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PRE-FEASIBILITY REPORT of Proposal for 2.4 MTPA Pellet Plant

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PRE-FEASIBILITY REPORT of Proposal for 2.4 MTPA Pellet Plant PRE-FEASIBILITY REPORT Of Proposal For 2.4 MTPA Pellet Plant Over an Area of 42.040 Acres At Village- Tanto, Tehsil- Barbil, Dist.- Keonjhar, Odisha By Project Proponent: M/s Narbheram Power and Steel limited Avani Signature, 6th floor, 91A/1, Park Street, Kolkata , West Bengal, India Prepared by: - VISIONTEK CONSULTANCY SERVICES PVT. LTD (An Enviro Engineering Consulting Cell) Bhubaneswar, Odisha NABET Certificate No. -NABET/EIA/2023/RA 0209 TABLE OF CONTENTS Chapter Topic Page No. No. 1 Executive Summary 1 1.1 Executive summary 1 1.2 Details of Products Proposed 1 1.3 Salient Features of the Proposed Project 2 1.4 Land Use Planning 4 2 Introduction 6 2.1 Identification of the Project and Project proponent 6 2.2 Brief Description of Nature of the Project 6 Need for the Project and its Importance to the 2.3 6 Country 2.4 Demand Supply Gap 7 2.5 Imports vs. Indigenous Production 7 2.6 Export Possibility 7 2.7 Domestic/ Export Markets 8 2.8 Employment Generation 8 3 Project Description 9 Type of Project Including Interlinked and 3.1 9 Interdependent Projects 3.2 Location with Co-ordinates 9 Details of Alternate Sites Considered and the Basis 3.3 15 of Selecting the Proposed Site. 3.4 Size or Magnitude of Operation 17 3.5 Project Description 17 3.5.1 Process Description- Iron Ore Pellet Plant 17 3.6 Resource Optimization/ Recycling and Reuse 30 Envisaged in the Project Availability of Water Its Source, Energy Power 3.7 31 Requirement 3.7.1 Water Requirement 31 3.7.2 Power Requirement 31 3.8 Fuel Requirement 32 Quantity of Wastes to be Generated and Scheme 3.9 33 for their Management/Disposal 3.9.1 Treatment for Recycle and Reuse 33 3.9.2 Solid Waste & Hazardous Waste 33 Details of Air Pollution Control Devices Proposed in 3.9.3 34 Different Units Schematic Representation of the Feasibility 3.10 35 Drawing 4 Site Analysis 36 4.1 Connectivity 36 4.2 Landform, Land use and Land Ownership 36 4.3 Topography & Drainage 38 4.4 Existing Land Use Pattern 39 4.5 Existing Infrastructure 41 4.6 Soil Classification 41 4.7 Climatic Data from Secondary Sources 41 4.8 Social Infrastructure Available 43 5 Planning Brief 45 5.1 Planning Concept 45 5.2 Population Projection 45 5.3 Land Use Planning 46 5.4 Amenities/ Facilities 46 6 Proposed Infrastructure 47 6.1 Industrial Area (Processing Area) 47 6.2 Residential Area (Non-Processing Area) 48 6.3 Green Belt 48 6.4 Social Infrastructure 49 6.5 Connectivity 49 6.6 Drinking Water Management 50 6.7 Sewage System 50 6.8 Water Treatment Plant 51 6.9 Industrial Waste management 52 6.10 Solid Waste Management 52 7 Rehabilitation and Resettlement (R&R Plan) 53 7.1 Policy to be Adopted 53 8 Project Schedule & Cost Estimates 54 8.1 Planning of Activities 54 Estimated Project cost Along with Analysis in 8.2 55 Terms of Economic Viability Of the Project 8.3 Cost Breakup for Environmental Management plan 56 9 Analysis of Proposal 51 Financial and Social Benefits with Special 9.1 57 Emphasis on the Benefit to the Local People List of Table Table No. Name Page No. Table 1.4 Land Use Breakup 4 Table 2.8 Manpower Breakup 8 Table 3.1 Project Configuration 9 Table 3.2 Latitude & longitude of Project Site 14 Table 3.3 Site Suitability Analysis 15 Table 3.5.1 Zone Details 23 Table 3.6 Raw Material Quantity & Source 30 Table 3.7.1 Breakup of Water Requirement 31 Table 3.7.2 Power Requirements 31 Table 3.9.1 Treatment for Recycle and Reuse 33 Table 3.9.2 Solid Waste & Hazardous Waste 33 Table 3.9.3 Details of Air Pollution Control Devices Proposed 34 Table 4.2 Land Use Breakup 36 Table 4.4 Distance of various landmarks 39 Table 4.7.1 Annual Average Rainfall 42 Table 4.7.2 Month-wise Predominant Wind Directions 43 Table 4.8 Nearby Facilities / Social Infrastructure 43 Table 5.2 Manpower Requirement 45 Table 6.1 Total Land Breakup 47 Table 6.3.1 Tree Species Name 48 Table 8.1 Project Implementation Schedule 54 Table 8.2.1 Summary of the Estimated capital Cost of the Projects 55 Table 8.2.2 Operating Expenses 55 List of Figures Figure Name Page No. Figure 3.2.1 Location of the Plant on the Map 9 Figure 3.2.2 Toposheet Map of the Proposed Plant Area 10 Figure 3.2.3 Google Earth Image of the Plant Site 10 Figure 3.2.4 Site Photographs of the Plant Area 12 Figure 3.2.5 Layout of Project Site 13 