ROUTER TOOLS

Router Tooling Catalog 2021

eXcellent speed, eXcellent quality, eXcellent tools ABOUT X-EDGE _

How we started

With more than 50 years combined experience in the CNC machine tool industry, we have learned a lot of things along the way. e most important being that if you want to achieve what no one else has done, you have to do what no one else has tried. We threw out the standard feed rate and chip load calculators. We started from scratch and created a tool that deed conventional knowledge by reaching feed rates and edge quality that previously seemed impossible. e X-Edge Razor was born.

Since then, we applied our “break all the rules” strategy to create tools that excel in every CNC router application. Our product line has expanded dramatically to include router bits, oscillating and drag knives, toolholders, collets, coolants, cleaning and maintenance items. Our knives and router bits are made with high grade solid carbide that are held to the highest standard. X-Edge Products is dedicated to helping our customers achieve the best possible performance and edge quality results never before seen on a CNC router. CONTENT

RAZOR SERIES (UHMW, HDPE, HDU, PVC, Acrylic, Phenolic, Solid Surface, ACM)

2 Fluted Up-Spiral Razor Series 3 Fluted Up-Spiral Razor Series

1 1

ΩMEGA SERIES (Acrylic, Wood, Assorted Plastics)

Single Fluted Up-Spiral Omega Series Single Fluted Down-Spiral Omega Series

2 2

VIPER / VIPER BLACK SERIES (Aluminum, ACM, Wood)

2 Fluted Up-Spiral Viper Series Single Fluted Down-Spiral Viper Series

3 4 Single Fluted Up-Spiral Viper Series Single Fluted Up-Spiral Viper "BLACK" Series

4 4

COBRA SERIES (Hardwood, So wood, MDF, Melamine Board)

2 Fluted Cobra Compression 2 Fluted Mortising Cobra Compression

5 5

www.xedgetools.com CONTENT

2 Fluted Long Life Cobra Compression 3 Fluted Cobra Compression

5 6

BALL MILL SERIES (HDU, Aluminum, Acrylic, Plastics, Wood)

2 Fluted Up-Spiral Ball End Mill Series Router Bits

7

TAPERED CARVING SERIES (HDU, Acrylic, Plastics, Wood)

3 Fluted Up-Spiral Carving Series Router Bits

8

CHAMFER SERIES (Aluminum, ACM, Plastics, Wood)

3 Fluted Up-Spiral 90° Chamfer Router Bits 3 Fluted Up-Spiral 108° Chamfer Router Bits

9 9

ACM SERIES (ACM, Plastics, Wood)

2 Fluted 90° V ACM Series Router Bits 2 Fluted 135° V ACM Series Router Bits

10 10

www.xedgetools.com CONTENT CONTENT

"V" GROOVE ENGRAVING SERIES (HDU, Wood, Plastics, Aluminum)

2 Fluted 60° V-Groove Series Engraving Bits 2 Fluted 90° V-Groove Series Engraving Bits

11 11

INSERT V-CARVE SERIES (HDU, Plastics, Wood)

Single Fluted 60° Insert V-Carve Series Cutters Dual Fluted 140° Insert V-Carve Series Cutters

12 13 Single Fluted 90° Insert V-Carve Series Cutters Replacement Inserts For V-Carve Series Cutters

12 13 Dual Fluted 120° Insert V-Carve Series Cutters

12

CARBIDE DRILL SERIES (Aluminum, Plastics, Wood)

2 Fluted Up-Spiral Solid Carbide Drill Bits

14

www.xedgetools.com CONTENT

TABLE MILL SERIES (Wood, Plastics)

2 Wing Insert Table Mill Spoil Board Cutters Replacement Inserts for Table Mill Series Cutters

15 15

TOOL HOLDERS

HSK 63F ER40 HSK 25E ER16

16 16 HSK 63F Drill Chuck ISO 30 ER32

16 16 HSK 32E ER25

16

COLLETS

ER40 ER25

17 18 ER32 ER16

17 18

www.xedgetools.com CONTENT CONTENT

TORQUE WRENCHES

ER40 Torque Wrench ER25 Torque Wrench

19 19 ER32 Torque Wrench ER16 Torque Wrench

19 19

CHANGING STATIONS

HSK 63 Base ISO 30 Base

19 19 HSK 32 Base ISO 25 Base

19 19 HSK 25 Base

19

MISTING COOLANT

Liquid X™

20

www.xedgetools.com CONTENT

CLEAN & PROTECT

NU-TOOL™ Step 1 Cleaner NU-TOOL™ Step 2 Protectant

20 20 HSK 63 ER40 Wiper Kit ISO 30 ER32 Wiper Kit

21 21 HSK 32 ER25 Wiper Kit

21

VACUUM ENHANCER / UNDERLAY

2mm MatriX Mat 4mm MatriX Mat

21 21

www.xedgetools.com CONTENT CONTENT

CONVERSION CHARTS

Collet/Toolholder Maintenance Fraction Conversion Chart

22 24 Metric Conversion Chart Letter Drill Conversion Chart

23 24

HELPFUL HINTS

Tool Tips Recommendations

25 26

www.xedgetools.com RAZOR SERIES

RAZOR SERIES: Designed to produce extremely smooth edge nish on a wide range of materials including, but not limited to: UHMW, HDPE, HDU, PVC, Phenolic, Solid Surface, ACM, Wood, colored Acrylic, and clear Acrylic where a smooth edge is the priority over clarity.

