Gold Plating Standard Operating Procedure Faculty Supervisor: Prof
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Scientific and Technical Report 2001 Volume VI Large Research Facilities
PAUL SCHERRER INSTITUT ISSN 1423-7350 March 2002 Scientific and Technical Report 2001 Volume VI Large Research Facilities ed. by: Renate Bercher, Carmen Büchli, Lotty Zumkeller CH-5232 Villigen PSI Switzerland Phone: 056/310 21 11 Telefax: 056/31021 99 http://www.psi.ch I TABLE OF CONTENTS Foreword l Accelerator Physics and Development Operation of the PSI-accelerator facility in 2001 5 Progress in the production of the new ring cyclotron cavity 7 Coupled field analysis of the new ring cyclotron cavity 9 Experimental upgrade of the injector II150 MHz RF system 11 Replacement of magnet power supplies, control and field-bus for the PSI cyclotron accelerators 13 Investigations on discharges of high voltage devices based on a transient recorder program 15 Test of a radio-frequency-driven mulitcusp proton source 16 Emittance measurements at the PSI ECR heavy ion source 17 Profile measurement of scanning proton beam for LiSoR using carbon fibre harps 18 A fast dégrader to set the energies for the application of the depth dose in proton therapy 20 MAD9P a parallel 3D particle tracker with space charge 22 Behaviour of the different poisson solvers in the light of beam dynamics simulations 24 Computational electrodynamics on the LINUX-cluster 26 Particle ray-tracing program TRACK applied to accelerators 27 Experimental Facilities Rebuilt beam line section between the targets M and E 31 Disposal preparation for meson production targets 33 A novel method to improve the safety of the planned MEGAPIE target at SINQ 34 Beamline adaptation for the MEGAPIE-target -
Vibrations in Metal Cutting Measurement, Analysis and Reduction
Vibrations in Metal Cutting Measurement, Analysis and Reduction Linus Pettersson Ronneby, March 2002 Department of Telecommunications and Signal Processing Blekinge Institute of Technology 372 25 Ronneby, Sweden c Linus Pettersson Licentiate Dissertation Series No. 01/02 ISSN 1650-2140 ISBN 91-7295-008-0 Published 2002 Printed by Kaserntryckeriet AB Karlskrona 2002 Sweden v Abstract Vibration and noise in metal cutting are ubiquitous problems in the workshop. The turning operation is one kind of metal cutting that exhibits vibration related problems. Today the industry aims at smaller tolerances in surface finish. Harder regulations in terms of the noise levels in the operator environment are also central. One step towards a solution to the noise and vibration problems is to investigate what kind of vibrations that are present in a turning operation. The vibrations in a boring operation have been put under scrutiny in the first part of this thesis. Analytical models have been compared with experimental results and the vibration pattern has been determined. The second part of the thesis deals with active vibration control in external turning operations. By embedding a piezo-ceramic actuator and an accelerometer into a tool holder it was possible to obtain a solution that can be fitted in a standard lathe. The control system consists of the active tool holder, a control system based on the filtered-X LMS algorithm and an amplifier designed for capacitive loads. The vibration level using this technique can be reduced by as much as 40 dB during an external turning operation. vii Preface The work presented in this licentiate thesis has been performed at the department of Telecommunications and Signal Processing at Blekinge Institute of Technology. -
Electroless Copper Plating a Review: Part I
Electroless Copper Plating A Review: Part I By Cheryl A. Deckert Electroless, or autocatalytic, metal plating is a non- necessary components of an electro- electrolytic method of deposition from solution. The less plating solution are the metal salt minimum necessary components of an electroless and a reducing agent. The source of plating solution are a metal salt and an appropriate copper is a simple cupric salt, such as reducing agent. An additional requirement is that the copper sulfate, chloride or nitrate. solution, although thermodynamically unstable, is Various common reducing agents stable in practice until a suitable catalyzed surface is have been suggested7 for use in elec- introduced. Plating is then initiated upon the catalyzed troless copper baths, namely formal- surface, and the plating reaction is sustained by the dehyde, dimethylamine borane, boro- catalytic nature of the plated metal surface itself. This hydride, hypophosphite,8 hydrazine, definition of electroless plating eliminates both those sugars (sucrose, glucose, etc.), and solutions that spontaneously plate on all surfaces dithionite. In practice, however, vir- (“homogeneous chemical reduction”), such as silver tually all commercial electroless cop- mirroring solutions; also “immersion” plating solu- per solutions have utilized formalde- tions, which deposit by displacement a very thin film of hyde as reducing agent. This is a a relatively noble metal onto the surface of a sacrificial, result of the combination of cost, less noble metal. effectiveness, and ease -
