OPTOELECTRONIC INSTRUMENTS AND SYSTEMS FOR GEOMETRIC QUANTITIES MEASUREMENT PRODUCT CATALOG 2019

DISPLACEMENT AND POSITION GAP MEASUREMENT MEASUREMENT

THICKNESS AND WIDTH PROFILE MEASUREMENT MEASUREMENT

OUTER DIAMETER AND PROFILE LEVEL MEASUREMENT MEASUREMENT

INNER DIAMETER AND PROFILE 2D MEASUREMENT MEASUREMENT

VIBRATION AND RUN-OUT 3D MEASUREMENT MEASUREMENT

STRAIGHTNESS AND FLATNESS MACHINE VISION SYSTEMS MEASUREMENT

ISO 9001-2015 RIFTEK GROUP OF COMPANIES

The parent company, Scientific and Production Company «RIFTEK» was founded in 1993. The enterprise specializes in development and fabrication of optoelectronic instruments for measuring of geometrical quantities.

The group also includes: Enterprise «RIFTEK TECHNO» – manufacturing of mechanical parts and components for the parent company, contract manufacturing; Enterprise «RIFTEK-SMT» – automated assembling of printed circuit boards (PCB), contract manufacturing; Enterprise «Riftek Russia» – assembly unit in Russia.

The basic product line includes: ଶ laser triangulation position sensors, ଶ 2D and 3D laser scanners, ଶ absolute linear encoders, ଶ optical micrometers, ଶ hardware and software system for welding robots, ଶ specialized systems for measuring dimensions, displacements and distances, thickness, diameter, etc., ଶ measurement instruments for railway transport, ଶ video processing FPGA IP-cores and hardware, ଶ machine vision systems.

RIFTEK products are delivered in more than 60 countries. Company representative offices operate in 45 countries.

RIFTEK company is certified according to ISO 9001:2015 in the field of management of quality of design and manufacture of optoelectronic instrumentation.

We offer integrated solution to control and automation problems – from sensing devices to multifunctional measuring and control systems.

www.riftek.com 1 LASER TRIANGULATION SENSORS

PURPOSE Contactless dimensions, surface profile, deformation, vibration MAIN FEATURES measurement, sorting, sensing presence or absence, positional ଶ Measuring ranges from 2 to 2500 mm checking, bulk materials and liquids level measurement. ଶ ±1 um accuracy OPERATION ଶ Sampling rate up to 180 kHz Sensor operation is based on the principle of optical ଶ RS232/RS485/Ethernet/CAN/ CANopen triangulation. +4...20 mA/0...10V/ModbusRTU Radiation of a semiconductor laser is focused by an objective ଶ Binocular sensors on an object. The radiation scattered at the object is collected for laser scanning on the CMOS array by the input lens. Object motion causes a corresponding motion of the image. Built-in signal processor ଶ Binary and ASCII data formats calculates the distance to the object according to the light spot ଶ Sensors with BLUE lasers image position on the CMOS array. to control high temperature, mirrored and semitransparent objects ଶ Sensors with IR lasers ଶ Mutual synchronization of the sensors Interference Mirror (master-slave) Filter for multi-axis measurement tasks CMOS ଶ Service Software array for parameter setting and results vizualization ଶ Free SDK and examples for Windows, Linux, .NET, MathLAB, LabVIew Processor MODELS RF603 - universal sensors RF603HS - high speed sensors RF600 - RF6001 - large-base and long range sensors RF605 - compact sensors Laser RF602 - super compact sensors Focusing Lens RF607 - high-precision high-speed sensors RF609 - laser probes for inner surface control Sensors for special applications.

liquid level automotive object dimensions thickness profiling

measurement industry tests sorting measurement measurement

PARAMETER VALUE RS232 (max. 460,8 kbit/s) or RS485 (max. 921,6 kbit/s) or RS232 and CAN V2.0B (max 1Mbit/s) digital Output or Ethernet and (RS32 or RS485) interface analog «P$ ”ƻORDG RU«9 Synchronization input 2,4 – 5 V (CMOS, TTL) Logic output programmed functions, NPN: 100 mA max; 40 V max for output Power supply, V 9 …36 Power consumption, W 1,5..2 Enclosure rating IP67 ( for the sensors with cable connector only) Vibration 20g/10…1000Hz, 6 hours, for each of XYZ axes Shock 30 g / 6 ms -10…+60, (-30…+60 for the sensors with in-built heater), 2SHUDWLRQWHPSHUDWXUHƒǹ (-30…+120 for the sensors with in-built heater and air cooling housing)

resistance Permissible ambient light, lx >30000 Environment Environment Relative humidity 5-95% (no condensation) 6WRUDJHWHPSHUDWXUHƒǹ -20…+70 Housing material aluminum

2 www.riftek.com LASER TRIANGULATION SENSORS

UNIVERSAL LASER SENSORS RF603 Series

ଶ Varied diode powers ଶ Binocular sensors ଶ Available with Red, Blue or IR laser diodes ଶ Accuracy ± 0,05% working range ଶ 9400 Hz sampling rate

OPTIONS SOFTWARE ଶ Protective housing with air and water cooling ଶ Setting sensor parameters ଶ Custom versions with non-standard base, range or housing shape ଶ Receiving, storage, visualization ଶ Special version for use in high vibration conditions ଶ Speed and acceleration calculation ଶ Special flexible cable for robotic applications ଶ Variants with round and elliptical spot

RF603- R-X/4 X/2 X/5 X/10 X/15 X/25 X/30 X/50 X/100 X/250 X/500 X/750 X/1000 X/1250 15, 25 15, 30 25, 45 35, 55 45, 65 60, 90 Base distance X, mm 39 15 15 80 125 145 245 260 60 65 80 95 105 140 Measurement range, mm 4 2 5 10 15 25 30 50 100 250 500 750 1000 1250 Linearity, % ±0.05 of the range ±0.1 Resolution, % 0.01 of the range (for the digital output only) 0.02 Temperature drift RIWKHUDQJHƒǹ Max. measurement 9400 frequency, Hz red semiconductor laser, 660 nm wavelength or Light source UV semiconductor laser 405 nm wavelength (BLUE version) model RF603 output power ” ”P: laser safety Class 1 3R (IEC60825-1) model RF603L output power ”P: laser safety Class 2 (IEC60825-1) Light source model 5)Ǹ output power ”P: laser safety Class Ǫ ,(& Weight (without cable) 100 Note 1: RF603-R-39/4 sensor is designed to use with mirror surfaces and glass.

HIGH SPEED SENSORS RF603HS Series

ଶ Universal high-speed compact laser sensors ଶ Sampling rate up to 180 kHz ଶ Available with Red and Blue laser diodes ଶ Ideal for fast event logging

www.riftek.com 3 LASER TRIANGULATION SENSORS

RF603HS- X/2 X/5 X/10 X/15 X/25 X/30 X/50 X/100 X/250 X/500 X/750 X/1000 X/1250 15, 25 15, 30 25, 45 35, 55 45, 65 60, 90 Base distance X, mm 15 15 80 125 145 245 260 60 65 80 95 105 140 Measurement range, mm 2 5 10 15 25 30 50 100 250 500 750 1000 1250 Max. measurement frequency, kHz 60, 120, 180 Linearity, % of the range ±0.1 (60 kHz), ±0.2 (120 kHz), ±0.3 (180 kHz) Resolution, % of the range 0.01 (60 kHz), 0.02 (120 kHz), 0.04 (180 kHz) Temperature drift RIWKHUDQJHƒǹ red semiconductor laser, 660 nm wavelength or Light source UV semiconductor laser 405 nm wavelength (BLUE version) Output power ”P: ”P: ”P: Laser safety Class 3R (IEC60825-1) Ǫ ,(& Ǫ ,(& Weight (without cable) 110

LARGE-BASE AND LONG RANGE SENSORS RF600 Series

ଶ High-precision measurement of the position of remote objects ଶ High-speed (70 kHz) sensors

RF600- X/10 X/30 X/40 X/100 X/250 X/500 X/600 X/1000 X/1000 X/1500 X/2000 X/2500 X/20 X/50 Base distance X, mm 230 300 330 500 230 300, 1000 230 1300 380 390 410 420 540 535 Measurement range, mm 10 30 40 100 250 500 600 1000 1000 1500 2000 2500 20 50 Max. measurement frequency 9,4 kHz, 70 kHz Linearity, % of the range ±0.1 ±0.2 ±0.05 Resolution, % of the range 0.01 of the range (digital output only) 0.03 0.01 Temperature drift RIWKHUDQJHƒǹ red semiconductor laser, 660 nm wavelength or Light source UV semiconductor laser 405 nm wavelength (BLUE version) Output power ”P: ”P: Laser safety Class 3R (IEC60825-1) Ǫ ,(& Weight (without cable) 500 2000