2 FLUTE UP-SPIRAL (Use for detail cutting) FOR: UHMW, HDPE, HDU, PVC, ACRYLIC, PHENOLIC, SOLID SURFACE, ACM PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XR2060CB 1/8" 1/4" 1/2" 2-1/2" XR2061MCB 3mm 6mm 13mm 64mm

3 FLUTE UP-SPIRAL (Provides smoothest edge nish) FOR: UHMW, HDPE, HDU, PVC, ACRYLIC, PHENOLIC, SOLID SURFACE, ACM PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XR2061SCBEEL 3/16" 3/16" 1-1/2" 3" XR2061CB 3/16" 1/4" 5/8" 2-1/2" XR2062CB 1/4" 1/4" 3/4" 2-1/2" XR2062CBEL 1/4" 1/4" 1" 2-1/2" XR2062CBEEL 1/4" 1/4" 1-1/2" 3-1/2" XR2063CB 3/8" 3/8" 1" 2-1/2" XR2063CBEEL 3/8" 3/8" 2-1/2" 5" XR2064CB 1/2" 1/2" 1-1/2" 3-1/2" XR2064CBEL 1/2" 1/2" 2-1/2" 5" XR2062MCB 6mm 6mm 25mm 64mm

1 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS ΩMEGA SERIES

ΩMEGA SERIES: Highly polished single uted tool with up or down geometry specically designed for premium edge quality in acrylic, but may also be used to cut wood and other plastics.

SINGLE FLUTE UP-SPIRAL (Use edge nish pass of .06" on acrylic) FOR: ACRYLIC, WOOD, ASSORTED PLASTICS PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XO2010S 1/8" 1/4" .3" 2" XO2010 1/8" 1/4" 1/2" 2" XO2011 3/16" 1/4" 5/8" 2-1/2" XO2012S 1/4" 1/4" 1/2" 2-1/2" XO2012 1/4" 1/4" 3/4" 2-1/2" XO2012L 1/4" 1/4" 1-1/8" 2-1/2" XO2013 3/8" 3/8" 1" 3" XO2111M 3mm 3mm 7mm 51mm XO2111ML 3mm 3mm 15mm 51mm XO2011M 3mm 6mm 13mm 64mm XO2112M 4mm 4mm 7mm 51mm XO2112ML 4mm 4mm 15mm 51mm XO2012M 6mm 6mm 13mm 64mm

SINGLE FLUTE DOWN-SPIRAL (Ideal choice for thin materials) FOR: ACRYLIC, WOOD, ASSORTED PLASTICS PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XO2910S 1/8" 1/4" .3" 2" XO2912 1/4" 1/4" 3/4" 2-1/2"

2 eXcellent speed, eXcellent quality, eXcellent tools VIPER SERIES

VIPER SERIES: Highly polished tool designed specically for achieving the best possible edge nish on aluminum while main- taining a high feed rate. e 2 uted Viper was designed specically for 50-51 & 60-62 or harder aluminum, while the single uted version excels in 3003, or when cutting thin sheets as to reduce part li.

TIP 1: Use Liquid-X™ misting uid with Viper series tooling on aluminum for optimum edge quality and highest feed rates. TIP 2: Use edge nish pass of .01" on aluminum for best edge quality.

2 FLUTE UP-SPIRAL (Optimized for 50-51 or harder aluminum) FOR: ALUMINUM, ACM, WOOD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XV2030S 1/8" 1/4" .2" 2" XV2030 1/8" 1/4" 3/8" 2-1/2" XV2031 3/16" 1/4" 5/8" 2" XV2032S 1/4" 1/4" 5/8" 2" XV2032 1/4" 1/4" 1" 2-1/2" XV2033 3/8" 3/8" 1" 2-1/2" XV2034 1/2" 1/2" 1" 3" XV2034EL 1/2" 1/2" 1" 4" XV2035EL 3/4" 3/4" 3" 6" XV2030M 3mm 6mm 10mm 58mm XV2032M 6mm 6mm 22mm 58mm

3 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS VIPER / VIPER BLACK SERIES

SINGLE FLUTE UP-SPIRAL (Best for 3003 aluminum or thin materials) FOR: ALUMINUM, ACM, WOOD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XVO22301 1/8" 1/8" 1/4" 2" XVO2230 1/8" 1/4" 1/4" 2" XVO2231 3/16" 1/4" 1/2" 2" XVO2232 1/4" 1/4" 5/8" 2" XVO2233 3/8" 3/8" 1" 3" XVO2230M 3mm 6mm 12mm 64mm XVO2232M 6mm 6mm 15mm 64mm

SINGLE FLUTE DOWN-SPIRAL (For cutting thin aluminum where material hold-down is a problem) FOR: ALUMINUM, ACM, WOOD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XVO2930 1/8" 1/4" 1/4" 2" XVO2932 1/4" 1/4" 5/8" 2"

VIPER "BLACK" SERIES: Viper series tooling with a DLC coating for longer life as well as the ability to cut without lubrication.

