Biogas and Fuel Cells Workshop Summary Report Proceedings from the Biogas and Fuel Cells Workshop Golden, Colorado June 11–13, 2012
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Biogas and Fuel Cells Workshop Summary Report Proceedings from the Biogas and Fuel Cells Workshop Golden, Colorado June 11–13, 2012 NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency & Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. Workshop Proceedings NREL/BK-5600-56523 January 2013 Contract No. DE-AC36-08GO28308 Biogas and Fuel Cells Workshop Summary Report Proceedings from the Biogas and Fuel Cells Workshop Golden, Colorado June 11–13, 2012 Prepared under Task No. H279.1710 NREL is a national laboratory of the U.S. Department of Energy, Office of Energy Efficiency & Renewable Energy, operated by the Alliance for Sustainable Energy, LLC. National Renewable Energy Laboratory Workshop Proceedings 15013 Denver West Parkway NREL/BK-5600-56523 Golden, Colorado 80401 January 2013 303-275-3000 • www.nrel.gov Contract No. DE-AC36-08GO28308 NOTICE This report was prepared as an account of work sponsored by an agency of the United States government. Neither the United States government nor any agency thereof, nor any of their employees, makes any warranty, express or implied, or assumes any legal liability or responsibility for the accuracy, completeness, or usefulness of any information, apparatus, product, or process disclosed, or represents that its use would not infringe privately owned rights. Reference herein to any specific commercial product, process, or service by trade name, trademark, manufacturer, or otherwise does not necessarily constitute or imply its endorsement, recommendation, or favoring by the United States government or any agency thereof. The views and opinions of authors expressed herein do not necessarily state or reflect those of the United States government or any agency thereof. Available electronically at http://www.osti.gov/bridge Available for a processing fee to U.S. Department of Energy and its contractors, in paper, from: U.S. Department of Energy Office of Scientific and Technical Information P.O. Box 62 Oak Ridge, TN 37831-0062 phone: 865.576.8401 fax: 865.576.5728 email: mailto:[email protected] Available for sale to the public, in paper, from: U.S. Department of Commerce National Technical Information Service 5285 Port Royal Road Springfield, VA 22161 phone: 800.553.6847 fax: 703.605.6900 email: [email protected] online ordering: http://www.ntis.gov/help/ordermethods.aspx Cover Photos: (left to right) PIX 16416, PIX 17423, PIX 16560, PIX 17613, PIX 17436, PIX 17721 Printed on paper containing at least 50% wastepaper, including 10% post consumer waste. Executive Summary Introduction The National Renewable Energy Laboratory (NREL), in association with the U.S. Department of Energy’s Office of Energy Efficiency and Renewable Energy (EERE), held a Biogas and Fuel Cells Workshop on June 11–13, 2012, in Golden, Colorado, to discuss biogas and waste-to- energy technologies for fuel cell applications. The meeting was spearheaded by the Fuel Cell Technologies Program in coordination with the Biomass Program. The overall objective was to identify opportunities for coupling renewable biomethane with highly efficient fuel cells to produce electricity; heat; combined heat and power (CHP); or combined heat, hydrogen and power (referred to as CHHP or “trigeneration”) for stationary or motive applications. The workshop focused on biogas sourced from wastewater treatment plants (WWTPs), landfills, and industrial facilities that generate or process large amounts of organic waste, including large biofuel production facilities (biorefineries). Following were the specific objectives of the workshop: 1. To discuss current state-of-the-art for biogas and waste-to-energy technologies for fuel cell applications 2. To identify key challenges (technical and non-technical) preventing or delaying the near-term, widespread deployment of biogas fuel cells projects Wastewater biogas cleanup system at the Joint Base Lewis McChord (JBLM), near Tacoma, WA. 3. To identify synergies and As part of a Defense Logistics Agency opportunities for biogas and fuel cell demonstration project at JBLM, the equipment was technologies used for on-site hydrogen production from wastewater biogas for use in fuel cell-powered 4. To develop strategies for accelerating forklifts and fuel cell electric vehicles. the use of biogas for stationary fuel Photo from the Gas Technology Institute cell power and/or hydrogen fueling infrastructure for motive power fuel cells The workshop was attended by 58 participants from industry; trade associations; national laboratories; universities; and federal, state, and local government agencies (see Workshop Participant List—Appendix A). The workshop featured a series of