Mechanical Metalworking: from Manual to Computer-Based Processes
August 04, 2021 Mechanical metalworking: from manual to computer-based processes Just like in an ordinary kitchen, there is more to the steelmaker’s kitchen than just the processes where high temperature plays a crucial role, such as boiling, roasting or baking. Before a dish can be served, it needs additional work to make it more appealing. The same is true of metals. Prior to their use, plates, tubes, rods and complex steel castings are subject to cold forming by special metalworking machines and lathes, which become more and more sophisticated each year. History of mechanical metalworking Let’s look first into the history of mechanical metalworking and its origins. Unlike many other processes that are unique to steelmaking, some ideas related to the mechanical working of metal surfaces came from related areas. The ancient Egyptians had devices for drilling holes in stones. Wood machining equipment that later evolved into turning lathes existed in the sixth and seventh centuries BC. Yet these types of processes were not applied to metals for hundreds of years. For a long time, metal surface treatment had several restricting factors. First, it required harder tools. Second, small-batch production did not need high-precision metalworking. Third, the industrial revolution and mass production of uniform products only became a reality in the 18th-19th centuries. The third reason was a key prerequisite for the appearance of mechanical metalworking. Smiths that made goods for individual orders gave way to large industrial manufacturers and factories that had the capacity to produce large quantities of uniform metal goods. Gunsmiths were among the first to appreciate the importance of standardised metalworking. -
Introduction to Turning Tools and Their Application Identification and Application of Cutting Tools for Turning
Introduction to Turning Tools and their Application Identification and application of cutting tools for turning The variety of cutting tools available for modern CNC turning centers makes it imperative for machine operators to be familiar with different tool geometries and how they are applied to common turning processes. This course curriculum contains 16-hours of material for instructors to get their students ready to identify different types of turning tools and their uses. ©2016 MachiningCloud, Inc. All rights reserved. Table of Contents Introduction .................................................................................................................................... 2 Audience ..................................................................................................................................... 2 Purpose ....................................................................................................................................... 2 Lesson Objectives ........................................................................................................................ 2 Anatomy of a turning tool............................................................................................................... 3 Standard Inserts .............................................................................................................................. 3 ANSI Insert Designations ............................................................................................................. 3 Insert Materials -
Implementation of Metal Casting Best Practices
Implementation of Metal Casting Best Practices January 2007 Prepared for ITP Metal Casting Authors: Robert Eppich, Eppich Technologies Robert D. Naranjo, BCS, Incorporated Acknowledgement This project was a collaborative effort by Robert Eppich (Eppich Technologies) and Robert Naranjo (BCS, Incorporated). Mr. Eppich coordinated this project and was the technical lead for this effort. He guided the data collection and analysis. Mr. Naranjo assisted in the data collection and analysis of the results and led the development of the final report. The final report was prepared by Robert Naranjo, Lee Schultz, Rajita Majumdar, Bill Choate, Ellen Glover, and Krista Jones of BCS, Incorporated. The cover was designed by Borys Mararytsya of BCS, Incorporated. We also gratefully acknowledge the support of the U.S. Department of Energy, the Advanced Technology Institute, and the Cast Metals Coalition in conducting this project. Disclaimer This report was prepared as an account of work sponsored by an Agency of the United States Government. Neither the United States Government nor any Agency thereof, nor any of their employees, makes any warranty, expressed or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States Government or any Agency thereof. The views and opinions expressed by the authors herein do not necessarily state or reflect those of the United States Government or any Agency thereof. -
Footnotes for ATOMIC ADVENTURES
