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TMNA Packaging Workshop

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TMNA Packaging Workshop Packaging Workshop February 4, 2020 / TMMTX Property of ORBIS Corporation | www.orbiscorporation.com Packaging Overview • Packaging Overview – Container selection factors – QPC optimization within target container – Parts that require custom dunnage BC 2 Property of ORBIS Corporation | www.orbiscorporation.com StakPak® System • 4 Generations in the family of StakPak® containers • 27 models / sizes • Weight capacity up to 40lbs. • Smooth internal walls for ORBIShield dunnage installation • Containers cube out standard AIAG pallets • Material: HDPE – ESD / FR / Micro Fine Cell • Manufacturing locations • Urbana, OH • Silao, Mexico • Osage City, KS 3 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Systems 4 Property of ORBIS Corporation | www.orbiscorporation.com Benefits of StakPak Containers • Ergonomics/Safety • Eliminates corrugated – Sprains, strains, lacerations packaging costs • Legislation on recycling and – corrugated setup costs recyclable materials – disposal of corrugated or expendables – reduces logistics costs – packaging quality 5 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Features • Drain holes in bumper and handles – prevent water from collecting in pocket areas and in bumper – allows container to dry faster after washing – saves water in washers that recycle the water • Continuous bumper – keeps dust and dirt from contaminating product inside – acts as lid for container below 6 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Features (cont.) • Detached Lids • Attached Lids – Plastic hinge elements for 100% recyclability – Easy to repair/replace in the field 7 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Container Versions R M S Containers: NSO (left), NXO Containers: NSO, NXO (right) and long boxes Containers: SO When used: When used: cross stack apps – When used: when need higher weight loads – General applications a little more durable conveyors Noise reduction when rolling on bottom – may work a conveyor better with some REMEMBER: ID is reduced by ½” conveyors – cannot stack on any lids 8 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Options • StakPaks are available with: • Standard stocked colors are: – Hotstamps – Grey, Royal Blue, Med Green – Textured Surface – All other colors there will be color set-up charge. – Cardholders – Labels • Non-Standard colors are – Label placards available. Set up charges – Sequential numbers and additional costs apply – Handles – Routered bottoms – Drain holes 9 Property of ORBIS Corporation | www.orbiscorporation.com ConductiveFolding & Static Containers Dissipative • Conductive – Materials have a surface resistance of < 10⁴ Ohms. – Quickly displaces the charge, helping to protect direct discharges from reaching sensitive products. • Static dissipative – Materials have a surface resistance of ≥10⁴ to <10¹¹ Ohms. – Displaces charge slower than conductive materials. – Dissipative materials help protect against charged device model (CDM) damage. – Sensitive device or circuit board becomes charged, dissipative material will slowly control the discharge to protect the product. 10 CONFIDENTIAL Copyright©2019 ORBIS Property of ORBIS Corporation | www.orbiscorporation.com ESD ProtectiveFolding Solutions Containers Conductive: Static Dissipative: • Injection Molded • Injection Molded – StakPak® Straight wall containers – StakPak® Straight wall containers – LEWISBin+® Storage containers • Compression Molded • Thermoform – LEWISBin+® Plexton® Heavy Duty – 45x48-2 MI Pallet Trays • ORBIShield® Plastic Corrugated – Dunnage – Sheet – Containers 11 CONFIDENTIAL Copyright©2019 ORBIS Property of ORBIS Corporation | www.orbiscorporation.com StakPak® Cut-N-Weld™ • Add length, width or height to an existing injection-molded StakPak to create a durable, returnable container to fit your specific application. 12 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Cut-N-Weld • Optional hand holes with or without plastic handle inserts • Ergonomic pocket handles for comfort and safety. • Hot stamping, cardholders and label placards available. Has protected exterior space for customer identification. • Identification options include molded-in logo, hot stamp and cardholders • Compatibility with select extended ORBIS thermoformed pallets 13 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Systems 14 Property of ORBIS Corporation | www.orbiscorporation.com Plastic Pallet Systems • AIAG and global footprints drive standardization • Sizes: 45x48 • 32x30 / 32x38 / 45x54 / 45x56 / 45x58 / 45x60 / 48x57 / 48x60 / 48x62 • Metric also available • Creates unit load efficiency (top frames, seat belt systems, etc.) • Simplifies inspection processes for international