SINGLE FLUTE COATED UP-SPIRAL (For cutting aluminum with no mist) FOR: ALUMINUM, ACM, WOOD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XVO2230DLC 1/8" 1/4" 1/4" 2" XVO2231DLC 3/16" 1/4" 1/2" 2" XVO2232DLC 1/4" 1/4" 5/8" 2" XVO2230MDLC 3mm 6mm 12mm 64mm XVO2232MDLC 6mm 6mm 15mm 64mm

4 eXcellent speed, eXcellent quality, eXcellent tools COBRA SERIES

COBRA SERIES: Combination of down cut on the top half of the tool and up cut on the bottom half keeps material surface from chipping on either side. Perfect for Melamine board, Plywood, Particle board, and many other materials where top and bottom of material is prone to chipping.

2 FLUTE COMPRESSION (Best for general purpose through cutting) FOR: HARDWOOD, SOFTWOOD, MDF, MELAMINE BOARD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH UP OVERALL XC2022 1/4" 1/4" 1" 3/16" 2-1/2" XC2023 3/8" 3/8" 1-1/4" 3/8" 3"

2 FLUTE LONG LIFE COMPRESSION (Harder grade carbide for longer life) FOR: HARDWOOD, SOFTWOOD, MDF, MELAMINE BOARD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH UP OVERALL XC2023LL 3/8" 3/8" 1-1/4" 3/8" 3"

2 FLUTE MORTISING COMPRESSION (Short upcut helps keep parts from moving) FOR: HARDWOOD, SOFTWOOD, MDF, MELAMINE BOARD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH UP OVERALL XC2022M 1/4" 1/4" 1" 3/16" 2-1/2" XC2023M 3/8" 3/8" 7/8" 3/16" 3"

5 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS COBRA SERIES

3 FLUTE COMPRESSION (Used when higher feedrates are desired) FOR: HARDWOOD, SOFTWOOD, MDF, MELAMINE BOARD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH UP OVERALL XC2123 3/8" 3/8" 1-1/4" 3/8" 3" XC2124 1/2" 1/2" 1-1/4" 7/16" 3"

6 eXcellent speed, eXcellent quality, eXcellent tools BALL MILL SERIES

BALL MILL SERIES: ese take the standard ball nose platform to the next level with an extra nishing step and a special ute design optimized for greater surface nish.

TIP: Use Liquid X™ misting uid with Ball Mill series tooling on aluminum for optimum edge quality and highest feedrates.

2 FLUTE BALL END MILL ( e radius is half of the tool's diameter) FOR: HDU, ALUMINUM, PLASTICS, WOOD PART NUMBER DIAMETER SHANK SIZE CUT LENGTH OVERALL XB2072 1/4" 1/4" 3/4" 2-1/2" XB2073 3/8" 3/8" 1" 2-1/2" XB2074 1/2" 1/2" 1" 3"

7 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS TAPERED CARVING SERIES

TAPERED CARVING SERIES: Designed to oer smooth 3D carving while maintaining high strength and deection resistance inherent to the tapered geometry. A 3D signmakers "Must Have".

3 FLUTE UP-SPIRAL TAPERED BALL (Use edge nish pass of .06" on acrylic) FOR: HDU, ACRYLIC, PLASTICS, WOOD PART NUMBER TIP SIZE SHANK SIZE CUT LENGTH OVERALL TAPER XCT0132 1/32" 1/4" 1" 3" 6.3° XCT016 1/16" 1/4" 1" 3" 5.5° XCT018 1/8" 1/4" 1" 3" 3.6° XCT518 1/8" 1/2" 2-1/2" 4" 4° XCT3418 1/8" 3/4" 4" 7" 8°

8 eXcellent speed, eXcellent quality, eXcellent tools CHAMFER SERIES

CHAMFER SERIES: A unique design of 3 uted up-spiral cut edges t to a precise angle to achieve phenomenal cut quality in various materials.

TIP: Use Liquid X™ misting uid with Chamfer series tooling on aluminum for optimum edge quality and highest feedrates.

3 FLUTE UP-SPIRAL CHAMFER 90° (Best when used aer cut out) FOR: ALUMINUM, PLASTICS, WOOD, ACM PART NUMBER SHANK FLAT V DEPTH OVERALL XCH2042S 1/4" .05" .12" 2-23/64" XCH2043S 3/8" .055" .157" 3" XCH2044S 1/2" .07" .196" 3"

3 FLUTE UP-SPIRAL CHAMFER 108° (Best when used aer cut out) FOR: ALUMINUM, PLASTICS, WOOD, ACM PART NUMBER SHANK FLAT V DEPTH OVERALL XCH2144S 1/2" .08" .13" 3"

9 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS ACM SERIES

ACM SERIES: Makes folding aluminum composite materials easy. Choose from 90 degree tools to create 90 degree folds or our 135 degree tools for 45 degree folds

Note* For through-cutting of ACM, see "RAZOR", or "VIPER O" series tooling on pages 1& 4.