Figure 3.3 Google Earth Images of Alternate Sites 16 Figure 3.5.1 Pellet Plant Process Flow Diagram 18 Fig. No 3.5.2 Pellet Plant Material Flow Diagram 29 Figure 3.7.1 Water Flow Diagram 32 Figure 3.9 Schematic Diagram of Environmental Component 35 Figure 4.3 Drainage Map 38 Figure 4.4 Land Use Map 41 Figure 6.5 Google earth Image of the Connecting Road 50 Figure 6.7 STP Flow Diagram 50 Pre-Feasibility Report for Proposed 2.4MTPA Pellet Plant over an area of 42.040 acre at Village-Tanto, Tehsil-Barbil, District–Keonjhar, Odisha by M/s Narbheram Power And Steel Private Limited. Chapter 1 Executive Summary 1.1 Executive Summary The Project Proponent, M/S Narbheram Power And Steel Private Limited is one of the Group Companies of Atha Group, a diversified conglomerate actively involved in the businesses of Steel, Mining, and Renewable Energy sectors. Atha Group has become one of the leading companies in the Mining Industry in India. Narbheram Power And Steel Pvt Ltd (NPSPL) is the steel manufacturing SBU of Atha Group, established in the year 2003, having its integrated steel manufacturing unit in the district of Dhenkanal, Odisha State. This company now intends to set up of 2.4 MTPA (1.2 MTPA X 2 Units) capacity iron ore Pelletization plant at Village-Tanto, Tehsil-Barbil, District–Keonjhar, Odisha. Iron Ore Fines generated in the company’s iron ore mines and nearby mines in Joda- Barbil area will be used to make iron ore pellets by agglomerating them. This product will be used for captive consumption in the company’s sponge iron plants as well as will be sold in the open market. 1.2 Details of Products Proposed 2.4 MTPA Pellet Plant - Input and Output % Per hour Per Day Per year Raw Material Iron ore fines (t) 95.91 340.00 8,160 26,92,800 Bentonite (t) 0.71 2.50 60 19,800 Anthracite Coal (t) 1.69 6.00 144 47,520 Limestone (t) / Dolomite(t) 1.69 6.00 144 47,520 Total Inputs 100.00 390.50 9372 28,07,640 Product Pellets, Net (t) 85.48 303.00 7273 24,00,000 Pellet Fines 5.68 20.14 483 1,59,480 Process Loss 7.99 28.36 680 2,24,400 ESP dust 0.85 3 72 23,760 Total outputs 100.00 390.5 9372 28,07,640 Visiontek Consultancy Services Pvt. Limited, Bhubaneswar 1 Pre-Feasibility Report for Proposed 2.4MTPA Pellet Plant over an area of 42.040 acre at Village-Tanto, Tehsil-Barbil, District–Keonjhar, Odisha by M/s Narbheram Power And Steel Private Limited. 1.3 Salient Features of the Proposed Project Proposed 2.4 MTPA Pellet Plant over an area of 42.040 acre A. Name of the project (17.013 ha.) at Village-Tanto, Tehsil-Barbil, District–Keonjhar, Odisha by M/s Narbheram Power And Steel Private Limited Sl. No. in the As per EIA Notification 2006 and amendments, thereof the B. schedule project falls under Sl. No. 3 (Material Production), Project Activity ‘3 (a)’ Metallurgical Industries; Category – A C. Project Proponent Detail Name of the M/S Narbheram Power And Steel Private Limited Company Registered Office Avani Signature, 6th Floor, 91A/1, Park Street, Kolkata D. Area of Plant 42.040 Acres (17.013 ha.) Total land: 42.040 Acres (17.013 ha.) Classification of Land Forest land: 24.00 Acres (9.712 ha.) Non Forest land: 9.950 Acres (4.027 ha.) Records Not Available: 8.09 Acres (3.274 ha.) E. Location Details Village Tanto Tahasil Barbil District Keonjhar State Odisha Topo Sheet No. F45H8 & F45N5 Latitude 22° 2'38.18"N Longitude 85°22'5.87"E F. Environmental Setting Details (approximate aerial distance and direction from the project site) Visiontek Consultancy Services Pvt. Limited, Bhubaneswar 2 Pre-Feasibility Report for Proposed 2.4MTPA Pellet Plant over an area of 42.040 acre at Village-Tanto, Tehsil-Barbil, District–Keonjhar, Odisha by M/s Narbheram Power And Steel Private Limited. Possible Vulnerable Habitation Groups in Nearby Area Tanto Village – 0.12 Km, N Jhadagaon- 1.39 km NE Bhusugaon- 2.89 Kms ENE School SSVM Bhadrasahi- 1.86km NE St, Teresa School, Joda – 4.6km SE Hospital E.S.I. Hospital Corporation – 5.4km E TATA Steel Hospital, Joda – 5.7km SE Place of Worship Shiva Temple, Bhadrasahi – 2.12 km NE Nearest City/Town Town- Bhadrasahi- 1.9km (NE) City-Barbil- 6.3km (NNE) Nearest National NH-215 – Approx. 0.250 km (North) Highway/ State Highway Nearest Railway Barbil Railway – 6.46km (North) station Nearest Airport Tanto-Barbil Airstrip – 0.242 km (East) Rourkela Airport- 61.3km (North-west) Biju Patnaik International Airport – 204km (SSE) Name of the RF, PRF, PF, Distance in km.
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