SUSTAINABLE DRAINAGE SYSTEMS 2019 SuDS 3 INTRODUCTION TO AGGREGATE INDUSTRIES
Aggregate Industries are at the frontline of the construction and infrastructure industries, CONTENTS producing and supplying an array of construction materials. With over 330 sites and more than 4,100 Introduction 4 - 5 dedicated employees, we’re home to everything The Need for Sustainable Drainage Solutions 6 - 7 from aggregates, asphalt, ready-mixed concrete Types of SuDS 8 - 9 and precast concrete products. Product and Applications 10 - 19 In addition to producing, importing, exporting and Example Solutions 20 supplying construction materials we also offer national Designing SuDS Pavements 22 - 31 road surfacing and contracting services. Our complete Construction, Installation and Maintenance 32 - 39 range of products will help you work sustainably, safely, professionally and profitably. It’s all of this that puts us Case Studies 40 - 47 at the heart of construction.
We are a proud member of LafargeHolcim, which is the APPENDICES leading global building materials and solutions company Technical Specifications 50 - 60 with around 80,000 employees in over 80 countries. It holds leading positions in all regions with a balanced Guidance and Legislation 61 portfolio of developing and mature markets. Aggregate Industries The Complete Service 62
Our Sustainable Drainage System (SuDS) solutions range offers a comprehensive choice of options to both reduce flood risk and to control and minimise pollution before it enters our watercourses, enabling us to use water in a more sustainable and environmentally beneficial way. 4 SuDS OUR SuDS SOLUTIONS WORK BY SuDS WITH TEMPORARILY RETAINING AND SLOWLY RELEASING RAINFALL AGGREGATE INDUSTRIES BACK INTO THE WATERWAYS IN A
Ever-changing weather systems, increasing CONTROLLED MANNER urbanisation and rapid run-off have put a tremendous strain on conventional storm water drainage systems. This has resulted in sewers and culverts becoming overloaded, causing floods and contaminating natural waterways.
Sustainable Drainage Systems (SuDS) provide an alternative approach to traditional drainage systems. They mitigate many of the adverse impacts of storm water run-off on the environment in terms of both volume and pollutants.
Aggregate Industries have been at the forefront of research work regarding materials for use in SuDS solutions. Initially as part of the research team contributing to PPR 482-A pilot scale trial of reservoir pavements for Drainage Attenuation published by the Transport Research Laboratory (TRL) investigating the use of SuDS solutions. This subsequently contributed to HD221/18 within the Design Manual for Roads and Bridges. More recently we also contributed to CIRIA’s C753 document – “The SuDS Manual” published in December of 2015.
Our SuDS solutions work by temporarily retaining and slowly releasing rainfall back into the waterways in a controlled manner. This helps prevent floods, while allowing natural processes to break down pollutants which would otherwise impact further downstream.
SuDS became a legal consideration for all new developments per the Flood & Water Management Act 2010 and was integrated into Building Regulations in 2015. 6 SuDS SuDS 7
Flood potential Pollution Climate changes
As development increases, so do run-off Traffic, hard surfaces and increased run-off It is generally accepted that the UK’s climate speeds and volumes. Their rapid delivery can increase the risk of pollutants, which are is changing and that our weather is becoming into the local water courses can cause literally washed off the streets into the water more extreme. Paradoxically, in the short THE NEED FOR flooding downstream, resulting in danger catchment, contaminating the downstream term, it is not the overall levels of rainfall that to life and damage to property, or erosion water supply. influence the need for sustainable drainage, and destruction of natural habitats. but the ferocity and frequency of the single rainfall events that may cause flooding. SUSTAINABLE These, combined with on-going development, DRAINAGE SOLUTIONS add to the necessity for SuDS solutions.
Natural Agricultural Suburban Inner City
5% 30% 70% 95% run off run off run off run off
95% infiltration 70% infiltration 30% infiltration 5% infiltration
Infiltration and run-off
Naturally vegetated, rural ground is permeable and has the capacity to absorb high levels of rainfall through its surface -’infiltration’ - and to release the infiltrated water gradually into natural water courses.
Development of this ground can greatly reduce permeability by the introduction of hard surfaces - asphalt, paving concrete and the compaction caused by plant or vehicular movement. Less water infiltrates the ground and more water runs off the surface, more rapidly.
Traditionally, to avoid local flooding, surface run-off has been drained into underground pipe systems and delivered elsewhere into the water catchment area.