2 FLUTE 90° V (.7" at widest point) FOR: ACM, PLASTICS, WOOD PART NUMBER SHANK FLAT V DEPTH OVERALL XACM90V 3/8" .1" 5/16" 2-3/8"

2 FLUTE 135° V (.7" at widest point) FOR: ACM, PLASTICS, WOOD PART NUMBER SHANK FLAT V DEPTH OVERALL XACM135V 3/8" .1" 5/16" 2-3/8"

10 eXcellent speed, eXcellent quality, eXcellent tools V-GROOVE ENGRAVING SERIES

V-GROOVE ENGRAVING SERIES: Perfect for your signmaking and engraving needs. Pointed tip with very small at allows for sharp engraved letters and designs.

2 FLUTE 90° V-TOOL (Best for med-lrg shapes/letters) FOR: HDU, WOOD, PLASTICS, ALUMINUM PART NUMBER SHANK SIZE VDEPTH OVERALL CUT WIDTH XV2005 1/4" 11/64" 1-5/8" 3/8" XV2006M 6mm 4.5mm 41mm 9.5mm XV2005LD 1/4" 9/16" 1-7/8" 1"

2 FLUTE 60° V-TOOL (Best for small shapes/letters or sharp details) FOR: HDU, WOOD, PLASTICS, ALUMINUM PART NUMBER SHANK SIZE VDEPTH OVERALL CUT WIDTH XV2006 1/4" 3/8" 1-3/4" 1/2"

11 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS INSERT V-CARVE SERIES

INSERT V-CARVE SERIES: Replaceable insert blades makes this tool a one-time purchase. Simply replace the inserts as they wear while keeping and reusing the body for many years. Single blade design allows for a perfectly pointed groove with no at.

SINGLE EDGE 60° V-TOOL (Best for small shapes/letters or sharp details) FOR: HDU, PLASTICS, WOOD PART NUMBER SHANK SIZE VDEPTH OVERALL CUT WIDTH XIV6012 1/2" 29/32" 2-1/2" 1-1/32"

SINGLE EDGE 90° V-TOOL (Best for med-lrg shapes/letters) FOR: HDU, PLASTICS, WOOD PART NUMBER SHANK SIZE VDEPTH OVERALL CUT WIDTH XIV9014 1/4" 3/4" 2-9/16" 1-1/2" XIV9012 1/2" 3/4" 3-1/32" 1-1/2" XIV9034 3/4" 1-1/2" 3-15/16" 3"

DUAL EDGE 120° V-TOOL (Best for large shapes/letters or 3D texture designs) FOR: HDU, PLASTICS, WOOD PART NUMBER SHANK SIZE VDEPTH OVERALL CUT WIDTH XIV12012 1/2" 9/16" 3-5/32" 2-1/32"

12 eXcellent speed, eXcellent quality, eXcellent tools INSERT V-CARVE SERIES

DUAL EDGE 140° V-TOOL (Best for large shapes/letters or 3D texture designs) FOR: HDU, PLASTICS, WOOD PART NUMBER SHANK SIZE VDEPTH OVERALL CUT WIDTH XIV14012 1/2" 3/8" 3-5/32" 2-3/16"

REPLACEMENT INSERTS (* Indicates dual sided) FOR: INSERT V-CARVE SERIES PART NUMBER THICKNESS OVERALL LENGTH FOR TOOL XIV6012CI 1.5mm 27mm XIV6012 XIV9014CI * 1.5mm 28mm XIV9014 XIV9012CI * 1.5mm 28mm XIV9012 XIV9034CI * 1.5mm 48mm XIV9034 XIV12012CI 1.5mm 29.5mm XIV12012 XIV14012CI 1.5mm 29.5mm XIV14012

13 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS CARBIDE DRILL SERIES

CARBIDE DRILL SERIES: Created for the purpose of long life and making perfect drill holes on a CNC router, these solid carbide drill bits don't exhibit the short life, deection, and low quality holes normally associated with standard high speed steel "o the shelf" drill bits.

Most CNC router tooling is not designed for plunging straight downward into the material; doing so will exert high load force onto the face of the spindle bearings causing pre-mature failure. Using proper tools like a drill bit designed for plunging will save your spindle from unnecessary wear & tear.

