Coolant Flow Radiator and Engine Block the Thermostat
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Avionics Thermal Management of Airborne Electronic Equipment, 50 Years Later
FALL 2017 electronics-cooling.com THERMAL LIVE 2017 TECHNICAL PROGRAM Avionics Thermal Management of Advances in Vapor Compression Airborne Electronic Electronics Cooling Equipment, 50 Years Later Thermal Management Considerations in High Power Coaxial Attenuators and Terminations Thermal Management of Onboard Charger in E-Vehicles Reliability of Nano-sintered Silver Die Attach Materials ESTIMATING INTERNAL AIR ThermalRESEARCH Energy Harvesting ROUNDUP: with COOLING TEMPERATURE OCTOBERNext Generation 2017 CoolingEDITION for REDUCTION IN A CLOSED BOX Automotive Electronics UTILIZING THERMOELECTRICALLY ENHANCED HEAT REJECTION Application of Metallic TIMs for Harsh Environments and Non-flat Surfaces ONLINE EVENT October 24 - 25, 2017 The Largest Single Thermal Management Event of The Year - Anywhere. Thermal Live™ is a new concept in education and networking in thermal management - a FREE 2-day online event for electronics and mechanical engineers to learn the latest in thermal management techniques and topics. Produced by Electronics Cooling® magazine, and launched in October 2015 for the first time, Thermal Live™ features webinars, roundtables, whitepapers, and videos... and there is no cost to attend. For more information about Technical Programs, Thermal Management Resources, Sponsors & Presenters please visit: thermal.live Presented by CONTENTS www.electronics-cooling.com 2 EDITORIAL PUBLISHED BY In the End, Entropy Always Wins… But Not Yet! ITEM Media 1000 Germantown Pike, F-2 Jean-Jacques (JJ) DeLisle Plymouth Meeting, PA 19462 USA -
Mean Value Modelling of a Poppet Valve EGR-System
Mean value modelling of a poppet valve EGR-system Master’s thesis performed in Vehicular Systems by Claes Ericson Reg nr: LiTH-ISY-EX-3543-2004 14th June 2004 Mean value modelling of a poppet valve EGR-system Master’s thesis performed in Vehicular Systems, Dept. of Electrical Engineering at Linkopings¨ universitet by Claes Ericson Reg nr: LiTH-ISY-EX-3543-2004 Supervisor: Jesper Ritzen,´ M.Sc. Scania CV AB Mattias Nyberg, Ph.D. Scania CV AB Johan Wahlstrom,¨ M.Sc. Linkopings¨ universitet Examiner: Associate Professor Lars Eriksson Linkopings¨ universitet Linkoping,¨ 14th June 2004 Avdelning, Institution Datum Division, Department Date Vehicular Systems, Dept. of Electrical Engineering 14th June 2004 581 83 Linkoping¨ Sprak˚ Rapporttyp ISBN Language Report category — ¤ Svenska/Swedish ¤ Licentiatavhandling ISRN ¤ Engelska/English ££ ¤ Examensarbete LITH-ISY-EX-3543-2004 ¤ C-uppsats Serietitel och serienummer ISSN ¤ D-uppsats Title of series, numbering — ¤ ¤ Ovrig¨ rapport ¤ URL for¨ elektronisk version http://www.vehicular.isy.liu.se http://www.ep.liu.se/exjobb/isy/2004/3543/ Titel Medelvardesmodellering¨ av EGR-system med tallriksventil Title Mean value modelling of a poppet valve EGR-system Forfattare¨ Claes Ericson Author Sammanfattning Abstract Because of new emission and on board diagnostics legislations, heavy truck manufacturers are facing new challenges when it comes to improving the en- gines and the control software. Accurate and real time executable engine models are essential in this work. One successful way of lowering the NOx emissions is to use Exhaust Gas Recirculation (EGR). The objective of this thesis is to create a mean value model for Scania’s next generation EGR system consisting of a poppet valve and a two stage cooler. -
ENGINE COOLING and VEHICLE AIR CONDITIONING AGRICULTURAL and CONSTRUCTION VEHICLES What Is Thermal Management?