Key benefits }} Storm water management - high permeability and drainage capacity }} Environmental management - minimises urban impact on natural water cycle }} Reduces costs as part of a Sustainable Drainage Systems SuDS }} Available with integral colour to offer decorative and functional hard landscaping opportunities }} Eliminates the need for retention ponds }} Offers potential space saving for efficient land development }} Mitigates surface pollutants }} Reduces glare from wet pavement }} No standing water, lessens risk of hydroplaning
For any queries on the Aggregate Industries SuDS offering, please contact us at [email protected] 8 SuDS SuDS 9 TYPES OF SuDS
ENGINEERED OR HARD LANDSCAPING Engineered SuDS can be split into two different types:
}} Permeable surfaces }} Mix of permeable and impermeable materials
THE KEY SuDS PRINCIPLES 1. SOURCE CONTROL Sustainable drainage systems control surface water run-off as close to its origin as possible. This is termed ‘source control’.
This minimises changes in the volume and rate of surface run-off from developed sites and thereby minimises flood risk and other environmental damage.
Additionally, SuDS may offer an element of pollution control as well as ‘attenuation’ – where infiltrated water is stored before its controlled release. PERVIOUS SURFACES 2. MANAGEMENT TRAIN Pervious surface systems include permeable or porous surfaces to car parks, roads, hardstandings and pedestrian areas. Any area These levels of control and treatment result from a series of covered by a hard surface can be turned into a permeable surface techniques (‘management train’) that integrate with one another and incorporated into a sustainable drainage design. to gradually reduce levels of pollution, volume and flow rate prior to discharge. Infilta block (page 14) and SuperDrainasphalt (page 15) are products typical of these types of systems and when incorporated into an 3. WATER QUALITY urban SuDS development, they enhance the urban landscape. A Removing pollution from run-off is an important part of SuDS study by HR Wallingford determined that pervious surfaces are one design. The use of SuDS to control pollution and replace oil of the most effective and space efficient methods of incorporating separators is highlighted in the most recent edition of Pollution SuDS into developments designed to comply with Planning Policy Prevention Guideline PPG 3 published by the Environment Guidance 3, requiring a high density of housing to be provided on Agency (2006). new developments.
4. AMENITY AND BIODIVERSITY Even if there is contamination, the use of SuDS is still possible }} Many brownfield sites are only marginally contaminated providing that care is taken in its design to avoid mobilising pollution and the contamination may be in a non-leachable form. Trees are an important element in the biodiversity of urban areas into the surface or groundwater. The use of shallow SuDS such as Often, this does not pose a significant risk to groundwater and improve amenity by providing enhanced aesthetics, cooling the Aggregate Industries’ systems should limit the need for the deep when SuDS are used. and shading. Aggregate Industries’ SuDS methods can be designed excavations that are commonly required with conventional drainage. to protect and enhance the health of existing and new trees by protecting the roots systems and providing irrigation and aeration All contaminated sites are different and the level of contamination GREEN AND SOFT LANDSCAPING to the soil. can vary from slight to high. Therefore, each site should be Swales, ponds, wetlands and similar methods are classed as
assessed on its own merits considering the following: green/soft landscaping and many SuDS schemes involve their use. The key considerations can be summarised as follows: The Charcon systems provided by Aggregate Industries can be }} Prevent mobilisation of contamination and its transportation }} Water quantity used as part of soft landscaping systems. It is bad SuDS practice to receiving waters. This means infiltration cannot be used if to direct untreated run-off into ponds or wetlands as it will reduce }} Water quality soils contain contaminants in a form that can be leached out. their contribution to biodiversity and landscape value. }} Amenity benefit If such soils are present, then infiltration may still be used if it occurs below the base of the contaminated soils.
}} Prevent the flow of contaminated groundwater into the SuDS solution. Such flow is unlikely with the shallow Aggregate Industries systems. IMPERMEABLE SURFACES }} Use features that minimise excavation and disposal to keep Impermeable surfaces can accommodate SuDS solutions using a costs down. The excavation and disposal of contaminated proprietary system available in the market. soils is expensive, especially in the South East of England. Shallow SuDS features such as permeable pavements minimise excavations giving considerable cost savings.