COMPACT LASER SENSORS RF605 Series

RF605- 25/50 45/100 65/250 105/500 Base distance X, mm 25 45 65 105 Measurement range, mm 50 100 250 500 Max. measurement frequency 2000 Hz Linearity, % of the range ±0.1 Resolution, % of the range 0.01 (digital output only) Temperature drift RIWKHUDQJHƒǹ Light source red semiconductor laser, 660 nm wavelength Output power ”P: Laser safety Class 2 (IEC60825-1) Weight (without cable) 60

4 www.riftek.com LASER TRIANGULATION SENSORS

SUPER COMPACT LASER SENSORS RF602 Series

ଶ Unique combination of dimensions, performance and operating ranges

RF602- 20/10 20/25 30/50 50/100 65/250 105/500 BasBasee distancedi X, mm 20 20 30 50 65 105 MeaMeasursurement range, mm 10 25 50 100 250 500 Max. measurementm frequency 9400 Hz Linearity,Linearit % of the range ±0.05 Resolution,Resolut % of the range 0.01 (digital output only) TemperatureTemper drift RIWKHUDQJHƒǹ red semiconductor laser, 660 nm wavelength or Light sosource UV semiconductor laser 405 nm wavelength (BLUE version) Output power, mW ”P: Laser ssafety Class 2 (IEC60825-1) WeightWeight (without cable), gram 40

SPECIALIZED LASER SENSORS FOR PAVEMENT PROFILE AND TEXTURE MEASUREMENT RF60i Series

ଶ Accuracy ± 0,03% of working range ଶ Sampling rate up to 70 kHz

MODEL SPECIFIC FEATURES ASSIGNMENT

high resistance to solar radiation RF603P-125/500 ଶ ଶ stable operation on wet surfaces RF603P-245/1000 ଶ 70 kHz operating frequency 3DYHPHQWSUR¿OH measurement

70 kHz operating frequency RF607-195/500 ଶ ଶ round laser spot, diameter <1 mm

70 kHz operating frequency RF607-210/230 ଶ ଶ round laser spot, diameter <0,8 mm RF607-230/250 ଶ accuracy ±0.03% of the range

Pavement r o u g h n e s s ( t e x t u r e ) measurement ଶ reduced triangulation angle RF603Txt-30/30 ଶ round laser spot, diameter <60 um ଶ VLPXOWDQHRXVO\REWDLQLQJSUR¿OHDQGLPDJHRIWKHVXUIDFH

www.riftek.com 5 LASER TRIANGULATION PROBES

Contactless measurement of inner diameter, ovality, coaxiality, cylindricity and shape of holes, tubes, hosepipes, bushes, gun ଶ Probe diameter – from 6 mm barrels, etc. ଶ Measured inner diameter - from 6,5 mm ଶ Accuracy - from ±2 um ଶ Sampling rate - up to 9,4 kHz ଶ Probes with BLUE laser to control reflecting and semitransparent objects

inner diameter steps and hole alignment

measurement measurement cavity taper

measurement measurement coaxiality ovality

The probe is inserted into the hole and is driven in rotation. Laser triangulation sensor built in the probe measures the dis- tance to the hole wall synchronously with the rotation angle of the probe. The set of the polar surface coordinates allows to calculate the required parameters.

measurement measurement

Diameter 20 mm Diameter 9 mm Diameter 6,5 mm Range 45 mm Range 5 mm Range 3 mm

6 www.riftek.com ABSOLUTE LINEAR ENCODERS

ASSIGNMENT ABSOLUTE LINEAR POSITION SENSORS (ABSOLUTE LINEAR ENCODERS) RF25Х Series

PURPOSE

Absolute linear encoders are designed for measuring and ଶ Innovative technology of absolute measurement checking displacements, dimensions, run-outs, surface profiles and deformations of engineered objects. ଶ Measuring ranges from 3 to 55 mm ଶ 0.1 um resolution ଶ Emulation of incremental encoder signals

CMOS sensor reads the signal from the scale Quarz Glass Scale carries special positional pattern

LED forms parallel beam Processor calculates scale position

diameter thickness displacement runout flatness deformation

measurement measurement measurement measurement measurement measurement

5)ǽ RF251-3 RF251-25 RF256-15 RF256-35 RF256-55 Measurement range, mm 3 25 15 35 55 $FFXUDF\ DWǺ ƒǹ XP ±2 ±3 Resolution, um 0.1 or 0.5 or 1 or 5 or 10 (RS485 and SSI or RS232) and digital RS422 Output interface (EncD5 or EncD10 – emulation of quadrature signals of incremental trans-ducers) analog no «PǨ 2PORDG RU«9 Synchronization input no opto-isolated Logical outputs no two outputs, NPN: 100 mA max; 40 V max Indication no two-color LED (red/green) Power supply, V 12 (without analogue output) 15 (with analogue output) Power consumption, W 0,75 Enclosure rating IP57 IP50 2SHUDWLQJWHPSHUDWXUHƒǹ -40…+50 -10…+50 Weight (without cable), gram 70 110 110 150 180

www.riftek.com 7 OPTICAL MICROMETERS

OPTICAL MICROMETERS RF65X Series

PURPOSE Contactless diameter, gaps and technological object position MAIN FEATURES measurement.OPERATION ଶ Measurement range from 5 to 100 mm ଶ Up to ±0.3 um accuracy ଶ Up to 10 000 Hz sampling rate ଶ RS232/RS485/Ethernet/CAN +4...20 mA/0...10V ଶ Micrometers with telecentric lens ଶ Mutual synchronization of the sensors (master-slave) for multi-axis measurement tasks ଶ Service Software for micrometers parameterization ଶ Free SDK and examples for Windows, Linux, .NET, MathLAB, LabVIew ଶ Dual, three and multi axis Micrometers ଶ Air-knife window protection

WORKING PRINCIPLE MODELS The micrometer operation is based on the so-called ‘shadow’ RF651 - universal micrometers principle. The micrometer consists of two blocks – transmitter RF656 - high-precision micrometers with telecentric optics and receiver. Radiation of a semiconductor laser or LED is colli- mated by a lens. With an object placed in the collimated beam RF651XY and RF656XY - two-coordinate micrometers region, shadow image formed is scanned with a photo-detector RF659 - edge sensors array. A processor calculates the position (size) of the object from the position of shadow border (borders).

displacement profile sorting several axis gaps diameter

measurement measurement measurement measurement measurement

CMOS array Laser of LED scans the image Class 1

Processor calculates dimension according to shadow position

Lens collimates the beam

Windows protection air knife system Measuring Range

8 www.riftek.com OPTICAL MICROMETERS

A, mm B, mm C, mm D, mm E, mm H, mm H1, mm K, mm N, mm A, mm B, mm C, mm D, mm E, mm K, mm R, mm M, mm N, mm RF651-25 51 139 62 25 13 28 42,5 30 30 RF656-5 66 50 158 5 14 28 2 30 30 RF651-50 91 120 134 50 20 31 45,5 40 80 RF656-10 50 70 126 10 11,5 56 6 30 30 RF651-75 128 132 132 75 15 31 45,5 40 80 RF656-25 72 74 106 25 7 63 10 30 30 RF651-100 165 165 150 98 20 31 45,5 40 80 RF656-50 105 134 110 50 20 150 25 30 60 RF656-75 135 148 125 75 17 200 40 40 80 RF656-100 175 170 160 100 20 300 50 40 80

5)ǽ RF651-25 RF651-50 RF651-75 RF651-100 RF656-5 RF656-10 RF656-25 RF656-50 RF656-75 RF656-100 Measurement range, mm 25 50 75 98 “ȝ “ȝ “ȝ ±7x50 ±9x75 ±10x100 Minimum size of the object, mm 0.5 1 1.5 2 0,05 (0,1) 0,1 (0,2) 0,25 (0,5) 0,5 (1) 0,75 (1,5) 1 (2) Accuracy1, um ±5 ±10 ±15 ±20 ±0,3 ±0,5 ±1 ±2 ±3 ±5 Measurement frequency, Hz 500 500 500 500 500 1500 1500 1500 1500 1500 Light source LED or laser Laser safety class 1 (IEC60825-1) Output digital RS232 (max. 921,6 kbit/s) or RS485 (max. 921,6 kbit/s) interface analog or Ethernet & (RS32 or RS485) Synchronization input 2,4 – 5 V (CMOS, TTL) Logic output three outputs, NPN: 100 mA max; 40 V max Power supply, V 24 (9 …36) Power consumption, W 1,5..2 Housing material aluminum Weight (without cable), gram 600 2000 2600 4000 600 600 600 1500 3200 4500 1 typical data obtained when a knife edge was used to interrupt the beam and distance between transmitter and receiver is equal of two measurement range