2 FLUTE SOLID CARBIDE DRILLS (Ideal for creating accurate holes) FOR: ALUMINUM, PLASTICS, WOOD PART NUMBER DRILL SIZE SHANK SIZE OVERALL CUT DEPTH XCD2079S 1/16" 1/8" 1-1/2" 1/8" XCD2080S 1/8" 1/8" 1-1/2" 1/4" XCD2081S 3/16" 3/16" 2" 3/8" XCD2082S 1/4" 1/4" 2-1/2" 1/2" XCD2083S 3/8" 3/8" 2-1/2" 3/4" XCD2084S 1/2" 1/2" 3" 1"

14 eXcellent speed, eXcellent quality, eXcellent tools TABLE MILL SERIES

TABLE MILL SERIES: Designed for use on MDF spoilboards to provide a smooth, at surface which will allow for the greatest air ow from your vacuum pump possible. Replaceable insert designs makes for a low lifetime cost of ownership.

2 WING TABLE MILL INSERT CUTTER (Best choice for milling vacuum table) FOR: WOOD, PLASTICS PART NUMBER SHANK SIZE DIAMETER OVERALL LENGTH CUT DEPTH XSC9001S 3/8" 1-1/2" 2-3/4" .55" XSC9001 1/2" 2-1/2" 2-3/4" .55"

REPLACEMENT INSERTS FOR TABLE MILL CUTTERS (All 4 sides of each insert can be used) FOR: TABLE MILL CUTTERS PART NUMBER LENGTH WIDTH RADIUS ANGLE XSC9001CI 14mm 14mm 0° 30°

15 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS ACCESSORIES

TOOL HOLDERS High quality and highly balanced for minimum run-out to achieve the best cuts while maximizing the life of your spindle as well as your tooling.

HSK STYLE TOOL HOLDERS (Balanced @ G2.5) FOR: HSK SPINDLE TAPER PART NUMBER TAPER SIZE COLLET NUT SIZE LENGTH XTHHSK63 HSK63F ER40 70mm XTHHSK32 HSK32E ER25 60mm XTHHSK25 HSK25E ER16 40mm

HSK STYLE DRILL CHUCK TOOL HOLDER (Permanently mounted drill chuck tool holder for holding up to 1/2" shank drill bits) FOR: HDU, PLASTICS, WOOD PART NUMBER TAPER SIZE HOLDER LENGTH XDCHSK63 HSK63F Drill Chuck 50mm

ISO STYLE TOOL HOLDERS (Balanced @ G2.5) FOR: HDU, PLASTICS, WOOD PART NUMBER TAPER SIZE COLLET NUT SIZE LENGTH PULL STUD XTHISO30HSD ISO30 ER32 50mm HSD XTHISO30COL ISO30 ER32 50mm COLOMBO

16 eXcellent speed, eXcellent quality, eXcellent tools ACCESSORIES

COLLETS High precision spring collets made from spring steel and grounded internally & externally.

ER40 (Balanced 0.0004" TIR) FOR: ER40 COLLET NUTS PART NUMBER DIAMETER STYLE XER01840 1/8" ER40 XER31640 3/16" ER40 XER01440 1/4" ER40 XER03840 3/8" ER40 XER01240 1/2" ER40 XER05840 5/8" ER40 XER07540 3/4" ER40 XER07840 7/8" ER40 XER10040 1" ER40 XER00640M 6mm ER40 XER01040M 10mm ER40

ER32 (Balanced 0.0004" TIR) FOR: ER32 COLLET NUTS PART NUMBER DIAMETER STYLE XER01832 1/8" ER32 XER31632 3/16" ER32 XER01432 1/4" ER32 XER03832 3/8" ER32 XER01232 1/2" ER32 XER05832 5/8" ER32 XER00632M 6mm ER32 XER01032M 10mm ER32

17 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS ACCESSORIES

ER25 (Balanced 0.0004" TIR) FOR: ER25 COLLET NUTS PART NUMBER DIAMETER STYLE XER11625 1/16" ER25 XER01825 1/8" ER25 XER31625 3/16" ER25 XER01425 1/4" ER25 XER03825 3/8" ER25 XER01225 1/2" ER25 XER00325M 3mm ER25 XER00425M 4mm ER25 XER00625M 6mm ER25

ER16 (Balanced 0.0004" TIR) FOR: ER16 COLLET NUTS PART NUMBER DIAMETER STYLE XER01816 1/8" ER16 XER01416 1/4" ER16 XER03816 3/8" ER16 XER00316M 3mm ER16 XER00416M 4mm ER16 XER00616M 6mm ER16

18 eXcellent speed, eXcellent quality, eXcellent tools ACCESSORIES

TORQUE WRENCHES 2 Position easy-to-use specialized torque wrenches for tightening tool holders to the correct /lb per collet size.

TORQUE WRENCH (Use with X-Station) FOR: TOOL HOLDER TIGHTENING PART NUMBER SIZE FT/LB POSITIONS COMPATIBLE STATION XW-1000-ER40 ER40 88 & 147 XS101063 XW-1000-ER32 ER32 51 & 95 XS102030 XW-1000-ER25 ER25 40 & 66 XS101032 XW-1000-ER16 ER16 21 XS101025

CHANGING STATIONS Designed to hold your tool holder in place while you torque the collet nut to the appropriate torque setting. Using our CNC tool holder tightening station and wrench will allow you to tighten your tool holders to the correct torque spec for the collet used, leading to longer tool and spindle bearing life.