For any queries on the Aggregate Industries SuDS offering, please contact us at [email protected] 10 SuDS PRODUCT AND APPLICATIONS
Product and application selection 12 Charcon 14 Asphalt 15 Aggregates 16 Ready-mixed concrete 18 Lytag 19 Solutions 20 12 SuDS SuDS 13 PRODUCT AND APPLICATION SELECTION
SHARED SURFACE, MEWS RESIDENTIAL ESTATE RESIDENTIAL DISTRIBUTOR PEDESTRIAN AREAS, LOCATION COURTS, CUL-DE-SACS DRIVEWAYS AND ACCESS ROADS AND COLLECTOR ROADS, SWALES SPORT PITCHES FOOTPATHS AND HOME ZONES (MAX. 20MPH) (MAX. 30MPH) Grassgrid Grassgrid Grassgrid Grassgrid Hydromedia Hydromedia Infilta Hydromedia Water Transmission Layer Infilta Infilta Infilta Grassgrid Infilta SuperDrainasphalt SuperSport SuperDrainasphalt SuperDrainasphalt SuperDrainasphalt SuperDrainasphalt SuperSport Lytag Water Storage SuperFlow Aggregates SuperFlow Aggregates SuperFlow Aggregates SuperFlow Aggregates SuperFlow Aggregates SuperFlow Aggregates SuperFlow Aggregates
LOCATION LORRY PARKS INDUSTRIAL ESTATE ROADS CAR PARKS ROOFS BASEMENTS PODIUM DECKS
Hydromedia Hydromedia Infilta Infilta Hydromedia Hydromedia Water Transmission Layer Infilta Infilta SuperDrainasphalt Grassgrid Infilta Infilta SuperDrainasphalt SuperDrainasphalt
Water storage SuperFlow Aggregates SuperFlow Aggregates SuperFlow Aggregates Lytag SuperFlow Aggregates Lytag
For any queries on the Aggregate Industries SuDS offering, please contact us at [email protected] 14 SuDS SuDS 15 CHARCON ASPHALT
OVERVIEW OF CHARCON HARD LANDSCAPING OVERVIEW OF ASPHALT Charcon Infilta permeable paving is available in a range of sizes and Aggregate Industries manufactures and supplies British and European standardised asphalts as well as a comprehensive range of Performance finishes to suit all applications. The invisible nib profile creates joints Asphalts to meet a wide range of applications. that allow fast and efficient water entry into the sub-base SuDS solution below. The combination of hidden nibs, range of surface Our porous asphalt range includes SuperDrainasphalt and SuperSport which offer highly durable and effective transition layers, allowing water to colours and finishes of the Infilta paving range creates flow quickly to the storage area below. These products come in various aggregate sizes to suit a range of applications and can be combined with an aesthetically pleasing surface finish for all applications. our wide range of other sustainable drainage products to offer the perfect Sustainable Drainage Systems solution. Designed to reduce the potential impact of surface water drainage in new and existing developments.
PRODUCTS }} SuperDrainasphalt is a product that has been developed for use within a SuDS system }} Andover Textured Infilta }} Low environmental impact surfacing }} Stonemaster Infilta (Washed and Cast finish) }} Durability maximised by careful mix design and use of carefully selected binders }} Woburn Infilta (Rumbled and Original) }} SuperDrainasphalt and SuperSport offer high hydraulic conductivity levels }} Europa Infilta }} For certain applications SuperDrainasphalt and SuperSport can be supplied in a range of colours }} Infilta is available in a range of sizes, colours and finishes PRODUCTS }} SuperDrainasphalt 32 }} SuperSport 20 }} SuperDrainasphalt 20 }} SuperSport 14 }} SuperDrainasphalt 14 }} SuperSport 10 }} SuperDrainasphalt 10 }} SuperSport MUGA }} SuperDrainasphalt 6 }} SuperSport Tennis
For any queries on the Aggregate Industries SuDS offering, please contact us at [email protected] 16 SuDS AGGREGATES
OVERVIEW OF AGGREGATES The SuperFlow product range is Aggregate Industries’ line of high performance aggregates specifically designed to provide controlled water management within SuDS.