ENGINE COOLING AND VEHICLE AIR CONDITIONING AGRICULTURAL AND CONSTRUCTION VEHICLES What is thermal management? Modern thermal management encompasses the areas of engine cooling and vehicle air conditioning. In addition to ensuring an optimum engine temperature in all operating states, the main tasks include heating and cooling of the vehicle cabin. However, these two areas should not be considered in isolation. One unit is often formed from components of these two assemblies which influence one another reciprocally. All components used must therefore be as compatible as possible to ensure effective and efficient thermal management. In this brochure, we would like to present you with an overview of our modern air-conditioning systems and also the technology behind them. We not only present the principle of operation, we also examine causes of failure, diagnosis options and special features. Disclaimer/Picture credits The publisher has compiled the information provided in this training document based on the information published by the automobile manufacturers and importers. Great care has been taken to ensure the accuracy of the information. However, the publisher cannot be held liable for mistakes and any consequences thereof. This applies both to the use of data and information which prove to be wrong or have been presented in an incorrect manner and to errors which have occurred unintentionally during the compilation of data. Without prejudice to the above, the publisher assumes no liability for any kind of loss with regard to profits, goodwill or any other loss, including economic loss. The publisher cannot be held liable for any damage or interruption of operations resulting from the non-observance of the training document and the special safety notes. -
Using Radiators with Wetback Fires the Joy of Fire with the Comfort of Central Heating
using radiators with wetback fires The joy of fire with the comfort of central heating. Heating Radiators with Fire Log burners are commonly available with a wetback system that heats • Heat more of your home with a hot water cylinder. It’s possible to extend the functionality of the your fire wetback by using radiators to spread the heat to other parts of the house. • Radiators available in a This means you can get the pleasure of watching a fire burn in your living variety of styles and endless room while the rest of the home is brought to a comfortable temperature colour options by the radiators. • Using a cheap and reliable People often try to move the hot air from a fire into other parts of the source of firewood means no house with duct work. Moving heat with water is so much more effective additional fuel costs as water transports energy four times better than air. The number of radiators you can heat depends on the heat output of the wetback and the rating of the radiators. A typical wetback only provides 2 to 4kW of heat as this is all that is needed to heat a hot water cylinder if the fire is on for five to ten hours per day. In order to heat a central heating system, a wetback with a higher output is often required. There are fires that have larger wetbacks (up to 15kW) and put out more heat to the wetback, enabling more radiators to be connected. How It Works While the fire is burning, the heat from the combustion process heats water jackets installed within the firebox. -
Comparison of a Novel Polymeric Hollow Fiber Heat Exchanger and a Commercially Available Metal Automotive Radiator
polymers Article Comparison of a Novel Polymeric Hollow Fiber Heat Exchanger and a Commercially Available Metal Automotive Radiator Tereza Kroulíková 1,* , Tereza K ˚udelová 1 , Erik Bartuli 1 , Jan Vanˇcura 2 and Ilya Astrouski 1 1 Heat Transfer and Fluid Flow Laboratory, Faculty of Mechanical Engineering, Brno University of Technology, Technicka 2, 616 69 Brno, Czech Republic; [email protected] (T.K.); [email protected] (E.B.); [email protected] (I.A.) 2 Institute of Automotive Engineering, Faculty of Mechanical Engineering, Brno University of Technology, Technicka 2, 616 69 Brno, Czech Republic; [email protected] * Correspondence: [email protected] Abstract: A novel heat exchanger for automotive applications developed by the Heat Transfer and Fluid Flow Laboratory at the Brno University of Technology, Czech Republic, is compared with