X-STATION (Best when used with X-Edge torque wrench) FOR: HOLDING TOOL HOLDERS PART NUMBER TAPER COMPATIBLE WRENCH XS101063 HSK 63 XW-1000-ER40 XS101032 HSK 32 XW-1000-ER25 XS101025 HSK 25 XW-1000-ER16 XS102030 ISO 30 XW-1000-ER32 XS102025 ISO 25 n/a

X-STATION REPLACEMENT BEARINGS FOR: X-STATION PART NUMBER TAPER COMPATIBLE XSTATION XSBH63 HSK 63 XS101063 XSBH32 HSK 32 XS101032

19 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS ACCESSORIES

MISTING COOLANT Specialized formulation of alcohol based misting uid for the smoothest cutting of non-ferrous metals like alumi- num, copper, and brass. Will not aect anodization or welding processes.

LIQUID-X™ TOOL COOLANT (Best when used with Viper series tooling) FOR: CUTTING ALUMINUM PART NUMBER SIZE BASE XL001 1 gallon Alcohol XL005 5 gallons Alcohol

CLEAN & PROTECT Proper care & maintenance is key to the longevity of your machine and tooling investments, as well as directly aecting your cut quality.

NU-TOOL™ (Use with wiper kit for best results) FOR: TOOL HOLDER/TAPER/COLLET CLEANING PART NUMBER STEP PURPOSE XNU100P1 1 Rust & debris remover XNU100P2 2 Protectant

2-part CNC tool holder and collet cleaning kit mist nozzles. Part 1 is a powerful cleaning solution for removing rust and debris from tool holders and collets. Part 2 is a specially formulated protectant that will deter rust and repel dust from your tool holders and collets.

20 eXcellent speed, eXcellent quality, eXcellent tools ACCESSORIES

WIPER KITS (Use with NU-TOOL™ Step 1 for most effective results) Wiper kit contains 1 spindle taper wiper, 1 tool holder taper wiper, and 1 set of collet brushes to t all standard size inch and metric collets

FOR: TOOL HOLDER/TAPER/COLLET CLEANING PART NUMBER FITS TYPE XWK1110-63 HSK 63 KIT XWK1110-32 HSK 32 KIT XWK1120-30 ISO 30 KIT

VACUUM ENHANCER/UNDERLAY Special MatriX Mat™ formulation and permeable design allows for vacuum to easily pull directly through, while also maintaining a high grip surface producing greater lateral holding power when cutting small parts. Also used as a sacricial mat over MDF when using a knife system.

2MM MATRIX MAT™ FOR: ENHANCED PART HOLDING/KNIFE SACRIFICIAL PART NUMBER THICKNESS COLOR SIZE XMM40502 2mm Drk Gray 40" x 50" XMM40632 2mm Drk Gray 40" x 63" XMM40802 2mm Drk Gray 40" x 80" XMMROLL2 2mm Drk Gray 40" x 196.85'

4MM MATRIX MAT™ FOR: ENHANCED PART HOLDING/KNIFE SACRIFICIAL PART NUMBER THICKNESS COLOR SIZE XMM60954 4mm Lt Gray 60" x 96" XMM601204 4mm Lt Gray 60" x 120" XKM601484 4mm Lt Gray 60" x 148" XMMROLL4 4mm Lt Gray 60" x 98.4'

21 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS COLLET / TOOL HOLDER MAINTENANCE

COLLETS

ere is a limited life to any colleting system and all collets should be replaced on a regular basis. Collets should be inspected and cleaned during each tool change and checked for any metal damage such as bellmouthing or in- side burrs. If damage is visible, the collet should be discarded and replaced. Clean collets using collet brushes and a cleaning solution like NU-TOOL™. Keep in mind that for every .0001 over TIR (total indicator runout meaning how much out of balance) you lose 10% of your tool life. Not to mention suered cut quality and shorter spindle life.

Collets can also be damaged without visible signs. e most common problem is metal fatigue. An easy way to see if metal fatigue has occured is to insert the tool shank into the back of the collet and then try it in the front side. If the tightness is not the same both ways, then the collet is fatigued and should be discarded. One major cause of collet metal fatigue is from overtightening. A tool holder tightening stand and torque wrench should always be used.

e loss of gripping pressure is a natural occurence over time simply from use, but it also happens from heat generated by the cutting tool and also the spindle. e constant heating and cooling of the collet causes the fatigue which in turn causes the collet to lose its gripping power.

Collets should be replaced every 2 to 3 months, based on an 8 hour work day. Replacing collets within the rec- ommended time line will result in longer lasting tools, better cuts, and longer spindle service intervals.

Correct installation of the tool in the collet is of absolute importance. e tool must only be gripped on the shank part of the tool. Never should any part of the ute be inside the collet. e collet should be snapped into the nut before tightening or damage to the collet will occur.

