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ATTACHMENT 1 VE 15-044 MBTA Drawings, Miscellaneous

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ATTACHMENT 1 VE 15-044 MBTA Drawings, Miscellaneous Attachment 1 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses ATTACHMENT 1 VE 15-044 MBTA Drawings, Miscellaneous Technical Information, Color & Paint Scheme, and Decals & Special Signage Massachusetts Bay Transportation Authority Vehicle Engineering Boston, Massachusetts Page 1 of 2 Attachment 1 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses The following details the paint color, paint scheme, and decals (interior and exterior) required for this overhaul program. This attachment includes the following: 1) Color and paint scheme drawings 2) Original decal scheme drawings (interior and exterior) 3) Decal, signage and placard listings and specifications: List of new decals and special signage, including identification of decals to be converted to placards. The enclosed original decal layout drawings are for reference purposes only, reflecting the decal layouts (interior and exterior) as the vehicles were originally delivered to Boston. The decal/signage configuration has been modified since that time. Available existing decals will be provided to the Contractor at the first pre-production meeting. The Authority is currently in the midst of upgrading their vehicle signage and graphics in response to accessibility signage and quality improvements. Also, some interior decals are to be replaced with placards to improve durability. The updated decals description/listings, as currently envisioned, are listed in item 3. Placard designs / samples shall be submitted to the Authority for review and approval as part of the Engineering Design Review process. The final decal configuration shall be discussed and finalized during the design review process. Additional or modified decals/signage, if required, will be recognized as additional cost items. (Attach Paint Scheme & Decal Drawings and Pics of needed Placards) Page 2 of 2 Attachment 2 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses ATTACHMENT 2 VE 15-044 New Flyer Open Instruction to Service (ITS) Campaign Work Scope Massachusetts Bay Transportation Authority Vehicle Engineering Boston, Massachusetts Page 1 of 4 Attachment 2 Technical Specification No. VE 15-xxx for New Flyer Low Floor ECD (Option Fleet) Buses Attachment 2 New Flyer Open ITS Structural Campaigns Scope of Work The 155 New Flyer ECD (Option) fleet have accrued several New Flyer warranty campaigns that have not yet been completed. To date there are five (5) outstanding New Flyer Instruction To Service (ITS) campaigns. In line with Section 2.2.1.2.1 of the Technical Specification, the Contractor shall perform these campaigns on all buses during the overhaul process. These campaigns consist of the following: • ITS 4577 – Engine Strut o Part A – Inspect engine area for additional cracks/damage o Part B – Replace engine strut hardware o Part C – Repair crack in engine compartment shelf with 2”x 2” angle gusset o Part D – Replace trans cooler reservoir bracket • ITS 4775 – Repair Radiator Support Plate o Repair cracked weld/ install new support plate at street side firewall below Radiator/CAC • ITS 4850 – A/C Compressor Bracket Repair o Weld repair crack on bracket below A/C Compressor • ITS 4863 – A/C Compressor Base Plate o Remove and replace AC Compressor base support • ITS 5081 – Fuel Filter Bracket o Remove and replace fuel filter bracket The following is a list of parts needed to complete each ITS: ITS 4577 ITEM # ITEM DESCRIPTION QTY PER COACH 10B08028 Bolt, Hex ½ UNC X 1.75 4 811008 Washer, Trans Cooler 4 30W08000 Washer, Lock Hel ½ NOM 4 211953 Strip, Bumper Isolator 2 10B12040 Bolt, Hex ¾ UNC X 2.50 2 11N12000 Nut, Hex ¾ UFC 2 20W12000 Washer, Flat ¾ 8 21N12000 Nut Hex Jam ¾ 2 Page 2 of 4 Attachment 2 Technical Specification No. VE 15-xxx for New Flyer Low Floor ECD (Option Fleet) Buses 40N12000 Nut, Hex Lock ¾ UNC 2 10W06000 Washer, Flat 3/8 NOM 10 10B06016 Bolt 3/8 X 1.00 6 30W06000 Washer, Lock 3/8 NOM 2 40N06000 Nut, 3/8 – 16 Lock 4 434466 Plate, Rework SST 1 288197 Assy., Bkt. Trans Reservoir 1 5928660 Never Seize 0.1 ITS 4775 ITEM # ITEM DESCRIPTION QTY PER COACH 20W07000 Washer, Hardened 7/16 8 40N07000 Nut Lock 7/16 - 14 4 10B07020 Bolt, Hex 7/16 UNC X 1.25 4 453032 Bracket, Rad Channel End 1 235584 Undercoat, PPG 7972-W 0.01 ITS 4850 ITEM # ITEM DESCRIPTION QTY PER COACH 263918 Gusset 1 235584 Undercoat, PPG 7972-W 0.01 ITS 4863 ITEM # ITEM DESCRIPTION QTY PER COACH 252249 Assy., A/C Comp Base Supp. 1 40N08000 Nut, Hex Lock ½ NC 8 40N07000 Nut Lock 7/16 - 14 6 40N12000 Nut Lock Nylon ¾” 10 NC 2 5928660 Never Seize 0.01 ITS 5081 ITEM # ITEM DESCRIPTION QTY PER COACH 483029 Bracket, Filter Fuel 1 10W06000 Flat Washer .38 NOM 4 10B06020 Bolt, Hex 3/8 UNC X 1.25 2 