a conventional commercially available metal radiator. The heat transfer surface of this heat exchanger is composed of polymeric hollow fibers made from polyamide 612 by DuPont (Zytel LC6159). The cross-section of the polymeric radiator is identical to the aluminum radiator (louvered fins on flat tubes) in a Skoda Octavia and measures 720 × 480 mm. The goal of the study is to compare the functionality and performance parameters of both radiators based on the results of tests in a calibrated air wind tunnel. During testing, both heat exchangers were tested in conventional conditions used for car radiators with different air flow and coolant (50% ethylene glycol) rates. The polymeric hollow fiber heat exchanger demonstrated about 20% higher thermal performance for the same air flow. The Citation: Kroulíková, T.; K ˚udelová, T.; Bartuli, E.; Vanˇcura,J.; Astrouski, I. -
Modeling and Optimization of a Thermosiphon for Passive Thermal Management Systems
MODELING AND OPTIMIZATION OF A THERMOSIPHON FOR PASSIVE THERMAL MANAGEMENT SYSTEMS A Thesis Presented to The Academic Faculty by Benjamin Haile Loeffler In Partial Fulfillment of the Requirements for the Degree Master of Science in the G. W. Woodruff School of Mechanical Engineering Georgia Institute of Technology December 2012 MODELING AND OPTIMIZATION OF A THERMOSIPHON FOR PASSIVE THERMAL MANAGEMENT SYSTEMS Approved by: Dr. J. Rhett Mayor, Advisor Dr. Sheldon Jeter G. W. Woodruff School of Mechanical G. W. Woodruff School of Mechanical Engineering Engineering Georgia Institute of Technology Georgia Institute of Technology Dr. Srinivas Garimella G. W. Woodruff School of Mechanical Engineering Georgia Institute of Technology Date Approved: 11/12/2012 ACKNOWLEDGEMENTS I would like to first thank my committee members, Dr. Jeter and Dr. Garimella, for their time and consideration in evaluating this work. Their edits and feedback are much appreciated. I would also like to acknowledge my lab mates for the free exchange and discussion of ideas that has challenged all of us to solve problems in new and better ways. In particular, I am grateful to Sam Glauber, Chad Bednar, and David Judah for their hard work on the pragmatic tasks essential to this project. Andrew Semidey has been a patient and insightful mentor since my final terms as an undergrad. I thank him for his tutelage and advice over the years. Without him I would have remained a mediocre heat transfer student at best. Andrew was truly indispensable to my graduate education. I must also thank Dr. Mayor for his guidance, insight, and enthusiasm over the course of this work. -
Consumer Guide: Balancing the Central Heating System
Consumer Guide: Balancing the central heating system System Balancing Keep your home heating system in good working order. Balancing the heating system Balancing of a heating system is a simple process which can improve operating efficiency, comfort and reduce energy usage in wet central heating systems. Many homeowners are unaware of the merits of system balancing -an intuitive, common sense principle that heating engineers use to make new and existing systems operate more efficiently. Why balance? Balancing of the heating system is the process of optimising the distribution of water through the radiators by adjusting the lockshield valve which equalizes the system pressure so it provides the intended indoor climate at optimum energy efficiency and minimal operating cost. To provide the correct heat output each radiator requires a certain flow known as the design flow. If the flow of water through the radiators is not balanced, the result can be that some radiators can take the bulk of the hot water flow from the boiler, leaving other radiators with little flow. This can affect the boiler efficiency and home comfort conditions as some rooms may be too hot or remain cold. There are also other potential problems. Thermostatic radiator valves with too much flow may not operate properly and can be noisy with water “streaming” noises through the valves, particularly as they start to close when the room temperature increases. What causes an unbalanced system? One cause is radiators removed for decorating and then refitted. This can affect the balance of the whole system. Consequently, to overcome poor circulation and cure “cold radiators” the system pump may be put onto a higher speed or the boiler thermostat put onto a higher temperature setting. -
