15 88 [email protected]

FRANK I Intec Mitterweg 1 94339 Leiblﬁ Ng · Germany Phone +49 (0) 94 27 / 1 89-0 · Fax +49 (0) 94 27 / 15 88 Info@Maxfrank.Com

Max Frank GmbH & Co. KG I Technologies for the construction industry FRANK I intec Mitterweg 1 94339 Leiblﬁ ng · Germany Phone +49 (0) 94 27 / 1 89-0 · Fax +49 (0) 94 27 / 15 88 [email protected] www.maxfrank.com

PECA-Verbundtechnik GmbH EGCO AG Max Frank GesmbH Frank Italy S.r.l. Industriestraße 4-8 Industriestrasse 100 Weinburg/Waasen Zona Industriale Molini 6 96332 Pressig 3178 Bösingen 3200 Obergrafendorf 39032 Campo Tures Germany Switzerland Austria Italy Phone +49 (0) 92 65 / 9 51 - 0 Phone +41 (0) 31 / 7 40 55 55 Phone +43 (0) 27 47 / 23 78 - 0 Phone +39 (0) 4 74 / 65 90 08 Fax +49 (0) 92 65 /9 51 - 20 Fax +41 (0) 31 / 7 40 55 56 Fax +43 (0) 27 47 / 23 78 85 Fax +39 (0) 4 74 / 65 90 18 www.peca.de www.egco.ch www.maxfrank.at www.frank-italy.com [email protected] [email protected] [email protected] [email protected]

Frank Slovakia, S.r.o. Max Frank Oddział Max Frank Kft. Max Frank Ukraine ul. J. Haška 1 w Polsce Malomkõ utca 7, Luteranska 16, Ofﬁ ce 9 94901 Nitra ul. Łopuszan´ ska 36 A lépcsõház 2. emelet 01024 Kiev Slovakia 02-220 Warszawa 2040 Budaörs Ukraine Phone +421 (0) 37 / 6 52 28 85 Poland Hungary Phone +380 44 2 79 79 61 Fax +421 (0) 37 / 6 55 41 33 Phone +48 (0) 22/ 5 77 05 81 Phone +36 23 500 182 Fax +380 44 2 79 79 61 www.sk.maxfrank.com Fax +48 (0) 22 / 8 46 27 37 Fax +36 23 500 183 www.ua.maxfrank.com [email protected] www.pl.maxfrank.com www.hu.maxfrank.com [email protected] [email protected] [email protected]

Max Frank Limited Max Frank (Canada) Ltd. Max Frank Middle East Max Frank Pte Ltd Whittle Road, Meir 49 Maplecrest Lane P.O.Box 121430 222 Tagore Lane Stoke-on-Trent, ST3 7HF Brantford, Ontario N3R 7TG Dubai #01-01, TG Building United Kingdom Canada UAE Singapore 787603 Phone +44(0)1782 598041 Phone +1-519-759-3854 Phone +971 4 6 09 17 00 Phone +65 6451 7063 Fax +44(0)1782 315056 Fax +1-519-759-3854 Fax +971 4 6 09 17 01 Fax +65 6451 4008 www.maxfrank.co.uk www.ca.maxfrank.com www.ae.maxfrank.com www.sg.maxfrank.com [email protected] [email protected] [email protected] [email protected]

Max Frank Nederland bv Rootven 6 5531 MB Bladel Netherlands Phone +31(0)497 383538 Fax +31(0)497 384820 www.maxfrank.nl [email protected] 00080/2 -10/08 intec injection hose systems

FRANK‘s Intec injection hose systems ensure secure, simple and rapid sealing of horizontal and vertical construction joints. Because of the advantages in comparison with water stops, the Intec hose systems have been recommended by architects, clients and construction companies for 20 years.

FRANK‘s extensive range of Intec accessories are designed to speed and simplify installation, e.g. for laying and injecting with Intec, Intec-Cem and Intec-Combi injection hose systems. Different injection materials for hose and crack injection – also approved for use in drinking water applications – complete the range.

Important instructions for injection hose laying

■ Lay the injection hose centrally in ■ The injection hose must not be ■ The shutter connector should be the section. In case of wide located outside the wall. placed in a location which is easy sections (d > 600 mm) the injection ■ The injection hose must be securely to access at a later date. hose should be located approx. fi xed, so that movement or fl otation ■ If there is heavy water outfl ow from 250 mm away from the water during concreting is prevented the shutter connectors, screw the retaining side. (fi xing interval s ≈ 150 mm). conical-head nipples into the ■ The injection hose should not be ■ The injection hose may only be shutter connectors in order to too close to the concrete surface to used in construction joints, not in prevent them from clogging. be formed or in contact with it expansion joints. under any circumstances. ■ A shutter connector must be Concrete cover ≥ 50 mm connected at each end of each circuit.