RF65X TWO AND TREE AXIS MICROMETERS EDGE SENSORS RF659 Series

Non-contact measurement of the diameter of wires, tubes, fibers, The sensors are intended for non-contact measuring and moni- measurement of gaps and position. toring the position of the edge (edges) of various objects, such as tapes, plates, substrates, etc. 2D OPTICAL MICROMETERS RF656.2D-60 Available in 2018 Available

Parameter Value Distance between transmitter and receiver 30 mm Measurement range 7 mm Measurement of geometrical parameters of complex objects. Accuracy ±20 um

www.riftek.com 9 LASER SCANNERS

PURPOSE Non-conact measuring and checking of surface profile, MAIN FEATURES dimensions, deformations, flatness, gaps, volume, 3D models construction. ଶ Measuring ranges from 5 to 1500 mm ଶ ±2 um accuracy WORKING PRINCIPLE ଶ Sampling rate up to 6800 profiles/s Scanner operation is based on the principle of optical tri- ଶ RS485/Ethernet angulation. ଶ Binocular scanners Radiation of a semiconductor laser is formed by a lens for laser scanning in a line and projected to an object. Radiation scattered ଶ Scanners with BLUE lasers from the object is collected by the lens and directed to a to control high temperature, two-dimensional CMOS image sensor. The image of ob- mirrored and semitransparent objects ject outline thus formed is analyzed by a signal processor, Scanners with high-power IR laser which calculates the distance to the object (Z-coordinate) ଶ for each point of the set along the laser line on the ob- ଶ Mutual synchronization of the sensors ject (X-coordinate). Scanners are characterized by base (master-slave) distance (beginning of the range), SMR, for Z-coordinate, for multi-axis measurement tasks measuring range (MR) for Z-coordinate, measuring range ଶ Service Software for X-coordinate at the beginning of Z (Xsmr) and meas- for parameter setting and results vizualization uring range for X-coordinate at the end of Z (Xemr). * Web-interface ଶ Free SDK and examples for Windows, Linux, .NET, MathLAB, LabVIew MODELS ଶ Specialized scanners RF625 - universal scanners for welding robots RF627 - compact high-speed scanners with increased * including hand-held instruments for welded joints accuracy geometry control RF629 - ultra-fast scanners (from May 2019) ଶ Specialized scanners Laser scanners for special applications. for hole control

CMOS array Processor

Lens Laser

Interference Filter

Cooling and Air Knife Focusing lens System

gaps diameter weld joint profile object dimensions

control measurement control measurement recognition measurement

10 www.riftek.com LASER SCANNERS

LASER SCANNERS RF625 Series

OPTIONS ଶ Protective housing with air and water cooling ଶ Customized versions with non-standard base, range and housing shape ଶ Special version for use in vacuum conditions ଶ Special flexible cable for robotic applications

Laser Scanners RF625 Series. Working ranges and dimensions MR, SMR, EMR, ǽVPU Xemr, Weight, Housing Range Laser Size, mm mm mm mm mm mm g version 40/5-6/7 5 40 45 6 7 35/10-10/12 10 35 45 10 12 55/10-10/11 10 55 65 10 11 30/25-18/26 25 30 55 18 26 Class 2M 400 Compact 65/25-17/23 25 65 90 17 23 ȝȝ 55/50-27/45 50 55 105 27 45 90/50-23/35 50 90 140 23 35 75/95-34/67 95 75 170 34 67 140/110-43/68 110 140 250 43 68 125/200-60/130 200 125 325 60 130 Class 2M ȝȝ 500 Standard 100/250-75/180 250 100 350 75 180 RUǪ 140/250-70/155 250 140 390 70 155 90/10-9/10 10 90 100 9 10 Class 2M ȝȝ 1000 240/20-14/16 20 240 260 14 16 Class 2M ȝȝ 1000 4 W, 808 nm, 175/250-115/230 250 175 425 115 230 ȝȝ 2000 Class 3B Class 2M STANDARD VERSION 165/300-130/240 300 165 465 130 240 ȝȝ 1100 RUǪ Special Class 2M 240/290-200/320 290 240 530 200 320 ȝȝ 3000 RUǪ 450/650-190/420 650 450 1100 190 420 Class 3B ȝȝ 3000 425/990-330/960 990 425 1415 330 960 Class 3B ȝȝ 2500 540/1400-340/980 1400 540 1940 340 980 Class 3B [ȝ 3000 2YHUDOOVSHFL¿FDWLRQV Sampling rate and accuracy SUR¿OHVV VWDQGDUGPRGH  Nominal sampling rate SUR¿OHVV PRGHRILQFUHDVHGIUHTXHQF\ Maximal sampling rate SUR¿OHVV Linearity, Z axis ±0.1% of the range Linearity, X axis ±0.2% of the range Interface Digital Ethernet IPv4 Synchronization inputs/outputs RS422 Synchronization inputs up to 3 channels Synchronization outputs up to 2 channels Power supply 15…30 V COMPACT VERSION

SOFTWARE

ଶ Setting sensor parameters ଶ Data receiving, storage, visualization

www.riftek.com 11 LASER SCANNERS

COMPACT HIGH-SPEED SCANNERS WITH INCREASED ACCURACY RF627 Series

ଶ Measuring range from 10 to 300 mm ଶ Linearity 0.05% ଶ Sampling rate up to 6800 profiles/s ଶ Red, Blue (two wavelength), IR Lasers Class 2 Safety ଶ Trigger and encoder synchronization ଶ Web-interface ଶ Special modification for welding robots ଶ Very compact design ଶ Service software and free SDK and examples for Windows, Linux, .NET, MatLab, LabView Laser Scanners RF627 Series. Working ranges

SMR, MR, ǽVPU Xemr, Range Laser Weight, g mm mm mm mm 25/10-8/11 25 10 8 11 2YHUDOOVSHFL¿FDWLRQV 65/25-21/25 65 25 21 25 70/50-30/42 70 50 30 42 Sampling rate and accuracy Full range: 485 or 938 (DS mode), 70/100-48/82 70 100 48 82 Sampling rate, Hz ROI: 5096 or 6800 (DS mode) 65/150-58/122 65 150 58 122 Class 2M 400 Linearity Z, %FS 0,05 or 0,1 for DS mode 90/150-54/105 90 150 54 105 Linearity X, %FS 0,1 75/200-72/150 75 200 72 150 Resolution Z, %FS 0,01% or 0,02% (DS mode) Resolution X 648 or 1296 (programmable value) 90/250-65/180 90 250 65 180 Environment resistance: 95/300-65/200 95 300 65 200 Enclosure rating IP67 HOUSING. Type 1 Vibration 20g/10...1000Hz, 6 hours, for each of XYZ axes Shock 30 g/6 ms 0…+40, (-20…+40 for the sensors with in-built heater), $PELHQWWHPSHUDWXUHƒǹ (-30…+120 for the sensors with in-built heater and water/air cooling housing) Relative humidity 5-95% (no condensation) 6WRUDJHWHPSHUDWXUHƒǹ -20…+70 Housing/windows material aluminum/glass WEB-INTERFACE IRUVFDQQHUSDUDPHWHUL]DWLRQLPDJHDQGSUR¿OHYLVXDOL]DWLRQ

HOUSING. Type 2

SPECIALIZED SCANNERS

Rail profile control scanners with Ore volume control scanners with Internal thread control scanners high-power (2W) IR laser high-power (2W) IR laser

12 www.riftek.com LASER SCANNERS

SPECIALIZED SCANNING SYSTEMS FOR WELDS, WELDED JOINTS AND EDGE PREPARATION

ଶ Integrated in one system: • 2D scanner for measurement control automation • video camera for visual control automation ଶ Sampling rate - more than 1000 profiles/s ଶ Linear parameters measurement error – ±0,05 mm for 100 mm range ଶ Defect detection (porosity, cracks) ଶ Systems mounted on the robot ଶ Hand-held instruments with interchangeable measuring heads and built-in display

EDGE PREPARATION CONTROL WELD CONTROL

MEASUREMENT OF OFFSET, JOINT ANGLE, GAP WIDTH AND MEASUREMENT OF WELD HEIGHT AND WIDTH, CUTTING ETC. DEPTH, CAMBER AND ETC.