Footnotes for ATOMIC ADVENTURES Secret Islands, Forgotten N-Rays, and Isotopic Murder - A Journey into the Wild World of Nuclear Science By James Mahaffey While writing ATOMIC ADVENTURES, I tried to be careful not to venture off into subplots, however interesting they seemed to me, and keep the story flowing and progressing at the right tempo. Some subjects were too fascinating to leave alone, and there were bits of further information that I just could not abandon. The result is many footnotes at the bottom of pages, available to the reader to absorb at his or her discretion. To get the full load of information from this book, one needs to read the footnotes. Some may seem trivia, but some are clarifying and instructive. This scheme works adequately for a printed book, but not so well with an otherwise expertly read audio version. Some footnotes are short enough to be inserted into the audio stream, but some are a rambling half page of dense information. I was very pleased when Blackstone Audio agreed wholeheartedly that we needed to include all of my footnotes in this version of ATOMIC ADVENTURES, and we came up with this added feature: All 231 footnotes in this included text, plus all the photos and explanatory diagrams that were included in the text. I hope you enjoy reading some footnotes while listening to Keith Sellon-Wright tell the stories in ATOMIC ADVENTURES. James Mahaffey April 2017 2 Author’s Note Stories Told at Night around the Glow of the Reactor Always striving to beat the Atlanta Theater over on Edgewood Avenue, the Forsyth Theater was pleased to snag a one-week engagement of the world famous Harry Houdini, extraordinary magician and escape artist, starting April 19, 1915.1 It was issued an operating license, no. -
Gold Embrittlement of Solder Joints 2018.Pages
Gold Embrittlement of Solder Joints Ed Hare, PhD - SEM Lab, Inc 425.335.4400 [email protected] Introduction Gold embrittlement of solder joints has been written about for at least four decades [1 – 3]. Nevertheless, gold embrittlement related solder joint failures have been analyzed in this laboratory as recently as July 2009. Gold embrittlement can be avoided by careful solder joint design and knowledge of the causes of this condition. The purpose of this paper is to provide a detailed account of material and process parameters that can lead to gold embrittlement in electronic assemblies. There are a variety of reasons that designers might want to solder to gold or gold plating. One reason is that some designs involve wire bonding and soldering operations on the same assembly. Another reason would be to include gold contact pads (e.g. for dome keypad contacts) or card edge contacts (e.g. PC cards). The wire bond pads or contact pads can be selectively gold plated, but the selective plating process can be expensive. The electronics industry currently recognizes a threshold level for gold that can be dissolved into eutectic tin-lead solder above which the solder is likely to become embrittled. This threshold is ~ 3 wt% gold. It will be shown in the paragraphs below that embrittlement of solder joints can develop at significantly lower bulk gold concentrations. Metallurgical Description of Gold Embrittlement The most important soldering alloy in the electronics industry is the eutectic tin-lead alloy, 63%Sn – 37%Pb. This may change in the near future as lead-free soldering takes its hold on the industry. -
FTC Guideline - Title 16, Commercial Practices Part 23 for Gold Plating Over Sterling Silver Jewelery
Reference: FTC guideline - Title 16, commercial practices part 23 for gold plating over sterling silver Jewelery Dear Sir, My concern is on low K gold plating (10/14/18) over sterling silver. As per me, gold plating on silver Jewellery should be done only with > 23K. Following are the reasons to support my recommendation: REASONS TO AVOID LOW K GOLD PLATING • In low karat gold micron electroplating, we have to use either Au/Cu or Au/Ag chemistry. Au/Cu chemistry plating color for 14K is too pink (5N) & Au/Ag chemistry plating color is too green. We have to give top coat of 0.1 micron of high karat gold (>23K) to achieve Hamilton color (1N/2N) over low karat gold plating. • Doing low karat gold plating & cover it with nominal high karat gold for color, deficit the purpose of gold plated Jewellery. If the top flash gold will wear out then actual gold alloy color (pink/green) will expose (pink/green) which will tarnish too fast. • Achieving exact K (10/14/18) in low K electroplating is practically not possible. • We cannot identify gold purity of plating thickness on sterling silver by XRF because there are common elements present in plating thickness & base (e.g. Ag,Cu..). • Gold alloy (10/14/18) thickness testing is not possible by XRF because standards available for thickness calibration are in 24K. It is impossible to make 10/14/18 K standards as per plating compositions (Au/Cu & Au/Ag) because it cannot be fabricated. Thickness measurement of low K on XRF is manipulated method, where instrument detects pure gold ions throughout the plating layer & then by density calculation it will be converted into low K plating thickness(e.g.- 14 K density is 13 g/cc & pure gold is 19.3 g/cc. -
Cutoff Lathes and Endfinishers Brochure