48 intec injection hose systems

Test certificates:

Intec Intec Suitable for multiple injection with PUR resin and other resins. Technical University of Munich Hose draining by ﬂ ushing under pressure. ■ General test certiﬁ cate issued shutter connector according to the regulations of the construction supervising authori- ties approving the suitability for multiple injection

Hygiene Institute ■ Approved for use in drinking water applications under the UBA guidelines

Possible injection material Number of injections possible PUR EP Acrylic one multiple •••••

Intec-Cem shutter connector Intec-Cem

Technical University of Munich ■ General test certiﬁ cate issued according to the regulations of the construction supervising authori- ties approving the suitability for multiple injection

Hygienic Institute ■ Approved fore use in drinking water applications under KTW

Possible injection material Number of injections possible recommendations PUR EP Acrylic Cement suspension Cement paste one multiple ••• • • • •

Intec-Combi Intec-Combi

Technical University of Munich ■ General test certiﬁ cate issued according to the regulations of the construction supervising authori- ties ■ Test report approving the use with PVC-hose with injection opening of different types of injection Cresco expanding 5 mm internal Ø waterstop materials (resins, gels) and suitability for multiple injections

Possible injection material Number of injections possible PUR EP Acrylic one multiple •••••

technologies for the construction industry 49 intec injection hose systems and accessories

Intec injection hose systems Designation Art. no. Pack size Intec reusable injection hose, for initial and repeated use with IVINTEC 100 lin. m/carton resin (PUR resin, etc....), tested and certifi ed to international construction standards. Intec-Cem resuable injection hose. For use with resins and IVPSCEM 100 lin. m/roll cement suspensions, tested and certifi ed to international construction standards. Intec-Combi-injection hose (reusable injection hose), incl. 5 IVCOMBI 50 lin. m/roll corner connectors, for injection with certifi ed resins, tested and certifi ed to international construction standards.

Intec accessories Designation Art. no. Pack size Shutter connector blue INPACKB 20 pcs./carton

Shutter connector yellow INPACKG 20 pcs./carton

90° corner connector for Intec-Combi Ø 5 mm IECKV5 20 pcs./bag

Fixing mesh for Intec-Combi, ICOMBG 30 pcs./carton 100 cm long

Fixing nail for Intec-Combi 62 mm long, SAKURN 100 pcs./carton with pre-attached disk suitable for nailgunning

Schnappi tie ISCHNC 100 pcs./bag (suitable for green concrete or Ø 8 mm drill holes, approx. 6 per 1 m required) Metal clip with nail plug IMSCHEL 100 pcs./carton suitable for Ø 5 mm drill holes (approx. 6 per 1 m required) Intec clip made of plastic, with pre-ﬁ tted nail, IKSCHEL 100 pcs./carton suitable for nail gun (approx. 6 per 1 m required) Metal clip with pre-ﬁ tted nail, IMSHILT 100 pcs./carton suitable for nail gun (approx. 6 per 1 m required) Tube cutter ISZANG -

Foam plastic connector for taking up variation in spacing IDICHTI 20 pcs./bag between shutter connector and formwork

Napa shutter spider (adjustable) INAPASP - used to ﬁ x the shutter connector to the reinforcement

Double shutter spider INAPADSP -

Steel connector IVVPSL -

Recessed access box with lid, for embedding and protected IVDOSE - storage of the injection hose ends in the concrete

Intec injectin hose end pieces, IVERPE - breather tube with a steel connector piece and an end cap, length 400 mm

50 intec injection hose systems and accessories

Intec accessories Designation Art. no. Pack size Internal hose end connector with conical-head nipple, incl. IINPACK - one hose clip, to ﬁ t breather tube

Metal water stop clip for ﬁ xing of injection hose to metal IFBK 100 pcs./bag water stop

Water stop clip 2, for elastomeric water stops; IFBK2 100 pcs./bag ﬁ xing the injection hose by means of metal water stop clips is possible 1 litre measuring jug with a scale IMBECHR - Conical-head nipple with extra-long thread IRKKNI - (1 piece per shutter connector required)

Conical-head nipple without non-return valve, IRKKNIN - used only for ﬂ ushing under pressure

Socket spanner for conical-head nipple ISTSKK -

Hand pump complete with high-pressure armoured hose and IHPRESS - grip valve

Hydraulic manometer 0 to 160 bar IHMANOM -

T-piece for connecting manometer to hand pump ITSTHM -

Replacement sealing ring for the hand press IHPDICH -

Grip valve ﬁ ts conical-head nipple IEGRKOP -

Replacement high-pressure armoured hose 500 mm long. IHDPS0500 - The high-pressure armoured hose can also be inserted directly into the shutter connector. Adapter with 2 internal threads M10 x 1.0, IAHDPS - used for extension of replacement high-pressure armoured hoses Mixer paddle for drill IRWBOR -

Breather tube Intec ﬁ lament tape Art. no. Internal diameter mm Art. no. Pack size IENTLSL 4 IFIBAND roll à 50 m