SPECIALIZED ALGORITHMS OF PROFILE SELECTION FROM THE IMAGE, NOISE-CONTAMINATED WITH REREFLECTIONS ON THE WALLS

IMAGE

PROFILE

www.riftek.com 13 RIFTEK LAMIA SOFTWARE PACKAGE

RIFTEK LAMIA IS APPLICATION SOFTWARE FOR CONTROL OF WELDING AND MEASUREMENT ROBOTS, EQUIPPED WITH LASER SCANNERS RF625

MAIN FUNCTIONALITY MAIN FEATURES

ଶ Recognizing, tracking and measuring ଶ Two sets of ready-to-use math algorithms (“Welding” and “Measurement”) geometric parameters of objects (for ex- for recognizing, tracking and measuring geometric parameters of objects in ample, weld seams) in accordance with the realtime mode the selected math algorithm (template) ଶ Built-in application (“Template Creator”) that allows the users to create ଶ Connecting to the client controllers to their own templates for unique solutions transmit results ଶ Automatic recognition of the objects to measure in accordance with the ଶ Visualizing data selected template. There is no need to set the measurement area manually ଶ Setting and control of 2D laser scanner ଶ Noise reduction: intellectual filtering of the side objects parameters ଶ Implementation of various protocols for communication with industrial robots ଶ Calibration of the scanner in accordance with the robot arm ଶ Work with the scanners of various measurement ranges

STEP 1 STEP 2

Choose either Measurement Template

Connect equipment in accordance with functional diagram: 1. Connection between the scanner and the PC with Riftek Lamia 2. Connection between the PC with Riftek Lamia and the robot controller 3. Connection between the robot and the robot controller

STEP 3 or Welding Template

Select Robot Exchange Protocol HOW IT WORKS

STEP 4 START WORKING

14 www.riftek.com 3D LASER SCANNING SYSTEMS

3D LASER SCANNING KIT SHTRIKH-2 SERIES

3D Laser Scanning Kit is designed for mounting on any type of CNC machine and intended for non-contact scanning of products and obtaining 3D computer-simulated models. In the scanning mode, the machine CNC system moves the sensor line-by-line over the item prototype. Thus, XYZ coordinate array for the surface is formed, i.e. a digital prototype model is created which is saved as a point cloud file as well as in a com- mon STL format suitable for subsequent use in CNC.

Parameter Value Materials to be scanned any material Size of scanning area arbitrary Average scanning speed, points/s up to 100 000

3D LASER MEASUREMENT MACHINE RF1010SS 3D LASER MEASUREMENT MACHINE RF1010SL

3D measuring machine is designed for non-contact measure- 3D Measurement Machine was specially developed to measure ment of geometrical parameters of objects, specifically sunflower suspension arm’s parameters for automotive industry. Laser scan- seeds. Laser scanner RF625 Series, that is installed in the machine, ner RF625 Series, which is installed in the machine, scans the sus- scans the objects and identifies it’s geometry. As result of scanning pension arm, measures and controls its geometrical parameters. we get the parameters of every sunflower seed and their total quantity.

Parameter Value Parameter Value 1RPLQDOVDPSOLQJUDWHSUR¿OHVVHF 250 1RPLQDOVDPSOLQJUDWHSUR¿OHVVHF 250 Scanning speed, mm/s 100 Scanning speed, mm/s 50 Accuracy, um ±150 Accuracy, % of the range ±0,1

3D LASER MEASUREMENT MACHINE RF3030BD Series

Specialized measurement machine is designed to control geometric parameters of brake discs and wheel hubs during their production. The system of mobile laser scanners RF625 and RF603 sensors installed in the machine allows to obtain a computer 3D model of a part and calculate the parameters of run-outs, alignment and cylindricity.

Parameter Value Accuracy, mm ±0,005…0,05

www.riftek.com 15 3D LASER SCANNING SYSTEMS

3D LASER MEASUREMENT MACHINE RF1240TB Series

Developed together with MARVIE LLC 3D Measurement Machine is specially designed for control of geometric parameters of large diameter pipes. The machine consists of 24 wide-range high speed synchronized laser scanners type RF625-650 located on the outer circumference of the pipe, which makes it possible to inspect full profile of the pipe in the course of manufacture.

Parameter Value Pipes diameter range, mm 500...1450 Accuracy, mm ±0,1

INNER DIAMETER MEASUREMENT SYSTEMS

Systems are intended for contactless measuring of inner diameter SYSTEM STRUCTURE and profiles of gun barrels, cylindrical and taper pipes, progressive ଶ Laser measurement module with cavity stators, turbodrills and so on. • stationary sensors • rotating sensors TWO WORKING PRINCIPLES ଶ Translation module intended for transportation of ଶ Multisensor measurement by stationary laser sensors - measurement module inside the pipe: RF040 Series • self propelled ଶ Inner surface laser scanning by rotating sensors - • any kind of pulling machine RF096 Series ଶ Software for PC ଶ Calibration rings SYSTEMS PARAMETERS ଶ Measured ID – from 6 mm SYSTEM CAN CONTAIN ଶ Up to several um accuracy Centering frame to hold measurement module near pipe axis ଶ Up to 32000 measured points on the surface in 2 seconds ଶ Calculation of ovality and roundness OPTIONS ଶ Surface defects detection and measurement ଶ Pipe straightness measurement module ଶ 3D model of inner surface design ଶ Video inspection module ଶ Wireless connection (Wi-Fi) module

MULTISENSOR MEASUREMENT HEAD RF040 Series

The Multisensor Measurement Module contains up to 6 laser triangulation sensors located circumferentially in one housing at known fixed angles. The measurement module is inserted into the pipe and moved by translation module to the definite position. Calibrated laser sensors measure distances to the inner surface . Software calculates diameter of the pipe.

16 www.riftek.com INNER DIAMETER MEASUREMENT SYSTEMS

LASER MEASURING HEAD FOR LASER MEASURING HEAD FOR LASER MEASUREMENT MODULE SMOOTH GUN BARRELS INNER NUCLEAR STATION PIPE FOR CONTROL OF LARGE DIAMETER CONTROL DIAMETER CONTROL DIAMETER FIBERGLASS PIPES

Parameter Value Parameter Value Parameter Value 6 laser triangulation sensors Diameter of the module, 70 6 laser triangulation sensors 65…115 mm Diameter range, mm 500-1250 Diameter range, mm or by request 95…195 mm (main range) Accuracy, mm ±0,2 Accuracy, % of range ±0,1 Diameter range, mm 160…300 mm (extended range) 0,05 mm (main range) Accuracy, mm 0,2 mm (extended range)

MULTISENSOR LASER SYSTEM FOR SMOOTH GUN BARRELS CONTROL

Developed together with D-Test Company

Parameter Value Six triangulation sensors inside Diameter range, mm 125…132 Accuracy, um ±2 Barrels straightness measurement accuracy, um ±5 Self-propelled system for device translation

ROTATING MEASUREMENT HEAD RF096 Series

MULTISENSOR MEASUREMENT MODULE CONTAINS laser triangulation sensor 1 (one or several with different measurement range and stand-off Software uses the set of distance), mounted on rotating platform 2, which contains motor 3 with electronic driver 4, and transmitted coordinates rotary encoder 5 coupled to the motor 3. The system also includes a tilt sensor 6, intended for ଶ to calculate: control of inclination of rotating platform during measurement. • ID of measured pipe OPTIONS • ovality and roundness in-built Wi-Fi module 7 is used for communication between the system and PC; the system can ଶ to find: be powered from internal batteries 8. • surface defects 2D laser scanner can be installed instead of points sensor. ଶ to design • Full profile in definite section The measurement module is inserted into the pipe and moved by pulling machine to the • 3D model of the pipe inner definite position. surface Rotating laser sensor scans inner surface of the pipe and the module transmits polar coordinates of the surface (distance from rotation axis, measured by triangulation sensor and a corresponding angle, measured by encoder). www.riftek.com 17 INNER DIAMETER MEASUREMENT SYSTEMS

WHEEL CENTER BORE INNER DIAMETER MOBILE LASER SCANNING SYSTEM FOR MEASURING GAUGE PIPE DIAMETER CONTROL

MODEL RF096-50/70-200-Clb ଶ Rotating measurement head with 2 sensors Non-contact scanning and inner surface geometry measure- ଶ Linear scanning along the tube ment of wheel center bore.

Parameter Value Parameter Value ID range, mm 146…176 Rotating measurement head with 2 sensors ID measurement accuracy, um ±10 ID range, mm 50…70 programmable, Depth of measurement, mm ID measurement accuracy, um ±5 up to 70 Depth of measurement, mm 200 Battery power supply Autocalibration Built-in Wi-Fi module

LASER SCANNING SYSTEMS FOR PIPE DIAMETER CONTROL

Parameter Value ID range, mm 45...55 or by request ID measurement accuracy, um ±2

LEAF SPRING HOLE INNER DIAMETER LASER DEBRIS INSPECTION SYSTEM MEASUREMENT MACHINE

The machine is designed for contactless scanning and geometrical The system is intended for non-contact detection of the debris in- parameters measurement of the leaf springs holes. side the circular grooves of different technological items, for exam- ple brake calipers and so on. The system can be used also for groove seal profiling (seal defor- mation inspection).