TOOL HOLDERS Tool Holders such as ISO 30, HSK 63F, HSK32E, and HSK25 have additional mating tolerances higher then those of the older style tapers. Because of this, these style tool holders can be more prone to runout caused by resin buildup. ”Fretting” or ”bronzing” will cause inconsistent gripping in the taper and/or the at mating surface and reduce consistency of tool life. If ignored, this will eventually cause premature spindle failure. e mating surfaces should be cleaned with NU-TOOL™ Part 1 and hand dried immediately aerwards. Apply NU-TOOL™ Part 2 to protect tool holders and collets from rusting. Tool holders should be replaced every 1-2 years depending on the amount of use.

A contamination-free toolholder and machine tool spindle interface ensures toolholders properly seat at full taper contact and are pulled into the spindle taper at maximum force. With holders held and positioned accurate- ly, a machine’s full power and tolerance capabilities can then eectively and safely transfer to cutting tools, while runout and vibration are reduced for superior part surface nish quality. Shops should clean and inspect tool holders and spindles aer every job. Tool holders should be completely disassembled and cleaned.

22 eXcellent speed, eXcellent quality, eXcellent tools METRIC CONVERSION CHART

MILLIMETER TO INCH CONVERSIONS

mm Decimal mm Decimal mm Decimal mm Decimal 0.01 .00039 0.51 .02008 1 .03937 51 2.00787 0.02 .00079 0.52 .02047 2 .07874 52 2.04724 0.03 .00118 0.53 .02087 3 .11811 53 2.08661 0.04 .00157 0.54 .02126 4 .15748 54 2.12598 0.05 .00197 0.55 .02165 5 .19685 55 2.16535 0.56 .02205 6 .23622 56 2.20472 0.06 .00236 0.57 .02244 7 .27559 57 2.24409 0.07 .00276 0.58 .02283 8 .31496 58 2.28346 0.08 .00315 0.59 .02323 9 .35433 59 2.32283 0.09 .00354 0.60 .02362 10 .39370 60 2.36220 0.10 .00394 0.61 .02402 11 .43307 61 2.40157 0.11 .00433 0.62 .02441 12 .47244 62 2.44094 0.12 .00472 0.63 .02480 13 .51181 63 2.48031 0.13 .00512 0.64 .02520 14 .55118 64 2.51969 0.14 .00551 0.65 .02559 15 .59055 65 2.55906 0.15 .00591 0.66 .02598 16 .62992 66 2.59843 0.16 .00630 0.67 .02638 17 .66929 67 2.63780 0.17 .00669 0.68 .02677 18 .70866 68 2.67717 0.18 .00709 0.69 .02717 19 .74803 69 2.71654 0.19 .00748 0.70 .02756 20 .78740 70 2.75591 0.20 .00787 0.71 .02795 21 .82677 71 2.79528 0.21 .00827 0.72 .02835 22 .86614 72 2.83465 0.22 .00866 0.73 .02874 23 .90551 73 2.87402 0.23 .00906 0.74 .02913 24 .94488 74 2.91339 0.24 .00945 0.75 .02953 25 .98425 75 2.95276 0.25 .00984 0.76 .02992 26 1.02362 76 2.99213 0.26 .01024 0.77 .03031 27 1.06299 77 3.03150 0.27 .01063 0.78 .03071 28 1.10236 78 3.07087 0.28 .01102 0.79 .03110 29 1.14173 79 3.11024 0.29 .01142 0.80 .03150 30 1.18110 80 3.14961 0.30 .01181 0.81 .03189 31 1.22047 81 3.18898 0.31 .01220 0.82 .03228 32 1.25984 82 3.22835 0.32 .01260 0.83 .03268 33 1.29921 83 3.26772 0.33 .01299 0.84 .03307 34 1.33858 84 3.30709 0.34 .01339 0.85 .03346 35 1.37795 85 3.34646 0.35 .01378 0.86 .03386 36 1.41732 86 3.38583 0.36 .01417 0.87 .03425 37 1.45669 87 3.42520 0.37 .01457 0.88 .03465 38 1.49606 88 3.46457 0.38 .01496 0.89 .03504 39 1.53543 89 3.50394 0.39 .01535 0.90 .03543 40 1.57480 90 3.54331 0.40 .01575 0.91 .03583 41 1.61417 91 3.58268 0.41 .01614 0.92 .03622 42 1.65354 92 3.62205 0.42 .01654 0.93 .03661 43 1.69291 93 3.66142 0.43 .01693 0.94 .03701 44 1.73228 94 3.70079 0.44 .01732 0.95 .03740 45 1.77165 95 3.74016 0.45 .01772 0.96 .03780 46 1.81102 96 3.77953 0.46 .01811 0.97 .03819 47 1.85039 97 3.81890 0.47 .01850 0.98 .03858 48 1.88976 98 3.85827 0.48 .01890 0.99 .03898 49 1.92913 99 3.89764 0.49 .01929 1.00 .03937 50 1.96850 100 3.93701 0.50 .01969

23 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS FRACTION/DRILL CONVERSION CHART

