Growspan™ 24' Wide Series 500 Tall High Tunnels with Drop-Down Sides
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GrowSpan™ 24' Wide Series 500 Tall High Tunnels with Drop-Down Sides Photo may show a building of a different length and style. Frame shown includes drop-down sides and customer-supplied baseboards. Actual cover material may differ. Building shown is equipped with an optional roll-up end. ©2020 All Rights Reserved. Reproduction prohibited without permission. 24' Wide Series 500 Tall High Tunnels: All Standard Lengths. Revision date: 03.20.20 1 Important Information LOCATION Choosing the proper location is an important step before you begin. The following suggestions and precautions will help determine whether your selected location is the best location. • Never erect the structure under power lines. READ THIS DOCUMENT BEFORE YOU BEGIN TO ASSEMBLY • Identify whether underground cables and pipes are present before preparing the site, setting ground Thank you for purchasing a Series 500 high tunnel posts (if equipped), or anchoring the structure. structure. When properly assembled and maintained, this product will provide years of reliable service. These • Location should be away from structures that could instructions include helpful hints and important information cause snow to drift on or around the building. needed to safely assemble and properly maintain the • Do not position the structure where large loads structure. Please read these instructions before you such as snow and ice, large tree branches, or other begin. overhead obstacles could fall. If you have any questions during the assembly, please • Always check local building codes before you begin contact customer service for assistance. and follow codes as instructed. SAFETY PRECAUTIONS SITE After choosing a location, proper preparation of the site is • Wear eye protection. essential. Follow the information below. • Wear head protection. • A level site is required. The site must be level to • Wear gloves when handling metal parts. properly and safely erect and anchor the structure. • Use a portable GFCI (Ground Fault Circuit Interrupter) • Drainage: Water draining off the structure and from when working with power tools and cords. areas surrounding the site should drain away from the site to prevent damage to the site, structure, and • Do not climb on the frame during or after construction. contents of the structure. • Do not occupy the structure during high winds, tornadoes, or hurricanes. WARNING: The individuals assembling this structure are responsible for designing and furnishing all • Provide adequate ventilation if the structure is temporary bracing, shoring and support needed enclosed. during assembly. For safety reasons, those who are not familiar with recognized construction methods • Do not store hazardous materials in the structure. and techniques must seek the help of a qualified • Provide proper ingress and egress to prevent contractor. entrapment. SETTING THE GROUND POSTS The frame assembly of this building requires the setting of all ground post in concrete. Review the layout diagrams for additional details. Enlist the services of a professional and competent contractor to prepare the site and set the ground posts. Failing to secure ground posts in concrete as required may result in damage to the building, building contents, and surrounding property. 2 S500_24_Wide_HT_Drop_down Revision date: 03.20.20 Important Information ASSEMBLY 13. Install main cover. Following the instructions as presented will help ensure 14. Install roll-up (or drop-down) sides and anti-billow proper assembly. Failing to follow these steps may result ropes. in an improperly assembled and anchored structure. 15. Complete and return all warranty information as NOTE: Once the main frame is assembled, many of instructed if present. the remaining procedures can occur simultaneously, depending on available assistants and equipment. Before you begin, review all technical documents to better understand overall building design. REQUIRED TOOLS The steps outlining the basic frame assembly are as The following list identifies the main tools needed to follows: assemble the shelter. Additional tools and supports may 1. Verify that all parts are included in the shipment. be needed depending on the structure, location, and Notify Customer Service for questions or concerns. application. 2. Read this guide and all additional documentation • Tape measure or measuring device and marker to included with the shipment before you begin. mark locations on the pipes and rafters. 3. Gather the tools, bracing, ladders, lifts, and • Variable speed drills and impact drivers. (Cordless assistants needed to assemble the structure. with extra batteries works best.) 4. Check the weather before you install the roof cover • Metal-cutting saws or tools to cut pipe and and any end panels (if equipped). Do not install aluminum. covers or panels on a windy or stormy day. • Drill bit set and 1-3/4" hole saw bit (if polycarbonate 5. Re-evaluate the location and site based on the end panels are installed) information and precautions presented in the • Wrenches and impact socket set, hammer, and documentation included with the shipment. gloves. 