shipments • Optimizes transportation 15 Property of ORBIS Corporation | www.orbiscorporation.com StakPak Weight Loads 16 Property of ORBIS Corporation | www.orbiscorporation.com Pallet Nestable Style: • SP484506-SF is TOYOTA Code • 45x48 SFP Pallet Blk is ORBIS Code • Process: Thick wall structural foam (low pressure injection) molding • 4,000 lb. dynamic capacity • 30,000 lb. static capacity • Pallet weight: 37 lbs. • Space savings in warehouse due to nesting when empty • Lighter weight allows for more product weight on truck • Options for hot stamp, labels (RFID) 17 Property of ORBIS Corporation | www.orbiscorporation.com Top Cap Nestable Style: • SL484503 is TOYOTA Code • 45x48 MP3 Topcap CISC Blk PE is ORBIS Code • Process: High pressure injection molding • Designed to interlock with the legs of nestable pallets and many bulk bases • Broad compatibility accommodates maximum trailer efficiency • Compatible with StakPak and Hand Held Folding Containers • Options: Vinyl labels, identification plates, hot stamps, seat belt buckles 18 Property of ORBIS Corporation | www.orbiscorporation.com • BulkPak containers in the market – Sizes: 30x16, 32x30, 40x48, 48x45, 56x48, 62x48, 64x48, 65x48, 70x48, 78x48 Heights; – Weight capacities up to 2,000 lbs. 25” 34” • Fabrication options available 50” • Manufacturing locations – Bardstown, KY – Georgetown, KY – Urbana, OH – Menasha, WI – Silao, Mexico 19 Property of ORBIS Corporation | www.orbiscorporation.com SK454834-4DL TOYOTA Code; 4 Door SK454834-2D48H TOYOTA Code; 2 Door 48” 53’ truckload capacity – 208 collapsed bins 78 assembled bins, 26 positions 20 20 Property of ORBIS Corporation | www.orbiscorporation.com HDMP Features and Benefits SK454834-2D48 TOYOTA Code; 2 Door 48” Wrap around Also available in 25” & 27” heights geometry, more Robust two- durable for piece spring stacking, loaded compression, high latches impacts support safe handling Corrugations in sidewalls – Many areas increase strength for identification Durable articulating door One piece hinge allows for molded-in quick installation perimeter Panel retention stringer clips for easy panel removal. Welded base Safe and fast plate – repair, no tools increase base required. strength 53’ truckload – 252 collapsed bins per truckload, 28 positions 21 Property of ORBIS Corporation | www.orbiscorporation.com 22 Property of ORBIS Corporation | www.orbiscorporation.com Right Sizing Opportunity • Conversion from inefficient • First molded half size 3230 alternative packaging container with ability to – Underutilized 3230 bulk present short side to the assembly line. – Steel/wire baskets – Expensive welded bulk containers – Wooden crates – One way expendable packaging Underutilized Example Right Sizing Example 3230 23 Property of ORBIS Corporation | www.orbiscorporation.com Design Comparison Thick Wall Part Design Thin Wall Part Design “Structural Foam” “High Pressure” • Strength: Best for high loads, • Strength: Best for lower loads combines a resilient core with a hard surface • Impact: Will “pierce” plastic at • Impact: Will “chunk” off plastic high forces, deforms at lower at high forces, maintains shape forces at low forces without Weight: Best for light loads deformation • • Weight: Best for heavy loads • Warp/Stress: Increased warp, • Warp/Stress: Less warp, less molded in stress molded in stress • Standard Applications: • Standard Applications: Bulk Bins Handheld Totes & Top Caps & pallets 24 Property of ORBIS Corporation | www.orbiscorporation.com OPTE MAX • OPTE MAX analyzes part math data and arranges products in the most efficient pattern & orientation • This tool allows our engineers to quickly determine the optimal method for packaging simple to complex parts in standard or custom containers • With the ability to deliver rapid results, our engineers are able to evaluate several options and deliver alternatives that work best for our customer’s supply chain BC 25 Property of ORBIS Corporation | www.orbiscorporation.com OPTE MAX™ Optimizing parts in containers Uses part math data & we select from the library of standard containers to optimize cube utilization • ORBIShield™ dunnage/part separation • Pattern load • Random bulk load Video Link! BC 26 Property of ORBIS Corporation | www.orbiscorporation.com OPTE MAX™ Optimizing parts in containers Uses part math data & we select from the library of standard containers to optimize cube utilization • ORBIShield™ dunnage/part separation • Pattern load • Random bulk load Video Link! BC 27 Property of ORBIS Corporation | www.orbiscorporation.com OPTE MAX™ Optimizing parts in containers Uses part math data & we select from the library of standard containers to optimize cube utilization • ORBIShield™ dunnage/part separation • Pattern load • Random bulk load Video Link! BC
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