Parameter Value Parameter Value Measured diameters, mm 30-75 Inspected grooves diameter range, mm 35-53 ID measurement accuracy, mm ±0,04 Minimal size of detected debris, mm ȝȝ Depth of measured hole, mm 120 Laser sensor linearity, um ±10 diameter, roundness, conicity, Depth of measured hole, mm 120 Measured parameters cylindricity Inspection time, s 1,2

18 www.riftek.com INNER DIAMETER MEASUREMENT SYSTEMS

PIPE INNER DIAMETER MEASUREMENT MACHINE

MODEL RF096-32/42-100 The machine is designed for contactless scanning and geometrical parameters measurement of inner diameter of pipes, bushes, holes, tubes, and so on. Application of the machine - large-scale production.

Parameter Value Measured diameters, mm 32..42 ID measurement accuracy, um ±5 Depth of measured hole, mm ” Measurement cycle (5 sections), s 13

LASER SCANNING SYSTEM FOR METALLURGICAL NOZZLE INNER DIAMETER CONTROL

MODEL RF096_Insp2D-50/140-1000-A ଶ 2D rotating laser scanner ଶ synchronous linear translation ଶ air cooling system ଶ generating of 3D model of inner surface ଶ surface defects detection

Parameter Value Measured diameters, mm 50…140 ID measurement accuracy, um ±50 Minimum size of defects controlled, mm 0,1

ROTATING LASERS SYSTEM FOR GUN BARRELS CONTROL

The multipurpose instrument is designed to measure smooth and profiled pipes Developed together with D-Test Company with various diameters, including conical and multi-conical tubes. The instrument allows to measure: ଶ inner diameter; ଶ ovality; ଶ out-of-roundness; ଶ probe position in respect to the pipe end; ଶ profiling and rifling geometrical dimensions (step, height, width, spherical radius, angles); ଶ geometrical dimensions of visible superficial defects. The probe may consist of: ଶ 2D laser rotating scanner (one or two); ଶ six-beam laser diameter sensor (one or two); ଶ front channel for non-straightness (warpage) measuring; Parameter Value ଶ laser distance meter which measures the distance from the probe to the Accuracy: pipe end to bind measured results; Inner diameter, mm ±0,01 Ovality, mm ±0,01 ଶ inclinometer; Out-of-roundness, mm ±0,01 ଶ front/side video inspection channel (one or two). Non-straightness (warpage), mm ±0,01 3UR¿OHKHLJKWPP ±0,01 3UR¿OHZLGWKPP ±0,05

www.riftek.com 19 SPECIAL MEASUREMENT SYSTEMS

LAMINATED TUBES GEOMETRY LASER SYSTEMS FOR MEASUREMENT SYSTEM SHEET MATERIALS THICKNESS CONTROL

The system is designed for contactless scanning and geometrical The systems are intended for in-process contactless measure- parameters (outer and inner diameter, foil thickness, weld width, ments of thickness of various sheet materials (plastic, metal, tube length) measurement of laminated tubes, made of PBL and rubber). ABL foil.

WORKING PRINCIPLE

ADVANTAGES ଶ Manufacturing process optimization ଶ Continuous quality monitoring Parameter Value Measured diameters, mm 13...50 Diameter measurement accuracy, um ±10 OPTIONS Foil thickness range, mm 0,05...0,5 ଶ Based on laser triangulation sensors Foil and weld thickness measurement accuracy, um ±5 ଶ Based on laser scanners Tube length measurement accuracy, mm ±0,1 Interface to PC Ethernet ଶ Based on optical micrometers Power supply 220 ଶ Based on laser absolute linear sensors

ONLINE SYSTEMS FOR CONTROL AND AUTOMATED SYSTEM FOR REGULATION OF DIAMETER MOTOR SHAFTS MEASUREMENT

The systems are designed for non-contact measurement, control The system is designed for motor shafts measurement and and regulation of diameter of technological objects (wire, fiber, control. hoses, tubes, rods, sausage casings) during their production.

Parameter Value Parameter Value Measured diameters, mm 0,1...25 Measured diameters, mm 0,3...100 Accuracy, um ±1 Accuracy, um from ±1 Carriage movement range, mm 200 Number controlled sections up to 6 Scanning speed, mm/s 50

20 www.riftek.com SPEED AND DISTANCE SENSORS

SPEED AND DISTANCE SENSORS ISD-3 & ISD-5 Series

The sensors are intended for automotive and industrial application for precise contactless measurement of speed and length of nearly any moving object. Designed for use in automobile and railway transport, metallurgy, cable, chemical, pulp and paper, textile and wood industries, in automated control systems,,g cutting and accounting gy systems.

ISD-5 Parameter ISD-5 Standard ISD-5 Mini Comments Typical values. The less nominal working distance Speed range, m/s 0,02 - 20 0,005 - 5 the less min and max speed range No signal averaging ±0,07 ±0,15 Speed accuracy*, % RMS With averaging 0,2 - 0,3 s, ±0,02 ±0,05 at V > 1 m/s While pre-calibration for Length accuracy*, % RMS <±0,05 <±0,1 path lengths > 2 m Measuring frequency, Hz 16 - 54 Nominal distance to the 10, 20, 30, 50, 10, 15, 20 Could be noted at ordering REMHFW WROHUDQFH șP 75, 100 Depends on the surface ( Distance tolerance ±20-25% of nominal on the edge of the range signal decreased) Visible or IR c.v. Visible c.v. Emitter type, mW class 3B – 3R laser, 5 – 120 laser, <5 Internal linear voltage Power supply, V 12 (8 - 14) regulators +5V in sensor and controller unit Power consumption, Wt: ISD-3 Parameter Value Comments Sensor 0,5 - 2 0,5 At TTLout 400 Hz per m/s. Controller unit 1 Speed range, Km/h 0,4 – 200 Others on request -10…+50 – with active Determined on test bench Temperature working thermostabilization option): Speed accuracy ±0,2 % RMS +15...+50 (treadmill) at 18,38 km/h UDQJHÛǹ ÛǹZLWKSURWHFWDLU cooling housing (option) Absolute distance After calibration at S ±0,2 % RMS accuracy* >100 m Sensor weight, g 320 70 Without connector, blend Measuring frequency, Hz 22 Sensor size, mm ȝȝ ȝȝ Nominal distance to the DQG¿[LQJKROHV road and tolerance 280 ± 140 Standard cable RS-232 or Up to 800 mm on request VGA with DB9 connectors (range of working (140 – 420) Cable length from sensor 1,8 or 3 are used. To extend a distance), mm to controller unit, V length it is possible to con- System power supply 12 V nominal nect cables sequential (tolerance) (11 – 14,5V) Sensor environmental System power consump- Sensor head: 10 Wt IP67 protection tion, Wt Processor unit: 5 Wt Controller unit: Sensor head operation -20…+50 WHPSHUDWXUHUDQJHÛǹ Dimensions, mm ȝȝ Weight of the sensor + Weight, g 350 280 + 120 Without cable mounting bracket, g /HQJWKSXOFHVP VSHHG Typical values, user Weight of the processor Analog out: 2000 Hz/(m/s), meander 0 – 3 V, adjustable (see software 400 unit, g TTL compatible, up to 200 KHz description below) Sensor dimensions, mm Ø55 x 205 + illuminator Frequency out: Ethernet (UDP protocol) Others on request Processor unit dimen- Digital out: 120x100x35 sions, mm Physical data latency at 6WDEOH òRIPHDVXULQJ Sensor cable length, m 2,5 Up to 10 m on request measurement freq, ms time, without averaging 54 Hz 9 System power cable 2 Up to 10 m on request 16 Hz 31 length, m - Program to read data via Ethernet, Environmental sensor IP67 visualization and saving data, head protection - Program for sensor diagnostics, Custom software by 4 magnets x 16 Kg 0DJQHWLF¿[LQJWRRO - Read data example (LabView request are possible strength Base Software 8.2.1 and higher), TTL (SMOS) 0 – 5 V - Dynamic library (DLL) to read data meander type, 400 via Ethernet, Output signal Others on request +]SHUPV  6HQVRUSDUDPHWHUVFRQ¿JXUDQLRQ pulses/m) via any Internet browser

www.riftek.com 21 MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT

RAILWAY WHEEL PROFILE GAUGE IKP Series

The laser profilometer is designed for measuring ଶ flange thickness, slope and height, rim/tire thickness, ଶ full profile scanning and analyze of wheel rolling surface, ଶ maintaining of electronic wear data base, ଶ control of tolerances and sorting in the course of checkup, examination, repair and formation of railway wheel sets. The device is supplied with database and software package for wheel sets wear data storage and processing. Measurements are made directly on rolling stock without wheel set roll-out.