6. Prepare the site (if applicable). Set ground posts in • Adjustable pliers and self-locking pliers. concrete, or attach base plates to concrete. If building includes end framing, review those instructions and • Ladders, work platforms, and other machinery for drawings for additional end framing requirements. lifting designed to work safely at the height of the building. 7. Assemble rafter components and rafter support kit components (if equipped). Optional support kits • Safety equipment to protect head, eyes, hands and require an additional purchase. feet. 8. Assemble main building frame (rafters, cabling, purlins, etc). UNPACK AND IDENTIFY PARTS 9. Attach baseboards and ribbon boards (customer- The following steps will ensure that you have all the supplied). necessary parts before you begin to assemble the shelter frame. 10. Attach 102197 aluminum u-channel along the sides for cover installation. Consult these instructions and 1. Unpack the contents of the shipment and place all drawings for additional details. where you can easily inventory the parts. Refer to the Bill of Materials/Spec Sheets. 11. Install end wall frame, door frame, and end wall cladding if equipped. 2. Verify that all parts listed on the Bill of Materials/ Spec Sheets are present. If anything is missing 12. Attach 111613Z144 aluminum channel to the end or you have questions, consult the Pictorial Parts rafters. Guide and all diagrams for clarification, or contact Customer Service. NOTE: Do not open plastic bags containing smaller parts such as fasteners or washers at this time. Simply verify quantity. Revision date: 03.20.20 S500_24_Wide_HT_Drop_down 3 Baseboards, Retaining Boards, and Ribbon Boards BASEBOARD AND RETAINING BOARDS 2-PIECE RIBBON BOARD REQUIRED A customer-supplied baseboard and retaining board are required to attach the drop-down side panels. A customer-supplied two-piece ribbon board is required Recommended baseboard dimensions are 2" x 8". for the installation of the drop-down panels. Consult the Recommended retaining board dimensions are 1" x 4". Drop-Down Side Panel Installation procedure for details Use treated lumber for best results. Customer supplies the materials for the ribbon board and fasteners to secure ribbon board to the frame. Optional End Panel Drop-Down Recommended ribbon board dimensions are shown Panel below. Use treated lumber for best results. Baseboard 2" x 6" Ribbon Board (Part 1) Ground Level FAMF01B FAH005B Fender Washer Retaining Board 1/4" x 2" FALB01B 1/4" Carriage Bolt Nut View shown from outside the shelter. The baseboard runs the length of the frame at ground level. The retaining board secures the drop-down panel U-Channel to the baseboard. The baseboard and retaining board are supplied by the customer. These are not included. FA4652 Wood Customer- Screw Supplied Retaining boards are attached during the drop-down Fasteners panel installation shown later in this guide. 1" x 4" Rafter Leg Secure baseboard and ribbon Ribbon Board or Ground board joints between rafters (Part 2) Post as shown for best results. The ribbon boards run the length of Inside of the frame at the top of the drop-down Shelter panels. Recommended ribbon board dimensions for Part 1 are 2" x 6". Recommended ribbon board dimensions are for Part 2 are 1" x 4". Ground Use treated lumber for best results. Level Outside of Attach retaining boards during the Shelter drop-down panel installation. Fasteners to secure baseboards to the rafters are not included. For best results, use exterior grade fasteners. Customer-Supplied Baseboard Use the FA4652 wood grip screws to secure the retaining and Fasteners board to the baseboard. Space screws at 24" on-center. Ground level Contact your sales representative to purchase fasteners, or purchase locally when lumber is purchased. End View DIAGRAMS ARE NOT TO SCALE. 4 S500_24_Wide_HT_Drop_down Revision date: 03.20.20 Parts Identification The following graphics will help identify the basic 106734 Band Clamp AS5020 Pulley parts of the frame. (Some parts are not shown.) FA4482B FAG363B FAME08B FALB04B FA4652 Wood 100441 and FA2155 & Tek Screw 3/8" x 3" Hex Bolt 3/8" Flat washer 3/8" Nut Grip Screws 100443 Magnetic FA1960 Lag Nut Setter Eye Screw 102546 Cross QH1070 103856 AS2167 Anchor 108503 Cable PGBRKAAS01 Connector Pipe Strap Band Clamp Shackle Bracket Bracket 103544 103496 102569 Roller 111613Z144 Aluminum Mounting Plate Gear Box Bearing Double U-Channel (Roll-Up or Drop- (Roll-Up or Drop- (Roll-Up or Drop- Down Sides only) Down Sides only) Down Sides only) 115249 115250 102197 Aluminum End Rafter Mid Rafter 104189 Turnbuckle U-Channel (Base Plates (Base plates Only) Only) Revision date: 03.20.20 S500_24_Wide_HT_Drop_down 5 Overview GrowSpan™ 24' Wide Series 500 Tall High Tunnels Drawing may show a model of a different length. Refer to Sample building shows drop-down sides and optional roll-up Quick Start section located near the back of this guide for door panel. (Wood for end frame is supplied by the customer.) on-center measurements and post layout.