A Heat Pump for Space Applications
45th International Conference on Environmental Systems ICES-2015-35 12-16 July 2015, Bellevue, Washington A Heat Pump for Space Applications H.J. van Gerner 1, G. van Donk2, A. Pauw3, and J. van Es4 National Aerospace Laboratory NLR, Amsterdam, The Netherlands and S. Lapensée5 European Space Agency, ESA/ESTEC, Noordwijk ZH, The Netherlands In commercial communication satellites, waste heat (5-10kW) has to be radiated into space by radiators. These radiators determine the size of the spacecraft, and a further increase in radiator size (and therefore spacecraft size) to increase the heat rejection capacity is not practical. A heat pump can be used to raise the radiator temperature above the temperature of the equipment, which results in a higher heat rejecting capacity without increasing the size of the radiators. A heat pump also provides the opportunity to use East/West radiators, which become almost as effective as North/South radiators when the temperature is elevated to 100°C. The heat pump works with the vapour compression cycle and requires a compressor. However, commercially available compressors have a high mass (40 kg for 10kW cooling capacity), cause excessive vibrations, and are intended for much lower temperatures (maximum 65°C) than what is required for the space heat pump application (100°C). Dedicated aerospace compressors have been developed with a lower mass (19 kg) and for higher temperatures, but these compressors have a lower efficiency. For this reason, an electrically-driven, high-speed (200,000 RPM), centrifugal compressor system has been developed in a project funded by the European Space Agency (ESA). -
Engine Block Materials and Its Production Processes
ENGINE BLOCK MATERIALS AND ITS PRODUCTION PROCESSES 2.2 THE CAST IRON MONOLITHIC BLOCK The widespread use of cast iron monolithic block is as a result of its low cost and its formidability. This type of block normally comes as the integral type where the engine cylinder and the upper crankcase are joined together as one. The iron used for this block is the gray cast iron having a pearlite-microstructure. The iron is called gray cast iron because its fracture has a gray appearance. Ferrite in the microstructure of the bore wall should be avoided because too much soft ferrite tends to cause scratching, thus increasing blow-by. The production of cast iron blocks using a steel die is rear because its lifecycle is shortened as a result of the repeated heat cycles caused by the molten iron. Sand casting is the method widely used in the production of cast iron blocks. This involves making the mould for the cast iron block with sand. The preparation of sand and the bonding are a critical and very often rate-controlling step. Permanent patterns are used to make sand molds. Usually, an automated molding machine installs the patterns and prepares many molds in the same shape. Molten metal is poured immediately into the mold, giving this process very high productivity. After solidification, the mold is destroyed and the inner sand is shaken out of the block. The sand is then reusable. The bonding of sand is done using two main methods: (i) the green sand mold and (ii) the dry sand mold. -
Cooling Modules and Cooling Systems for Agricultural and Forestry Machinery Cooling Systems for Agriculture and Forestry Machinery
Cooling Experts Around the Globe Cooling Modules and Cooling Systems for Agricultural and Forestry Machinery Cooling Systems for Agriculture and Forestry Machinery AKG PRODUCT RANGE Bar/Plate TubeFin Radiator Cooling Air Fins • Strong • Resistant to clogging • Easy to clean / maintain • High efficiency • Durable • Versatile applications • Robust construction • High pressure resistance • Deep cores • Weight optimized Product details • Customer specific design • Cost effective • Low tooling costs • High cooling capacity • Short time to market with • Aluminum header tanks Flexible AKG Hollow Profile proven component options • Highly flexible dimension In many coolers AKG uses hollow • Optimized costs and space claim profiles to reduce local peak strains. • Long lifetime • Side-by-Side arrangement This way the strength of heat ex- • Clogging resistant changers is significantly