Parameter Value PDA is intended for control of the laser scanning 0HDVXUHPHQWUDQJHÀDQJHKHLJKPP 20…45 module, data reception from the scanning ÀDQJHWKLFNQHVVPP 20…50 module, indication of measurement result, ÀDQJHVORSHPP 1…15 parameter input and data storage. -"- rim thickness, mm 36…100 (30...90) -”- diameter (calculation method), mm 400...1400 0HDVXUHPHQWHUURUÀDQJHKHLJKWPP ± 0,03 ÀDQJHWKLFNQHVVPP ± 0,03 ÀDQJHVORSHPP ± 0,1 -"- rim thickness, mm ± 0,1 -”- diameter, mm ± 0,1 Discreteness of indication all parameters, mm 0,01 3UR¿OHPHDVXUHPHQWUDQJHPP 145 'LVFUHWHQHVVRIWKHSUR¿OHIRUPDWLRQQRWZRUVHWKDQPP  SRLQWVIRUSUR¿OH adaptive, depending on surface quality, 4 Measurement time, s Operator mounts the laser scanning module average onto the wheel to be measured. Having received 3,7V, Li-ion rechargeable battery Power supply (laser scanning module) 5400mAh for standard IKP and a command from PDA or PC, the laser module 2400mAh for Short and SShort performs non-contact scanning of the wheel The number of measurements that can be taken before 5000 for standard IKP and battery recharge is not less than 2200 for Short and Super-short surface. Laser module battery life time 5 million measurement cycles 3,7V Power supply (PDA) Li-polymer battery 3300mAh PDA memory capacity 100 000 measurements Interface between laser scanning module and PDA Bluetooth :RUNLQJWHPSHUDWXUHUDQJHƒǹ -20…+50 Enclosure rating IP42 or IP64

IKP-5 SOFTWARE

MAIN FEATURES ଶ The possibility to align Measured Profile manually (by but- tons) relative to the reference with saving; ଶ User-Friendly Interface; ଶ Possibility to save several Bluetooth-devices in the PDA ଶ Flexible setting of measured Parameters of the Wheel Flange; memory and then to select the required one from the list. I.e. ଶ The list of Calculated Parameters: You save addresses of several IKP and after that you need only • Flange Height, Thickness and Slope, to select the required one from the list without a necessity of • Wear parameters (Vertical, Horizontal and Angular Wear, searching procedure (the same is for IMR and IDK); Hollow, Difference of Diameters, Even/Uneven Wear), ଶ Possibility to connect PDA to PC as an External Storage Device • Angular Profile Parameters, (alternative of ActiveSync). • Rim Width and Thickness, • Wheel Diameter, • Wheel Defects (Slides and Cavities), • Special Flange Parameters of the Tram Wheel and etc.; ଶ Setting of displayed Identification Parameters of the Wheelset. I.e., you can select only required parameters (number, series, operator, mileage, and etc.) for displaying on the screen; ଶ Simple Calibration Procedure: it performs automatically by clicking one button; ଶ The possibility to compare several Saved Profiles;

22 www.riftek.com MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT

WHEEL DIAMETER MEASUREMENT GAUGE IDK Series

Electronic gauge is designed for measuring wheel rolling circle diameter. Meas- urements are made directly on rolling stock without wheel set roll-out. The measurement of the diameter is performed according to the “three points” tech- nique, without the complete wheel coverage. The gauge contains numeric display to show the value of the wheel diameter. IDK-BT gauge contains Bluetooth interface for transfer results into wheel-set wear database management system.

Parameter Value Measurement range, mm 400…1400 or on request Measurement error, mm ±0.2 Indication discreteness 0.1mm, 0.01mm * or 0.01 inch ** Position of measurement, S, mm On request 122±0.5 (400…750 mm) or Distance between axes of ball bearings (base), mm 200±0.5 (400…950 mm) or and diameters measurement range, mm 250±0.5 (600…1400 mm) or 300±0.5 (720…1400 mm) Display build-in, LED 2SHUDWLQJWHPSHUDWXUHƒǹ -15…+55 Power supply rechargeable battery 2 x AAA 1.2V Weigh, kg 0.5 The number of measurements that can be taken before 1000 battery recharge is not less than

SPECIAL MODELS OF IKP-5 AND IDK FOR TRAMWAY WHEELS

Special models of IKP-5 and IDK are designed especially for measurement of wheels with restricted space for device placement (tramway wheels): ଶ Laser Wheel Profile Gauge modelIKP-5-short (Fig. A) with a shortened handle, ଶ Laser Wheel Profile Gauge modelIKP-5-Super short (Fig. B) version for Ansaldo Breda low floor trams, ଶ Wheel Diameter Measurement Gauge model IDK-compact (Fig. C) with the measurement base (distance between ball supports) of the gauge 122 mm and diameter measurement range - 400…750 mm.

Fig. A Fig. B Fig. C

LASER PROFILOMETER FOR RAILROAD RAILS AND SWITCHERS

The device consists of frame for device placement on the rails and Parameter Value laser measurement head placed with possibility of linear translation. Measurement range, mm 600 The measurements are carried out automatically. The measurement Measurement error, mm ±0,1 result is rails transfer profile.

www.riftek.com 23 MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT

BACK-TO-BACK DISTANCE MEASURING GAUGES IMR and IMR-L Series

Electronic gauge is designed for measuring back-to-back distance of railway, metro and tram wheels in the course of checkup, examination, repair and formation of wheel sets. The method of measurement is based on direct measurement the distance by contactless laser sensorsensor.. Measurements are made directly on rolling stock without wheel set roll-out.

IMR SERIES IMR-L SERIES

Parameter Value Parameter Value Measurement range, mm L±25 (L – nominal distance) 1360…1440 or on request Measurement range, mm Measurement error, mm ±0.1 (nominal distance ± 15mm) Indication discreteness 0.1mm, or 0.01 inch ** Measurement error, mm ±0,3 Display build-in, LED Indication discreteness 0.1mm, 0.01mm * or 0.01 inch 2SHUDWLQJWHPSHUDWXUHƒǹ -15…+50 Display build-in, LED Weigh, kg 1 2SHUDWLQJWHPSHUDWXUHƒǹ -15…+50 Dimensions, mm 'ȝȝ Weigh, kg 0,85 Power supply rechargeable batteries 2xAAA, 1.2V Dimensions, mm 234,2x87,7x32 Power supply rechargeable batteries 4 x AA 1.2V Connection to PC Bluetooth

DISK BRAKES PROFILE GAUGE IKD Series

Profilometer uses non-contact method of registration with a laser sensor and a scanning device. Profilometer for measuring parameters of the disc brakes MAIN FUNCTIONALITY installed on the wheel. ଶ obtaining data on the parameters of railway wheel disk brakes working surface; ଶ full profile scanning and analysis of the working surface of disk brakes; Profilometer with a bracket for ଶ visualization of combined graphic images of the measuring parameters of the actual and new profiles of the wheel brake disks; disk brakes installed on the ଶ support of the electronic database of profiles. wheelset axle.

Parameter Value Measurement range, mm 30 3UR¿OHPHDVXUHPHQWUDQJHPP 150 Measurement error ± 0,03 Discreteness of indication, mm 0,01 'LVFUHWHQHVVRIWKHSUR¿OHIRUPDWLRQQRWZRUVHWKDQPP 0,1 Power supply, laser module 3,7 Li-ion rechargeable battery 6800 mAh Power supply, PDA 3,7 Li-polymer battery 3300 mAh The number of measurements that can be taken before battery 1000 recharge is not less than PDA memory capacity 100 000 measurements Interface between laser scanning module and PDA Bluetooth :RUNLQJWHPSHUDWXUHUDQJHƒǹ -15…+35 Enclosure rating IP42

24 www.riftek.com MEASUREMENT INSTRUMENTS FOR RAILWAY TRANSPORT

RAIL PROFILE MEASUREMENT GAUGE PRP Series

Portable laser rail profilometer (PRP) is designed for non-contact registration of cross-section of the railhead acting face. The profilometer uses non-contact method of registration with a laser sensor and a scanning device.

MAIN FUNCTIONALITY ଶ obtaining the information on the cross-section profile of the working railhead surface; ଶ full profile scanning and analyze of the railhead acting face; ଶ visualization of the combined graphical images of actual and new crosssection.

Parameter Value Railhead vertical wear, mm -15,0 …+20,0 Lateral railhead wear, mm -15,0…+20,0 Redused railhead wear, mm Up to 20,0 Scanning angle inside the rail track, degrees 108 Scanning angle outside the rail track, degrees 108 Measurement error, not more than, mm ±0.03 Scanning time, sec 10-12 Digital readout device (PDA) dimensions, mm ȝȝ Laser module dimensions, mm ȝȝ Power supply, laser module 9/LLRQEDWWHU\PǨK Power supply, PDA 9/LSRO\PHUEDWWHU\PǨK The number of measurements that can be taken before battery recharge 500 is not less than PDA memory capacity, no less 100 000 measurements Interface to PC Bluetooth

AUTOMATIC REAL-TIME SYSTEM FOR MEASUREMENT OF WHEELSETS GEOMETRICAL PARAMETERS 3DWheel Series

The system is intended for contactless automatic real-time measurement of geometrical parameters of railway vehicles (locomotives, railcars, subway, trams) and uses combination of 2D laser scanners mounted wayside in the track area and calibrated into one common coordinate system. Measurement cycle starts when an inductive sensor detects a wheel. While the wheel passes through the system of synchronized 2D laser scanners its profile is taken at many sections. All measurement readings for all the wheels are sent through Ethernet to control computer for profiles reconstruction and dimensions calculations. Finally, all the data are collected in the host depot computer in wheel sets wear database.

