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& Gas Power Plant Mining Plant Water Plant Waste & Oil Power Mining Waste Chemical Infra & Plant Plant & structure Water Gas Treatment Plant Process Automation CONFIDENTIAL Modular PLC Human Compact Machine PLC Interface Servo Process & AutomationIndustrial Inverter Automation Motion System Power Robot Meter & LV’s SCADA Software Utilities Auxiliary Fire & Kiln Generator, Boiler Gas Turbine System Process Control & monitoring Cooling Conveyor Loading, System Burner System Unloading Process System Automation Telemetry Batch, Sequence, System & Monitoring Pipe Line Crusher Separator Jetty Process Gas System System Distribution Tank System Farm ESD Power System Distribution Water ,waste water Treatment And many more for sub system/main system in process industry Local Control Room Local Panel SCADA 3rd Party System MCWORX GOT controller network Ethernet 1GB /sec Field protocol Universal CPU Redundant CPU Vibration Sensor Remote I/O field network Remote I/O 10Mb /sec CC-Link 3rd Party System I/O unit (4-20mA) Inverter MELSEC-F I/O unit (4-20mA) I/O unit (4-20mA) ► Clear view of local process and data logging of your process ► Replacing conventional mimic panel with many button and indicator lamp ► Flexible communicate to other controller from many brand outside mitsubishi controller series Ethernet SCADA＋PX Developer MELSECNET/H Distillation Cooling Filtering Drying Mixing Supplementary Process Process Process Process Process Sequence CPU CPU CPU CPU CPU CPU DISTRIBUTED PROCESS 1. DCS Function Conventional DCS function is realized by Process PLC + PX Developer + SA1-Monitor(SCADA). SYSTEM 2. Distributed control and backup When SA1-MONITOR fails, the operation is continued by the on-site GOT. 3. Remote Operation The monitoring status and control of each machine can be controlled from the office by using Web function. 4. Save wiring cost (1) Multiple loop control is realized with one PLC. Therefore, compared to existing systems, reduction of space and wiring is achieved. (2)Sending/receiving data between PLCs is possible using MELSECNET. 5. Easy maintenance (1) Program editing and customization is easier by using general-purpose PLCs. (2) Modules can be replaced online when failures occur. ► Cost Reduction for Development ► System Upgrade / expansion can be easily when needed by direct development ► Flexible communicate to other controller from existing system CUSTODY TRANSFER SYSTEM CHEMICAL TANK SYSTEM ► Reduced maintenance costs by means of remote maintenance capability ► Low-cost expansion by using an unlimited Web based HMI at all locations ► Completion of each dispense, the corrected flow, temperature, and pressure are saved as an Excel compatible CSV file from SCADA or in the HMI compact flash memory. Local Control Monitoring SCADA CUSTODY TRANSFER controller network SYSTEM 1GB /sec STORAGE TANK SYSTEM Isolated Analog Module Temperature Pressure Tank 4-20mA Level Tank Flow Control Valve For Every Tank ► Reduced maintenance costs by means of remote maintenance capability ► Low-cost expansion by using an unlimited Web based HMI at all locations ► Completion of each dispense, the corrected flow, temperature, and pressure are saved as an Excel compatible CSV file from SCADA or in the HMI compact flash memory. SEPARATION TANK SYSTEM ► Reduced maintenance costs by means of remote maintenance capability ► Low-cost expansion by using an unlimited Web based HMI at all locations ► Completion of each dispense, the corrected flow, temperature, and pressure are saved as an Excel compatible CSV file from SCADA or in the HMI compact flash memory. SCADA STORAGE TANK DNP3 POWER DISTRIBUTION SYSTEM Modbus RS-485 E-house system ► Control and Monitor all electrical equipment for Incoming and Outgoing Electrical Distribution with electrical standard (DNP3) ► Connect to Electrical Protocol using modbus 485/ modbus IP TIC 040 Combustion Temperature Control Relationship between air excess percentage and heat loss Cross-limit Control Heat Efficiency Heat Efficiency LSEL HSEL Highest Efficiency 1-K2 1+K1 Heat Loss β*μ Combustion Domain Heat loss of 1/β*μ Imperfect chimney combustion exhaust PV(%) PV(%) LOW_LIM heat loss fumes UTILITY Air Flow Control 1.00 1.02 1.10 Air Excess Percentage Fuel Flow Control FIC 041 Occurrence of Less Increase in NOx SYSTEM FIC black smoke pollution and SOx 040 Air Temperature Sensor Flow Meter Control Valve Fuel Burner Flow Meter Control Valve GOT Process CPU Cross-limit Control Fuel Air ► Cross-limit control inhibits the occurrence of black smoke and increase in NOx and Sox and also reduces the heat losses ► Energy saving and improvement of environment can be realized perfect combustion control that keep fuel-air ratio at the optimal combustion domain. Control Room SCADA Historian TAS MC- SAP SERVER WORX Server 1GB /sec Ethernet