increased • Global availability and their service life time considera- bly prolonged. TubeFin Charge Air Cooler LightWeight Cooler AKG Hollow Profile Features • Reduced Strain: Strength calculations show that when using AKG hollow profiles maximum strain is reduced by a factor of 2 • Prolonged Service Life Time: • Robust construction • Fully brazed with no welding Extensive rig tests have shown • Deep cores • Light weight & robust construction that the service life time increases • Weight optimized • High performance by a factor ranging from 3 to 5 • Less manufacturing lead time Cooling Systems for Agriculture and Forestry Machinery FORAGE HARVESTER Smoothly functioning harvesters yield highly efficient harvesting performance. AKG cooling systems provide cooling air fins with high specific cooling capacity and resistance to clogging from contamination. The custom engineered AKG cooling systems are characterized by high performance, optimized weight and Tier 4 compatibility. HARVESTING Unfavorable weather and soil conditions are often key factors in beet and potato harvesting. -
Section 02 - Block Basics
Block Basics – Section 2 Section 02 - Block Basics 2.0 Small Block 330 & 350 Block Key Differences. The key differences between the 330 and 350 are the 350’s larger bore and the Generation 1 Cast Iron Small Block V-8 Facts 330’s forged crank. General. In 1964 Olds replaced their small block 215 V8 with 1964 – 1966 Valve Lifter Angle. All 1964–1966 blocks used a a cast iron block of completely new design. The 330 V-8 different valve lifter angle of attack on the cam (45). Thus shared none of its engine block architecture with that of the 1964–1966 330 blocks CANNOT USE 1967 AND LATER 215 V-8 and the 225 V-6 sourced from Buick. The engine CAMS. All 1964–1966 cams WILL NOT WORK in 1967 and was no longer aluminum, but cast iron, as weight became later blocks. Later blocks used a 39 lifter angle. Blocks with less of a factor with the engine going into both the larger a “1” or “1A” cast up near the oil filler tube used the 45 lifter mid-sized F-85s, Cutlasses and the full-size Jetstars angle and should be avoided, if possible. introduced in that year. The engine was designed as a replacement for the 215, but was cast iron and enlarged in Early 330 Rocker Arms. The first run of 330 blocks was anticipation of the growth in size of the mid-size cars, where equipped with rocker arms similar to the previous 394 block it was to be primarily used and as the workhorse for the that traces its heritage back to 1949. -
United States Patent (19) 11 Patent Number: 5,950,587 Sattler Et Al
USOO5950587A United States Patent (19) 11 Patent Number: 5,950,587 Sattler et al. (45) Date of Patent: Sep. 14, 1999 54 CONTINUOUSLY WARIABLE RUNNER 2682431-A1 4/1993 France. LENGTH MANIFOLD 3825000 A1 2/1989 Germany .......................... 123/184.55 60-224923 11/1985 Japan .................... ... 123/184.55 75 Inventors: Eric R. Sattler, Trenton; Joel S. 2239899 7/1991 United Kingdom ...... ... 123/184.55 Myers, Southgate; Michael J. Haspel, Westland, all of Mich. Primary Examiner Erick R. Solis 73 Assignee: BASF Corporation, Mount Olive, N.J. ASSistant Examiner Brian Hairston Attorney, Agent, or Firm-Ryan W. Massey; James J. Drake 22 Filed: Jul. 22, 1998 A continuously variable runner length manifold is provided (51) Int. Cl. ................................................ FO2B 27/06 for an internal combustion engine. The continuously vari 52 U.S. Cl. .................. 123/184.55; 123/18453 able runner length manifold includes a housing having an 58 Field of Search ........................... 123/184.55, 18453 inlet port and a plurality of outlet ports defined by a plurality of Stacked manifold Sections. A plurality of runner members 56) References Cited are rotatably mounted within the housing. The runner mem bers include wall portions which combine with the housing U.S. PATENT DOCUMENTS to define a plurality of runners in communication with a 4,619,226 10/1986 Ueda et al. ........................ 123s2 MB plenum and a respective one of the outlet ports. The runners 4,699,630 10/1987 Lee et al. ............................... 48/1801 have a length which is continuously variable upon rotation of the runner members relative to the housing. FOREIGN PATENT DOCUMENTS 237755 A2 9/1987 European Pat.