Parameter Value :KHHOSUR¿OHV ± 0,1 mm Flange height ± 0,1 mm Flange width ± 0,1 mm Flange angle ± 0,1 mm Rim thickness ± 0,1 mm Tread width ± 0,1 mm Back to back gauge ± 0,05 mm Wheel diameter ± 0,2 mm

www.riftek.com 25 MACHINE VISION

We offer software and hardware solutions for automatic video tracking and object detection for applications in weapons targeting and guidance systems. Create your own effective vision systems on the basis of our products to complete tasks of fire control, weapons guidance, perimeter control and to achieve high performance of your systems while reducing the development time. Do not limit your choice of computing platforms used in vision system construction.

OUR FOCUS AREAS

HARDWARE ALGORITHMs PROGRAM LIBs FPGA IP COREs video tracker & object tracking, detection & tracking & object detection tracking & object detection detectors preprocessing Fast tracking & object detection Tracking and detection FPGA IP We develop hardware solutions for Custom development of video pro- software libraries to be used in cores to be used in projects invol- tracking & object detection based cessing algorithms. Solution deve- processor systems of any type. Also ving small-sized energy-efficient on various computing platforms. lopment based on neural nets for our software libraries can be used systems. Available motion detector We offer both ready-made solutions FPGA. Full transfer of rights to the in digital signal processors. & image preprocessing IP cores. and custom ones. developed algorithms.

VIDEO TRACKING PROGRAM LIB v2.2.1 fast software library for automatic video tracking

MAIN FUNCTIONS MAIN CHARACTERISTICS The VIDEO_TRACKER_v2.2.1 software library can make use of any 1. The library can work in systems with one or more automatic processor platform as a hosting platform. The library is developed tracking channels. in C language (C99 standard) and uses an OpenMP 1.0 parallel com- 2. Tracking of objects ranging in size from 8x8 to 128x128. The putation standard. Compatibility is ensured with any C ++ (C) com- possibility is provided by changing the channel parameters during piler that support the above standards. The software library can be tracking. used on x86 processors, ARM, DSP (digital signals processors) and 3. Tracking of all types of objects of any shape. There is no tracking the others given the presence of a compiler that supports C99 and collapse if up to 50% of object area changes over no less than 50 OpenMP 1.0 standard. A variety of computing module standards frames. are available for development engineers, such as COM Express, 4. Tracking collapse is automatically detected and the object is Compact PCI, PC/104, EXT, XTX, QSeven, etc. re-captured after detection. 5. Tracking of dynamic objects. Possi ble movement of the object by 52 pixels over 1 frame in any direction. 6. Tracking of low-contrast objects against a complex background. PERFORMANCE Tracking of objects with a contrast from 4%. 7. Calculation of the position and size of object in the tracking rec- The results (for 128x128 pxl object) for some CPU are shown below: tangle. ଶ i5 - 4590(4 core) - 1.4 ms / 714 fps 8. Adaptation is possible to your conditions of use (changing of ଶ i7 - 4720HQ(8 core) - 1.5 ms / 667 fps operation modes, control logic, algorithm modification). ଶ i3 - 3470(4 core) - 2.9 ms / 344 fps 9. STOP-FRAME mode and compensation of time delays in commu- ଶ Atom-Z8300(4 core) - 10 ms / 100 fps nication channels during transmission of control commands. ଶ Atom-E3950(4 core) - 6 ms / 166 fps ଶ TI C6678L(8 core) - 15 ms / 66 fps

Find out more at www.riftekvision.com

VIDEO TRACKING MOTION DETECTOR C/C++ C/C++ VIDEO PROCESSING ALGORITHMS CUSTOM FPGA IP CORES FPGA IP CORES VIDEO TRACKING MOTION DETECTOR HARDRAWE FOR INDUSTRIAL ALGORITHMS LIBRARIES LIBRARIES APPLICATION

26 www.riftek.com DISTRIBUTORS

AUSTRIA AUSTRALIA BELARUS BENELUX MBM Industry & Rail Tech Applied Measurement RIFTEK LLC Althen Sensors & Controls GmbH Australia Pty Ltd 22, Logoiski trakt, 220090, Minsk, BV RAILWAY INSTRUMENTS ONLY RAILWAY INSTRUMENTS ONLY Republic of Belarus Vlietweg 17a, Tullnerbachstraße 36, Thornton Plaza, Unit 5, Tel/Fax: +375 17 357-36-57 2266 KA, Leidschendam, A-3002 Purkersdorf, Austria 27 Thornton Crescent, Mitcham Mobile: +375 29 655-72-55 The Netherlands Tel: +43 2231 66000 VIC 3132, Australia [email protected] Tel: +31 (70) 3924421 Fax: +43 2231 66000 12 Tel: +61 39874 5777 www.riftek.com Fax: +31 (70) 3644249 [email protected] Fax: +61 39874 5888 [email protected] www.mbm-tech.at [email protected] www.althensensors.com www.appliedmeasurement.com.au www.althencontrols.com BULGARIA, HUNGARY BRASIL CHILE CHINA RMT Ltd. CAPI Controle Verne SpA Beijing Gemston R Zahradni 224 e Automação Ltda Apoquindo 2818, oficina 31, Mechanical & Electrical 739 21 Paskov, Czech Republic Rua Itororó, 121, CEP 13466-240 Las Condes, Santiago, Chile Equipment Co.,Ltd Tel: +420 558640211 Americana-SP, Brazil Tel: +56 2 228858633 RAILWAY INSTRUMENTS ONLY Fax: +420 558640218 Tel: +55 19 36047068 [email protected] Room 613,Anfu Mansion, [email protected] Tel: +55 19 34681791 [email protected] Fengtai District, Beijing, China www.rmt.cz [email protected] www.verne.cl Tel: +86 10 6765 0516 www.capicontrole.com.br Fax: +86 10 6765 6966 [email protected] www.baoft.cn CHINA CHINA CHINA CZECH REPUBLIC JRKtech Co., Ltd. Shanghai micron-metrology Zhenshangyou RMT Ltd. 1F, Building 9, 100 Xianlie Rd., com., Ltd. Technologies Co.,Ltd. R Zahradni 224 Guangzhou, China Room 602 unit 4, lane 399, Rm 2205-2210, Zhongyou Hotel 739 21 Paskov, Czech Republic Mudan road, Pudong New district Tel: +86 755 85267190/ 1110 Nanshan Road, Nanshan Tel: +420 558640211 Shanghai, China +86 15989362481 District 518054 Shenzhen, China Fax: +420 558640218 Tel: +86-21-68416510 Fax: +86 755 85267190 Tel: +86-755-26528100/8011/8012 [email protected] [email protected] [email protected] Fax: +86-755-26528210/26435640 www.rmt.cz www.jrktech.com www.micron-metrology.cn [email protected] www.51sensors.com FINLAND GERMANY GERMANY GERMANY Teräspyörä-Steelwheel OY Disynet GmbH Finger GmbH & Co. KG Hylewicz CNC-Technik RAILWAY INSTRUMENTS ONLY Breyeller Str. 2 OPTICAL MICROMETERS ONLY SHTRIKH-2 ONLY Juvan teollisuuskatu 28 41379, Brueggen, Germany Sapelloh 172, Siemensstrasse 13-15, FI-02920 Espoo, Finland Tel: +49 (2157) 8799-0 31606 Warmsen, Germany 47608 Geldern, Germany Tel: +358 400 422 900 Fax: +49 (2157) 8799-22 Tel: +49 5767 96020 Tel: +49 2831 91021-20 Fax: +358 9 2511 5510 [email protected] Fax: +49 5767 93004 Fax: +49 2831 91021-99 [email protected] www.sensoren.de [email protected] [email protected] www.teraspyora.fi www.finger-kg.de www.cnc-step.de INDIA INDIA INDONESIA IRAN Pragathi Solutions BPI (India) PT. DHAYA BASWARA Novin Industrial #698, 5th Main, 8th Cross, RAILWAY INSTRUMENTS ONLY SANIYASA Development Grp. HAL 3rd Stage, New Tippasandra 63,Civil Lines, Near Bhagirathi Botanic Junction Blok H-9 NO. 7 Tel: +98 21 44022093-6 Road, Bangalore, 560075, India Colony, Roorkee, 247667, India Mega Kebon Jeruk, Joglo Fax: +98 21 43858794 Mobile: +98 9123207518 Tel: +91 80 32973388 Tel: +91 1332274743 Jakarta,11610, Indonesia Tel/Fax: +91 80 25293985 Tel: +91 9319686784 Tel: +62 21 29325859 [email protected] www.novinid.com Mobile: +91 9448030426 [email protected] [email protected] [email protected] www.bpi-india.in www.pragathisolutions.in ISRAEL ITALY JAPAN LATVIA, ESTONIA Nisso Dekalo Import Export FAE s.r.l. Tokyo Instruments, Inc. SIA “SOLARTEX” LTD Via Tertulliano, 41 6-18-14 Nishikasai, Edogawa-ku, RAILWAY INSTRUMENTS ONLY 1 David Hamelech Street 20137 Milano, Italy Tokyo, 134-0088 Japan Duntes 15a, 5th floor, office B7 Herzlia 46661 Israel Tel: +39-02-55187133 Tel: +81 3 3686 4711 Riga, Latvia Tel: +972-99577888 Fax: +39-02-55187399 Fax: +81 3 3686 0831 Tel: +371 67 130 787 Fax: +972-99568860 [email protected] [email protected] [email protected] [email protected] www.fae.it www.tokyoinst.co.jp www.fly-supply.net www.aircraft-partsupply.com