TERMINAL Process Controller Jetty, & Bursting ESD Controller FGS Controller SYSTEM Temperature Pressure Modbus RS-485 Flow S H Level D D G F D D MOV Weighing Bridge I/O unit I/O unit (4-20mA) ATG system Ship Unloading FLOWCOMP I/O unit (4-20mA) TRUCK Loading Batch System ► Terminal System for Tank Inventory Monitoring, Automatic Truck/Wagon Movement & Loading Control, Integrated Operation with ERP Applications such as SAP, Improved Loading Efficiency and Increased Safety using, Reliable and Proven Process Control System, Multi Owner Management Unit procedure Independent sequence structure Phase START 1 Fill C heck DIPF charge am ount N : when charge am ount is 0, skip. *[DIPF charge] > 0 2 Mix * Recipe data Y EN D 1-1 To [Coordination control] occupy FQ C101A 3 Dehydrate [HALT F.B] TT-050 Recycle valve *From exception 2 XC 050 TT-050 side handling 4 Still 1-2 Set FQ 10A flow accum lator target [HALT F.B] 5 Wash TR101 Inlet valve XC 109 open [HALT F.B] Pum p TP050 start CHEMICAL TANK [HALT F.B] ・ TT050 recycle valve ・ XC 050 TR-101 side SYSTEM ・ 1-3 Start charge m onitor TM High quality with minimum 2 access to other sequences ► Cost Reduction for Development ► Receipe Development for process engineering ► System Upgrade / expansion can be easily when needed by direct development Monitoring PC (PX Developer Monitor Tool) Printer for reporting PAINT PRODUCTION PLANT PROCESS Ethernet FIC FIC Continuous Reaction Process INV FIC INV INV TIC TIC TIC Process FIC FIC CPU INV INV FIC INV TIC PIC TIC INV GOT Sequence CPU Flow Meter Control Valve Product Solvent Elimination Process ► Replaced the DCS and loop controllers with Process CPU, which is a general-purpose product, and realized a highly flexible system at low cost ► Flexible communicate to other controller from existing system Process Automation for Mining Water Treatment Plant Smelting System Crushing System Crushing Control Room SCADA Historian MC-WORX SERVER controller network 1GB /sec Ethernet Redundant CPU Remote I/O Inverter CC-Link 10Mb /sec I/O unit (4-20mA) Smelting Control Room SCADA Historian MC-WORX SERVER controller network 1GB /sec Ethernet Redundant CPU Remote I/O Modbus RS-485 Inverter CC-Link 10Mb /sec I/O unit (4-20mA) Water Treatment Plant Control Room SCADA Historian MC-WORX SERVER controller network 1GB /sec Ethernet Redundant CPU Temperature Pressure Turbidity Disolved Oxygen CC-Link Flow 10Mb /sec Inverter PH Control valve I/O unit (4-20mA) I/O unit (Profibus) OUR PROJECT REFFERENCE Singapore LNG Terminal Tank Base Heating Control System Scope of supply : - Redundant CPU system Interfac Interfac for Processing System e to e to DCS PLC to PLC Communication – CC Link DCS through through - Touchscreen for Local control Modbus Modbus System System A B - Integration to Yokogawa DCS through modbus comm. 16 8 duplex 16 8 duplex Heating RTD, 2 x 3 Heating RTD, 2 x 3 Tapes wires Tapes wires PERTAMINA TANJUNG SEKONG (PHASE 1) Terminal Automation System (TAS) Scope of supply : - Process Control System - Emergency Shutdown System - Fire and Gas System Cendor FPSO, Petrofac CO2 Removal Package Scope of supply : - Redundant CPU system for Processing System - Touchscreen for Local control - Integration to Yokogawa DCS through modbus comm. Astachem Chemical Batch Process System Scope of supply : - Process System for silver formaldhyde plant and 23 MT PF Reactor - SCADA system for process Controller Control Panel F700 Variable Speed Drive/ Inverters Controller Control Panel SCADA Workstations & Client ISABELA BIOETHANOL AND COGENERATION PLANT Raw Water Pretreatment System Scope of supply : - Redundant CPU system - Toucscreen for Local control - Inverter for Pump Control - LV switchgear - Power Meter for power distribution monitoring PUB Water Works, Bedok Water Treatment Plant Scope of supply : Raw Raw Water - Redundant CPU system for process - CC link Communication for total Alum Polymer plant control with 1.2Gb Speed Reservoir Lime - Inverter for Control Water Pumps Primary - SCADA system for total monitoring Pre- Disinfecti Screening Ozone Coagulation Sedimentation on & Flocculation and process control, including OZO NE touchscreen for local control (To form Chloramine Filtration monitoring system for residual disinfection) Ammonia Clear To Service Water Reservoir or Lime Distribution Tank Fluoride Chlorine System Engrg & Operator WSEngrg & Operator WS Engrg & Operator WS Office Area 2 Portable Laptop PCs c/w 2X3 67” Video Wall Display System #1 (Dual Display) #2 (Dual Display) #3 (Dual Display) GEO Tagging & Web Manager Office SCADA & PLC Programming Server MMI Server c/w SCADA and Software at Engineer & STO PLC Programming Software offices Alarm/Event Built – in – Controller Color Printer Printer Security CCTVs Dual Redundant Plant Network Communication, TCP/IP IE 1Gps Historian
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