Rotating-Head Cutoff Lathes Tube Loading & Endfinishing Systems • Rugged high-speed cutting, grooving, turning and chamfering • More parts per hour, closer tolerances, reduced labor • Fastest changeover • OD/ID chamfers in a single chucking, both ends • Models for round tubing up to 9" diameter, barstock to 3" HAUT-025RCBrochure2RS.indd 2 1/27/10 1:29:15 PM Our History and Our Commitment to You … Hautau is our family name. It is on every machine we build. That’s why we’ll stand behind you on every one 24/7. Hautau makes world-class tube cutoff machines and systems. They are designed, engineered and built by American craftsmen in the fields of southeast Indiana. Charles F. Hautau Sr, company founder, was a gifted inventor who held over 60 patents including rotary-head cutoff and CNC tube bending. Charles Jr. and Fred have carried on the tradition, building a wide range of innovative machinery for over forty years. Among our early machines was one to trim the ends of mufflers. Because the muffler Charlie Hautau could not spin, our design featured a rotating head. After twenty years of building tube cutting and processing machines and other custom automation, we decided to apply the rotating head concept to cutting thick wall steel tubing. This would form the basis for our standard product line. Traditional tube cutoff lathes have a headstock with a through hole up to two feet deep, so tube feeding methods are limited. The tube can be machined on just one end. Short cuts can fly out and long cuts need outboard support rollers. -
THE USE of MIXED MEDIA in the PRODUCTION of METAL ART by Mensah, Emmanuel (B.A. Industrial Art, Metals)
THE USE OF MIXED MEDIA IN THE PRODUCTION OF METAL ART By Mensah, Emmanuel (B.A. Industrial Art, Metals) A Thesis submitted to the School of Graduate Studies, Kwame Nkrumah University of Science and Technology In partial fulfillment of the requirements for the degree of MASTER OF ARTS (ART EDUCATION) Faculty of Art, College of Art and Social Sciences March 2011 © 2011, Department of General Art Studies DECLARATION I hereby declare that this submission is my own work toward the M.A Art Education degree and that, to the best of my knowledge, it contains no materials previously published by another person or material which has been accepted for the award of any other degree of the university, except where due acknowledgement has been made in the text. ……………………………….. ……………………………….. ………………………….. Student’s name & ID Signature Date Certified by ……………………………….. ……………………………….. ………………………….. Supervisor’s Name Signature Date Certified by ……………………………….. ……………………………….. ………………………….. Head of Department’s Name Signature Date ii ABSTRACT The focus of this study was to explore and incorporate various artistic and non artistic media into the production of metal art. The researcher was particularly interested in integrating more non metallic materials that are not traditional to the production of metal art in the decoration, finishing and the protective coating of metal art works. Basic hand forming techniques including raising, chasing and repoussé, piercing and soldering were employed in the execution of the works. Other techniques such as painting, dyeing and macramé were also used. Non metallic media that were used in the production of the works included leather, nail polish, acrylic paint, epoxy, formica glue, graphite, eye pencil, lagging, foam, wood, shoe polish, shoe lace, eggshell paper, spray paint, cotton cords and correction fluid. -
GLOSSARY of PLATING TERMS Acid Gold: a Mildly Acidic Process That Is Used When Plating from 7 to 200 Mils of Gold
GLOSSARY OF PLATING TERMS Acid gold: A mildly acidic process that is used when plating from 7 to 200 mils of gold. The deposits are usually 23kt purity, and it is not usually used as the final finish. Antique: A process which involves the application of a dark top coating over bronze or silver. This coating, either plated or painted, is partially removed to expose some of the underlying metal. Anti-tarnish: A protective coating that provides minimal tarnish protection for a low cost. Barrel plating: A type of mass finishing that takes place in a barrel or tub. Barrel plating is usually requested for very small pieces where pricing must be kept low. Black nickel: A bright or matte, dark plating process that is used to highlight antique finishes. Or, when used as a final color it will range from dark grey to light black. A bright black nickel will yield the darkest color. Bright finish: A high luster, smooth finish. CASS testing: The Copper-Accelerated Acetic Acid Salt Spray test is the same as the Neutral Salt Spray (NSS) test, except it is accelerated, with typical time cycles being 8 and 24 hours. Cold nickel: A non-brightened nickel bath which replicates the original finish, that is, bright areas remain bright and dull areas remain dull. Color: Describes the final top coating (flash) which could be white, silver, 14kt gold (Hamilton), 18kt gold, or 24kt gold (English gold). See "gold flash" and "cyanide gold." Copper: An excellent undercoat in the plating process. Copper provides good conductivity and forms an excellent protective barrier between the base metal and the plate.