PRODUCTS
SuperFlow SuDSAgg SuperFlow 63
}} Aggregate Type: 0/40mm crushed rock }} Aggregate Type: Coarse crushed angular rock }} Application: Sub-base reservoir layer }} Application: Lower sub-base reservoir / capping layer }} Drainage Solution: SuperDrainasphalt and Hydromedia }} Drainage Solution: Infilta Block Paving
SuperFlow SuDSAgg is a well graded, reduced fines, crushed SuperFlow 63 is a robust starter aggregate which works as the aggregate with a maximum nominal size of 40mm. SuperFlow initial lower reservoir or capping layer within the SuDS pavement SuDSAgg is designed to meet the structural requirements of a construction. The product offers optimal voids due to its angular Foundation Class 2 material as defined in the Design Manual shape allowing for controlled water storage and flow, while it’s for Roads & Bridges, with a void content of 30% or greater to natural strength ensures the long term integrity of the SuDS ensure optimal water management. Its structural stability means solution is maintained. it can be used independently or as a stabilisation layer over Aggregate Industries’ SuperFlow 20 when used under paver SuperFlow 6 laid SuperDrainasphalt. }} Aggregate Type: 2/6 Crushed angular stone Working in partnership with our in-house surfacing division, Aggregate Industries can offer the complete asphalt }} Application: Laying course / bedding aggregate SuDS solutions. }} Drainage Solution: Infilta block paving
Aggregate Industries SuperFlow 6 is a high performance laying SuperFlow 20 course aggregate specifically designed to provide controlled water }} Aggregate Type: 4/20mm crushed angular rock management within Sustainable Drainage Systems (SuDS). }} Application: Upper sub-base reservoir layer SuperFlow 6 provides a stable flat laying surface, while retaining }} Drainage Solution: Hand laid SuperDrainasphalt, the optimal level of voids for consistent water flow. This carefully Infilta Block Paving and Hydromedia graded aggregate, with it’s natural strength and interlocking properties ensures both the long term integrity of the pavement SuperFlow 20 is a coarse graded aggregate produced to British and the excellent drainage characteristics are maintained. European standard and works as a reservoir sub-base layer, offering controlled rain water retention within the SuDS pavement SuperFlow JointAgg construction. SuperFlow 20’s specific grading and low degradation value results in a durable material which is easy to place and }} Aggregate Type: Crushed stone grit compact, while ensuring water flow is slowed and released in }} Application: Brushing in grit aggregate a more sustainable and environmentally friendly manner. }} Drainage Solution: Infilta block paving The excellent physical properties and drainage characteristics of SuperFlow 20 make it an integral component to many Aggregate Industries SuperFlow JointAgg is a high performance Sustainable Drainage Systems. finishing aggregate specifically designed for brushing into block pavement joints. This aesthetically pleasing product offers excellent free draining characteristics due to its low fines content, while it’s natural strength ensures the long term integrity of the SuDS is maintained for a refined, yet functional pavement finish.
For any queries on the Aggregate Industries SuDS offering, please contact us at [email protected] 18 SuDS SuDS 19 READY-MIXED CONCRETE LYTAG
OVERVIEW OF READY-MIXED CONCRETE OVERVIEW OF LYTAG Hydromedia® is an ideal solution for surface and storm water management. It’s a fast draining, engineered concrete pavement solution that rapidly Lytag has been supplying lightweight aggregate for over 60 years and has sold in excess of 16 million tonnes of material. Manufactured in directs storm water off streets, parking surfaces, driveways and walkways. It minimises costs and long-term maintenance for local authorities and accordance with EN 13055, the standard for lightweight aggregates, Lytag is widely available within the UK and Europe. developers of storm water management and there are a range of strengths available. Designed with a sub-base to contain typically 30% voids, water flows freely through Hydromedia ranging from rates of 150 - 1000 litres/minute/m2. Made from pulverised fuel ash, a waste material produced from electricity production in coal-fired power stations, the aggregate is called ‘sintered pulverised fuel ash lightweight aggregate’, but more commonly known as Lytag.
PRODUCTS Lytag products are classified as secondary aggregates. This means that the quantity of fly ash being tipped is reduced and virgin aggregate There are four prime versions of Hydromedia in the product range: extraction is reduced. By considering the use of Lytag products at an early stage in the design process, you have the potential to reduce the quantities of construction material required in a project. This leads to overall cost savings. Due to the reduced weight of Lytag products, larger }} Hydromedia® pedestrian – No traffic applications volumes can be transported, reducing vehicle movements both on the public highway and site. }} Hydromedia® car park – Light traffic conditions }} Hydromedia® underlayer – Non traffic PRODUCTS }} Hydromedia® underlayer – Light traffic Geofill
A range of strengths are available. Please speak to our technical specialists to find out which grade suits your project. An 8/14mm lightweight aggregate used to raise levels or reduce pressure on retaining walls. Due to its shape and absorptive qualities, it will initially absorb up to 20% of the geofills weight in water, followed by letting water pass through without silting up.
Sportag
A 4/8mm material used extensively in sports pitches and golf courses, acting as localised water run-off channels.
Hortag
A 4/8mm material used within the horticulture market, available in small bags for use in garden drainage as well as improving root growth.
For any queries on the Aggregate Industries SuDS offering, please contact us at [email protected] 20 SuDS EXAMPLE SOLUTIONS
For further advice and additional options contact your Aggregate Industries SuDS specialist.
Infilta SuperFlo eote tile ointAgg SuperFlo I per ea le su ase I per ea le SuperFlo recast er in I per ea le harcon er edding ayer eo e rane granular Asphalt Aggregate concrete haunch eo e rane For attenuation only