Accessories for cement injection Designation Art. no. Flat-headed nipple with non-return valve ICEM10N

Press-on coupling for use with ﬂ at-headed nipple ICEM10SK

Adapter (M10 x 1.0 external / M10 x 1.0 external), ICEM1010AD connector between shutter connector and ﬂ at-headed nipple

Adapter (M10 x 1.0 external / M6 external), ICEM1006AD connector between the Intec injection hose end (breather tube) and the ﬂ at-headed nipple

technologies for the construction industry 51 intec injection materials

Intec injection materials Weight Designation Art. no. kg/pce. Intectin PUR resin, permanently elastic after hardening, specially IPUH01 1.00 composed for injection sealing and particularly suitable for hose injection. IPUH05 5.00 Also suitable for wet joints. IPUH10 10.00 Intectin TW PUR resin, which is permanently elastic after hardening and IPUHT01 1.00 approved for drinking water applications by the UBA guidelines of the IPUHT05 5.00 Hygiene Institut (Hygienic Institute) of Gelsenkirchen, Germany Intectin NV has an extremely low viscosity, is permanently elastic after IPUHNV01 1.00 hardening and has a long pot life. It is ideal for injection at high temperatures. Pot life can be varied by the amount of accelerator added. Intectin Special Cleaner, suitable for PUR and EP resins IPUSR01 1.00 IPUSR05 5.00 IPUSR10 10.00 Intectin EP, two-component contact epoxy resin for crack sealing, IPIH01 1.00 suitable for dry and damp surfaces IPIH05 5.00 IPIH10 10.00 Intectin Blitz PUR resin (incl. accelerator) – IPUHB01 1.00 foams in contact with water and stops the water ﬂ ow, IPUHB05 5.00 accelerator content: approx. 10% Intectin-Acrylic Resin, low-viscosity two-component injection resin, IPAH10 10.00 appproved for drinking water applications. Water-soluble before hardening- swells on contact with water after hardening. Particularly suitable for reusable injection hoses. Working temperature down to 0°C. Anti-corrosive due to active corrosion protection. Accelerator for Intectin NV and Intectin Blitz IPUHBB001 0.10

Cement suspension and cement paste on request.

Metal disk packer for crack injection Designation Art. no. Metal disk packer incl. conical-headed nipple with an internal thread M6. IKPACK For glueing and tamping we recommend the FRANK special ﬁ ller in 1 kg packs.

Steel nails for crack injection Designation Art. no. Pack size Steel nails 2 x 50 mm, for the use in connection with the disk packer, to secure crack access IKPACKN 100 pcs.

Special fi ller for crack injection Designation Art. no. Pack size Special fi ller standard colour caramel. TSPACHC 1 kg/unit Quick setting fi ller for fi xing metal disk packers and for crack injection. 12 units/carton For further information, please refer to page 101. Special fi ller standard colour grey. TSPACHG 1 kg/unit Quick setting fi ller for fi xing metal disk packers and for crack injection. 12 units/carton For further information, please refer to page 101.

Adapter for crack injection Designation Art. no. Adapter (M10 x 1.0 external / M6 external), connector between the disk ICEM1006AD packer/screw packer Ø 13 mm and the ﬂ at-headed nipple

52 intec crack injection materials

Crack injection materials Connector Drill diameter Connector Pack size Designation Art. no. diameter mm mm length mm piece Impact drill packer for resin injection, IBSP10 10 10 65 100 plastic lamellar packer, incl. conical-headed nipple Impact drill packer for cement injection, IBSP12 12 12 65 100 plastic lamellar packer incl. valve

Screw packer. ISP08075 8 8 75 100 All packers come with a conical-headed ISP10100 10 10 100 100 nipple ISP13075 13 14 75 100 ISP13100 13 14 100 100 ISP13150 13 14 150 100 Screw packer with foot valve incl. ISP10100FV 10 10 100 100 conical-headed nipple for the 1-day ISP13100FV 13 14 100 100 building site

Special drills Drill diameter Drill length Designation Art. no. mm mm Special drills, extra long drills with IB10450 10 450 extended service-life, suitable for all drilling IB14450 14 450 hammers with 4 or 2-groove retainer

Threaded seal with a drain valve for immediate applications

(1) Lay the packer (2) Fully tighten the packer (3) Inject sealant (4) The packer shaft can be screwed off immediately afterwards

Our competent specialists will advise you on any technical question straight away. Simply contact our phone number +49 (0) 94 27 / 1 89-1 89

technologies for the construction industry 53 Max Frank GmbH & Co. KG I Technologies for the construction industry FRANK I product list Mitterweg 1 94339 Leiblﬁ ng · Germany Phone +49 (0) 94 27 / 1 89-0 · Fax +49 (0) 94 27 / 15 88 [email protected] www.maxfrank.com

Max Frank Nederland bv Rootven 6 5531 MB Bladel Netherlands Phone +31(0)497 383538 Fax +31(0)497 384820 www.maxfrank.nl [email protected]