panel sessions, with presentations on biogas and fuel cell technology status, applications, legislative outlook, business perspectives, and success stories (see Agenda—Appendix B). The presentations are available online at the DOE’s Fuel Cell Technologies Program website.1 Feedback from participants was gathered in breakout discussion sessions that addressed three types of CHP or trigeneration fuel cell projects: (1) projects that use biogas from WWTP anaerobic digester gas (ADG), (2) projects that use landfill gas (LFG), or (3) projects in industrial facilities that generate or process large 1 “Fuel Cell Technologies Program: Biogas and Fuel Cells Workshop,” last modified June 27, 2012, http://www1.eere.energy.gov/hydrogenandfuelcells/wkshp_biogas_fuel_cells.html. Biogas and Fuel Cells Workshop iii amounts of organic waste (e.g., food production). The results of these discussions, as described in this report, represent the output of the workshop participants rather than the views of the DOE or of specific individuals or industries. Current Status While both technical and non-technical challenges exist to the widespread use of biogas fueled fuel cells, as detailed below, commercial deployments of these technologies do exist and have been successful. Biogas from WWTPs, landfills, and commercial food processing has been utilized as well. Using fuel cells and other energy conversion devices, these renewable fuels have been employed to generate power and heat for onsite needs, power for export back to the grid, and hydrogen for fuel cell electric vehicles. Figure ES-1 provides details on some notable examples of operating projects. Challenges to Widespread Biogas Fuel Cell Project Deployment The examples provided in Figure ES-1 show that biogas fuel cell projects are being demonstrated in real world conditions and provide a foundation for growth. During the workshop, participants were asked to identify challenges and pathways for accelerating and expanding the commercialization of biogas and fuel cells in the United States. The challenges generally fell into six main categories: 1) cost and financing, 2) technology, 3) policy and regulations, 4) analysis, 5) education, and 6) utility issues. Figure ES-1. Biomass to electricity, heat, and hydrogen pathways Strategies and Actions to Accelerate Biogas Fuel Cell Project Deployment After discussing the challenges, participants identified possible strategies and actions that could overcome the challenges and help accelerate widespread deployment of biogas fuel cell projects. Following are the key strategies and actions suggested by workshop participants. Biogas and Fuel Cells Workshop iv Reduce the cost of biogas cleanup systems • Conduct research and development (R&D) projects on biogas cleanup o Lower cost cleanup equipment o Digester process modifications to minimize contaminants in biogas o Gas quality sensor and testing technology • Develop a public database that includes biogas composition and maximum allowable concentrations of contaminants to fuel cells Develop consistent, long-term national and state policies that are supportive of biogas fuel cell projects • Evaluate successful state or international policies and potential impacts if implemented nationwide • Create partnership of organizations representing biogas stakeholders to draft best practices and explain benefits to potential users • Work with the U.S. Environmental Protection Agency (EPA) to modify Renewable Identification Number (RIN) and Renewable Fuel Standard (RFS) programs and consider regulatory changes for increasing capture and use of biogas Develop and publish widely accepted value proposition for biogas versus alternatives • Develop biogas fuel cell analysis tool • Create detailed case studies of different types of successful projects to serve as reference plants • Create a partnership of organizations representing all biogas stakeholders to communicate the value proposition to municipalities, private companies, and other stakeholders Expand and identify key market opportunities • Create an open-source database and multi-layer map that shows organic waste type/location, electricity and natural gas prices, large process energy and electricity users (especially those that require very high energy reliability), and potential hydrogen users. • Conduct R&D to enhance production of biogas and co-products from anaerobic digesters Increase access to utility grid (gas and electric) • Develop a database of biomethane locations, quality and the impacts of gas and electric utility interconnection with biogas projects • Develop targeted information products and conference presentations for regulators, utilities, and associations • Work with regulators and utility associations to lower electric interconnection costs and make net metering favorable for biogas-to-electricity