40N06000 Nut, Hex Lock 3/8 UNC 2 10B04012 Bolt, Hex ¼ UNC X 0.75” 2 10W04000 Washer Flat ¼ 4 Page 3 of 4 Attachment 2 Technical Specification No. VE 15-xxx for New Flyer Low Floor ECD (Option Fleet) Buses 40N04000 Nut, Hex Lock ¼” 2 322770 Bracket, Support Filter Fuel 1 The Contractor shall inspect all buses and perform the outlined ITS campaigns in accordance with the New Flyer work instructions. The Contractor shall also create and maintain a tracking matrix to verify all ITSs have been performed on all 155 buses, and provide the tracking matrix to the Authority. As part of a prior agreement with the Authority, New Flyer Industries has agreed to review and approve work performed on the Pilot vehicle. New Flyer approval of all ITS work must be obtained and documented by the Contractor as part of the Pilot Bus Program in order to confirm appropriate procedures are established for the duration of the program. The Contractor is responsible for coordinating this support with New Flyer Industries. The detailed outstanding ITS campaigns are attached below with permission from New Flyer Industries. (ATTACH ITSs TO DOCUMENT) Page 4 of 4 Attachment 3 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses ATTACHMENT 3 VE 15-044 Fluids Listing Massachusetts Bay Transportation Authority Vehicle Engineering Boston, Massachusetts Page 1 of 2 Attachment 3 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses Fluids – MBTA New Flyer ECD Fluid Description Manufacturer Diesel Engine Oil Shell Rimula Super 15W40 Shell Transmission Fluid TranSynd 295 BP Synthetic Differential Oil Delvac Synthetic Gear Oil (75W-90) Mobil Anti-Freeze Fleet Charge 50/50 Old World Industries Power Steering Fluid Kendal Versa – Tran ATF Conoco Phillips (Factory Fill – Dextron III) Grease Lithium Complex Hi Temp EP 2 Page 2 of 2 Attachment 4 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses ATTACHMENT 4 VE 15-044 Tracking and Request Forms Massachusetts Bay Transportation Authority Vehicle Engineering Boston, Massachusetts Page 1 of 6 New Flyer ECD Overhaul - Hidden Damage Tracking MBTA Bus No.: Prod. Bus No.: Labor Rate: Hidden Damage iscreet abor ate Item Description of Work Qty. List # Material Cost Markup Total Mat'l hrs Labor Cost Total Cost Date Entered Date Submitted Approved 1 2 4 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 Sub-total Discreet HD $0.00 $0.00 $0.00 0.0 $0.00 $0.00 #REF! MBTA Signature - Approval / Rejection Date New Flyer ECD Overhaul - Hidden Damage Approval Form MBTA Bus No.: Prod. Bus No.: Date: Line Item: Initiated By: Description of Work: Materials Breakdown Labor Breakdown MBC Part OE Part No. No OE (If applicable) Description Cost Description Hours 0.0 Mat'l Cost $ - Labor Hours 0.0 Material Cost $ - Labor Hrs 0.0 Markup $ - Labor Rate $ - Total Mat'l $ - Labor Cost $ - Total Cost $ - Work Approved Work Rejected MBTA Signature - Approval / Rejection Date MBTA IFB CAP XX-XXX New Flyer ECD Major Component Tracking Major ECD Component Flyer New XX-XXX CAP MBTA IFB Contractor Bus Sequence # MBTA Coach # Vin Pre Overhaul Engine Serial Number Cummins ISL07 Post Overhaul Engine Serial Number Cummins ISL07 Engine ECM Pre Overhaul Transmission B400RP Post Overhaul Transmission B400RP Starter Motor Air Compressor Front Axle Rear Axle Differential Thermor King compressor Thermor King condenser Left Hand Front Tire Right Hand Front Tire Left Hand Rear Inner Tire Left Hand Rear Outer Tire Right Hand Rear Inner Tire Right Hand Rear Outer Tire Driver's Seat Equalizer Amerex Tank New Flyer ECD Overhaul - Request for Approved Equal Form Request No.: Date: Reason for Request: Bus System(s) Impacted: OEM Part Information: OEM Part Number Description Proposed Equal Part Information: OEM Part Number Description Description of Changes (dimensional, material, etc.): Supporting Documentation Attached: Request Approved Request Rejected MBTA Signature - Approval / Rejection Date New Flyer ECD Overhaul - Request for Approved Equal (RAE) Tracking Date: Submittal Date Description of Change / System(s) Response RAE No. Letter Submitted Impacted Approved/Rejected Letter Date of Response 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 Attachment 5 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses ATTACHMENT 5 VE 15-044 Thermo King HVAC System Overhaul Work Scope Massachusetts Bay Transportation Authority Vehicle Engineering Boston, Massachusetts Page 1 of 11 Attachment 5 Technical Specification No. VE 15-044 for New Flyer Low Floor ECD (Option Fleet) Buses Attachment 5 Thermo King HVAC System Overhaul 1.0 HVAC System and Rehab Description The 155 2007/2008 New Flyer (ECD) 40” city transit buses operated by MBTA are currently equipped with the Thermo King Model T11-M58B rear mounted air conditioning system and Model X430 compressor & clutch assembly utilizing R22 refrigerant.
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