DECIMAL EQUIVALENTS OF 8THS, 16THS, 32NDS AND 64THS

8ths 32nds 64ths 1/8 = .125 1/32 = .03125 1/64 = .015625 33/64 = .515625 1/4 = .250 3/32 = .09375 3/64 = .046875 35/64 = .546875 3/8 = .375 5/32 = .15625 5/64 = .078125 37/64 = .578125 1/2 = .500 7/32 = .21875 7/64 = .109375 39/64 = .609375 5/8 = .625 9/32 = .28125 9/64 = .140625 41/64 = .640625 3/4 = .750 11/32 = .34375 11/64 = .171875 43/64 = .671875 7/8 = .875 13/32 = .40625 13/64 = .203125 45/64 = .703125 15/32 = .46875 15/64 = .234375 47/64 = .734375 16ths 17/32 = .53125 17/64 = .265625 49/64 = .765625 1/16 = .0625 19/32 = .59375 19/64 = .296875 51/64 = .796875 3/16 = .1875 21/32 = .65625 21/64 = .328125 53/64 = .828125 5/16 = .3125 23/32 = .71875 23/64 = .359375 55/64 = .859375 7/16 = .4375 25/32 = .78125 25/64 = .390625 57/64 = .890625 9/16 = .5625 27/32 = .84375 27/64 = .421875 59/64 = .921875 11/16 = .6875 29/32 = .90625 29/64 = .453125 61/64 = .953125 13/16 = .8125 31/32 = .96875 31/64 = .484375 63/64 = .984375 15/16 = .9375

DECIMAL EQUIVALENTS OF LETTER SIZE DRILLS

Letter Size of Drill in Inches Letter Size of Drill in Inches A .234 N .302

B .238 O .316

C .242 P .323

D .246 Q .332

E .250 R .339

F .257 S .348

G .261 T .358

H .266 U .368

I .272 V .377

J .277 W .386

K .281 X .397

L .290 Y .404

M .295 Z .413

24 eXcellent speed, eXcellent quality, eXcellent tools HELPFUL HINTS

TOOL TIPS

TIP #1 Although most router bits can be used on several dierent materials, you should always dedicate a tool* to a given material as it will wear dierently on each. Having multiple of the same tool but using them separately for dierent material types will allow for longer tool life and better edge quality.

TIP #2 When trying to determine direction of cut for an unfamiliar material simply perform a sample cut of a small square or circle. Remove the sample and examine both the edge of the part removed and the edge of the mate- rial the part was removed from. If the edge quality of the part you removed is the better edge, you are going the correct direction. If the edge of the hole in the material that you just removed your sample from is the better edge quality, then simply change your direction of cut i.e. climb (clockwise cutting) to conventional (counter clockwise cutting), and cut again. e better edge quality will now change to the part you are cutting.

TIP #3 When trying to achieve the greatest edge quality possible, always utilize a nish pass. To achieve this, you must cut your part slightly larger rst and then perform a nal pass that will "step in" and cut the part to its nal size. For example, when cutting acrylic it is best to cut your part .06" larger on each side (.12" wider, .12" taller) rst, and then follow up with a nal size clean nish cut as illustrated below.

* Router bits are oen referred to as "tools" or "tooling"

25 www.xedgetools.com eXcellent speed, eXcellent quality, eXcellent tools ROUTER TOOLS HELPFUL HINTS

RECOMMENDATIONS

ACRYLIC 1. Use the Omega Series when the best edge clarity is desired. 2. Use the Razor Series when good edge quality is preferred but faster speeds are required. 3. Use the Razor Series when edge smoothness is a priority over edge clarity. 4. Use MatriX Mat™ when attempting to cut small parts or when using an undersize vacuum pump. 5. When cutting very small parts use smallest diameter tool possible and utilize "onion skinning"* or "tabbing"* methods.

ALUMINUM 1. Use the Viper 2 ute when cutting 5052, 6061 or harder materials. 2. Use the Viper single ute when cutting 3003 or soer. 3. Use the Viper single ute regardless of material hardness if having problems with material liing while cutting. 4. Use Omega Series downspiral when cutting aluminum thinner than .0625". 5. Use Viper BLACK Series when dry cutting or when extended tool life and/or minimal diameter wearing is required.

CORRUGATED PLASTIC 1. Use the Razor series to cut corrugated plastic cleanly with no plastic tabs protruding from the side. If tabs are witnessed, increase spindle speed until they no longer appear.

ACM 1. Use the Viper 2 ute when best edge quality is desired. 2. Use the Viper single ute when good edge quality is desired but problems with liing material while cutting is observed. 3. Use the Viper BLACK Series for longer tool life. 4. Use the RAZOR Series when highest feed rate is desired and edge quality is a secondary concern.

* Refers to a method of cutting all but a thin "onion skin" of material at the bottom of the part during the rst pass/es and then using a nal pass to cut the rest of the way through.

26 eXcellent speed, eXcellent quality, eXcellent tools Router Tooling Catalog

Distributor: Ph. (866) 591-9991 E-mail: [email protected] www.xedgetools.com

eXcellenteXcellent speed, speed, eXcellent eXcellent quality, quality, eXcellent eXcellent tools tools