cleaning are big or small, wide or narrow, heavy or lightweight, we have the automatic parts washer ideal for the job. With load capacities ranging from 500 to 5,000 lbs. and a space saving footprint, our front-load models are the simple solution for your parts cleaning applications. Simple Performance Environmentally Friendly, Safe To Use Cuda Kärcher Group specializes exclusively in parts Solvents are a thing of the past. Cuda Kärcher Group washers and accessories. Our parts washers effectively parts washers are based on safe aqueous cleaning, so clean a variety of parts made of metal, plastic and even you eliminate the potential health hazards and disposal rubber. These systems are capable of cleaning small problems related to solvent use. parts to large assemblies, limited only by the size of the cabinet itself and are especially effective in removing Nationwide Support petroleum products, dirt carbon, and metal shavings. When you buy a parts washer from us, you’re assured of You can count on us to be the innovators in parts timely, professional service and support through our washers. The bottom line is you not only get top national network of distributors.
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Contract Cleaning Services
precision cleaning 1996 . surfaces, this method enables ‘visual- ization and classification of different materials. We have found a correlation between phase and friction imaging, an older technique for compositional imaging based on contact mode operation. Because it is based on TappingMode, phase imaging is gentler than friction imaging and provides bet- ter spatial resolution. q References 1. Images of these are included in Digital Insbwnents’ Application Note “Phase Imaging: Beyond Topography,” available upon request. Gmtozt Digital Instruments at (800) 873-9750 and ask for Felicta Kashevuroff in corporate cortununications. About the Author L% Don Cherno~ts the founder and president of Advance Surjixe Microscopy, an independent analytical service laboratory. Since 1986, Chernoff has been using scanning probe microscopy to tnvestigate and solve materials and processing problems for mmuf~twing, engineering and research 6b 2Ri.s article was reprinted with permtsston Figure 8: Contaminant deposit on glass. 5~ scans. a) TappingMode dual image showing the liq- from Digttd Instruments and Dr Cherno~ and uid-air interface of oil droplets (bright bumps in the height data, dark regions in phase). Needle- was orighdly adapted from his talk to the like crystals are bright and crisply-defined in the phase image. b) Contact mode dual image (height and friction) showing the substrate under the oil droplets and a cluster of crystals on NcumScope Users’ Meeting at S7M ‘95. the substrate. The oil droplets had high friction due to surface tension at the oil-probe inter- face. The crystal had low friction. Note: To make this comparison, we had to change probes and scanning modes and return to the same spot on the specimen.
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