www.riftek.com 27 DISTRIBUTORS

MALAYSIA NORWAY PERU POLAND OptoCom InstruVentures Salitec AS Verne Perú S.A.C MTL ASCO Sp. z o.o. H-49-2, Jalan 5, Cosmoplex PB 468, Las Codornices 104, RAILWAY INSTRUMENTS ONLY Industrial Park, Bandar Baru Salak N-1327 Lysaker Surquillo, Lima, Peru ul. Wielowiejska 53, Tinggi, Sepang, Malaysia Tel.: +47 23 891015 Tel/fax: +51 992436734 44-120 PYSKOWICE, Poland Tel: 603 8706 6806 Fax: +47 92101005 [email protected] Tel: +48 32 230 45 70 Fax: 603 8706 6809 [email protected] [email protected] Fax: +48 32 332 70 14 [email protected] www.salitec.no www.verne.cl [email protected] www.optocom.com.my www.ascorail.pl

PORTUGAL RUSSIA RUSSIA SERBIA, SLOVAKIA Camifer Produtos Sensorika-M LLC Diesel-test-Komplekt LLC RMT Ltd. Ferroviários Dmitrovskoe highway 64-4 620030, Karjernaya St, 16 R Zahradni 224 RAILWAY INSTRUMENTS ONLY 127474, Moscow, Russia Ekaterinburg, Russia 739 21 Paskov, Czech Republic Oeiras, Portugal Tel: +7 499 487 0363 Tel: +7 343 2227565 Tel: +420 558640211 Tel: +351 21 584 4348 Tel: +7 499 753 3990 Fax: +7 343 2227370 Fax: +420 558640218 Tel: +351 918 787 498 Fax: +7 499 487 7460 [email protected] [email protected] [email protected] [email protected] www.d-test.ru www.rmt.cz www.camifer.pt www.sensorika.com

SOUTH AFRICA SOUTH KOREA SOUTH KOREA SPAIN Ratcom Enterprise Pty Ltd PROSEN. CO., LTD BS Holdings Iberfluid Instruments S.A. CSIR BUILDING 35, Office 78 Meiring M-1001, Songdo techno park IT B-201,Wonpogongwon 1ro, C/ Botanica, 122, Naude Road, Brummeria center, 32, Songdogwahak-ro, 59 Danwon-gu, Ansan-si, 08908 L'Hospitalet de Llobregat, Pretoria, 0084 South Africa Yeonsu-gu, Incheon, 21984, Gyeonggi-do, 15455, Barcelona, Spain Tel: +27 12 841 2032 Republic of Korea Republic of Korea Tel: +34 93 447 10 65 Fax: +27 86 225 0650 Tel: +82-32-811-3457 Tel: +82-31-411-5011 Fax: +34 93 334 05 24 [email protected] Fax: +82-32-232-7458 Fax: +82-31-411-5015 [email protected] www.ratcom.co.za [email protected] [email protected] www.iberfluid.com www.prosen.co.kr www.lasersolution.co.kr SWITZERLAND SWEDEN, DENMARK SWEDEN, DENMARK THAILAND ID&T GmbH BLConsult Latronix AB Advantech Solution Co.,Ltd. Gewerbestrasse 12/a, RAILWAY INSTRUMENTS ONLY Propellervagen 10, 20/170 Motorway Rd., 8132 Egg (Zurich), Switzerland Ryssbält 294, 183 62 Täby, Sweden Kwang Pravet, Khet Pravet, Tel: +41 44 994 92 32 95 291 KALIX, Sweden Tel: +46 08 4464830 Bangkok, Thailand 10250 Fax: +41 44 994 92 34 Mobile: +46 70 663 19 25 Fax: +46 08 4464839 Tel: +662-1848705 [email protected] [email protected] [email protected] Fax: +662-1848708 www.idtlaser.com www.blconsult.se www.latronix.se [email protected] www.advantechsolution.com UKRAINE UNITED KINGDOM, IRELAND USA, CANADA, MEXICO TURKEY KODA Ixthus Instrumentation Ltd International Electronic TEKMA Mühendislik A.Ş. Frunze st 22 The Stables, Williams' Barns Machines Corporation Cevizli Mh. M. Kemal Cd., 61002, Harkov, Ukraine Tiffield road, Towcester, Northents RAILWAY INSTRUMENTS ONLY Hukukçular Towers, A-Blok, No: 66-A/39 Tel/Fax: +38 057 714 26 54 Tel: +44 1327 353437 850 River Street Kartal – Istanbul [email protected] Fax: +44 1327 353564 Troy, NY 12180, USA Tel: +90 216 970 1318 www.koda.com.ua www.ixthus.co.uk Tel: +1 518 268 1636 Tel: +90 850 840 2334 [email protected] Fax: +1 518 268 1639 [email protected] [email protected] www.tekma.eu www.iem.net

USA, CANADA, MEXICO Acuity Products of Schmitt Industries, Inc. 2765 NW Nicolai Street Portland, OR, 97210, USA Tel: +1-503 227 7908 Fax: +1 503 223 1258 [email protected] www.acuitylaser.com

28 www.riftek.com RIFTEK LLC RAILWAY DEVICES REFERENCE LIST

Scientific and Production Company "RIFTEK" specializes in development and fabrication of optoelectronic instruments for measuring of geometrical quantities, including measurement in- struments for railway transport. The requirements for railway transport instrumentation include high precision, reliability and ease of operation. The continuity of the wear of the wheel sets monitoring requires that the measurement results were presented in a digital form suitable for to be processed and stored in a computer database. Database is a handy tool for information analysis, storage wear history and formation of any form of reports. Devices for control of geometrical parameters of wheel sets manufactured by RIFTEK satisfy all these requirements and are delivered in more then 50 countries all over the world.

SOME CLIENTS OF RIFTEK

INTERNATIONAL

ALSTOM Stadler Rail Hitachi

SIEMENS Amsted Rail Wabtec

Bombardier AMTRAK Talgo

Eurostar

UNITED STATES OF AMERICA

MetroTransit New Jersey Transit

CANADA

Toronto Transit Commission

AUSTRALIA

DOWNER EDi Rail Pacific Rail Engineeringnee

Сertified according to ISO 9001:201515 REFERENCE LIST

UNITED KINGDOM

Abellio Greater London First Great Anglia Underground Western South West Network Rail First ScotRail Trains

East Coast Chiltern Railways Colas Rail

East Midland Arriva Trains Balfour Beatty Trains Wales Rail

Southeastern Merseyrail

GERMANY

Knorr-Bremse DB Schenker DB Regio

SPAIN

Renfe Group TMB Madrid Metro

RUSSIA

Russian Railways Moscow Metro

INDIA

Dehli Metro Northern HYT Rail Corporation Railway

OTHERS

Israel Railways SBS Transit HKL (Finland) (Singapore) (Israel)

Our devices are used by train and tramways depots of Austria, Czech Republic, Italy, Slovenia, Slovakia, Croatia, Germany, Bulgaria, Sweden, Norway, Holland, Belgium, France, Poland, China, Taiwan, Indonesia, New Zealand, Brazil, Peru, Chili, Mexico, Canada, South Korea and so on.

RIFTEK Group of Companies Tel/fax: +375 17 281-36-57 WWW.RIFTEK.COM Logoisky tract 22, Mobile: +375 29 655-72-55 email: [email protected] Minsk, Republic of Belarus [email protected]