February 2019 EIA/EMP REPORT for Expansion from 2x100 TPD DRI Kilns to 5x100 TPD DRI Kilns, 20 MW Power Plant, 2x9 MVA SAF, 1x250 TPD I/O Sinter Plant and 1x40 TPH I/O Washery for MAITHAN STEEL & POWER LTD At/PO- Bonra, PS- Neturia ,Purulia ,WB Accredited Consulting Organization Accredited Laboratory GLOBAL TECH ENVIRO EXPERTS PVT. LTD. KALYANI LABORATORIES PVT. LTD. C-23, BJB NAGAR, BHUBANESWAR-751014, PLOT NO. 78/944, BALIANTA, PAHAL, ODISHA, PH. NO.-0674-2433487 BHUBANESWAR, ODISHA EMAIL- [email protected] MoEF&CC ACCREDITATION NO. 125 FOR THE PERIOD OF 06.08.2014 TO 05.08.2019 NABET ACCREDITATED NABL ACCREDITATION NO. TC-7043 CATEGORY “A” CONSULTANT FOR THE PERIOD OF SL. NO.- 77 16.03.2017 TO 15.03.2020 EIA/EMP report for Expansion project of M/s. Maithan Steel & Power Limited At-Bonra, PS- Neturia Dist: Purulia, West Bengal TERMS OF CONDITION to LETTER NO F.NO. J-11011/554/2017-IA.II-(I) dt 25.01.2017 Sl.No ToR Conditions Action Taken in EIA & EMP Report SPECIFIC ToR CHAPTERS BRIEF DESCRIPTION PH was conducted by SPCB on 11.01.2019 at Public Hearing to be conducted by Sampriti Bhawan, Neturia Dist-Purulia, West i concerned SPCB CH 7 Bengal. The details are given in Pg 214-224. The issues raised during PH and commitment of the project proponent on the same along with time bound The issues raised during PH and commitment of action plan to implement the PP along with budgetary expenditure of Rs 149 commitment and financial allocation lakhs, expenditure budget head, time schedule ii thereto should be clearly provided CH7 has been given in para 7.15 in Pg 224-225 Project proponent should carry out social impact assessment of the project as per the OM J- 11013/25/2014-IA-I dt 11.08.2014 issued by the ministry regarding the guidelines on environment sustainability and enterprise social Social Impact assessment study has been commitment (ESC) related issues. The conducted as per the OM issued by Ministry and SIA study so carried out should form the detailed SIA has been attached as Annexure iii part of EIA/EMP report CH7 V Certificate compliance of earlier EC from the regional office of the SPCB Certified Compliance of Regional Office of SPCB, shall be submitted along with West Bengal dt 24.07.18 has been given as iv EIA/EMP Annexure VII The PP shall consider for single 40 T A single 40 TPH washery has been proposed in capacity Ore washing plant in place of place of 2x20 TPH I/O washery. The detailed v 2x20 T CH2 configuration is given in Table 2.1, Pg 34 Dolchar will be used in FBC for power generation, SAF slag will be granulated and sold to cement plant and CPP flyash to be supplied to Action plan for 100% utilization of Fly Brick Manufacturers and cement plant. Detailed vi ash, Dolchar and Slag from SAF utilization has been given in Table 4.11. Details of granulation of slag SAF slag to be granulated and sold to be cement vii generated from SAF CH 4 plant. Details given in Table 4.11. Explore the possibility of optimization Project configuration has been redesigned as 40 of the configuration to redesign the TPH Iron Ore Washery in place of 2x20 TPH Iron plant layout and procurement of Ore Washery and additional land of 2.57 ha has viii Additional land. CH3 been procured. Details given in Pg 68 Standard ToR CHAPTERS BRIEF DESCRIPTION The Executive Summary includes the desired configuration, technical details, present environmental status, Impact, Environmental Management Plan along with budgetary 1 Executive Summary provisions. The details are enclosed in page 5-16 2 Introduction TC-1 Global Tech Enviro Experts Pvt. Ltd. EIA/EMP report for Expansion project of M/s. Maithan Steel & Power Limited At-Bonra, PS- Neturia Dist: Purulia, West Bengal The consultant for this project is M/s Global Tech Enviro Experts Pvt Ltd., Bhubaneswar. Details of the EIA consultant including They are NABET accreditated “ A” Category NABET Accreditation Consultant. Details of the consultant has been i. CH 1 given in Chapter - 1 at page no 25. Mr.Madhur Agarwalla & Mr Kaushal Agarwalla are the owners of this project. They have about Information about the project 10 years of experience in Steel production. proponent Detailed information is provided in Para 1.2 of ii. CH 1 Chapter - I page no 19. The project will generate new avenue for job seekers, generate revenue for the nation and will Importance and benefits of the project help in building infrastructural development. iii. CH 1 Given in Para 1.3.3 of Chapter - 1 page no 20 3 Project Description The approximate cost of the project is 165 crores. The tentative completion time is 2.5 Cost of project and time of years. The details are provided Para 2.14 of i. completion. CH 2 Chapter - 2 page no 61-63 The proposed project is a expansion of existing facilities from 0.064 MTPA sponge Iron to 0.16 CH 2 MTPA sponge iron production. The details of the Products with capacities for the configuration is provided in Para 2.5 of chapter - ii proposed project 2, Pg 34. If Expansion project, details of The proposed project is an expansion project. existing products with capacities and The total land required for all the units is whether adequate land is available for CH 3 11.90Ha acres as MSPL has earmarked 3.93 Ha expansion, reference of earlier EC if for green Belt development. Details are given in iii. any. Para 3.3 in Page No.68. List of raw materials required and The major raw Materials are Iron Ore, Coal their source along with mode of ,Manganese details of their procurement, their iv transportation. CH 2 source and mode of transportation is explained in Para 2.13 of chapter - 2 page no 57-58 Other chemicals and materials required with quantities and storage v capacities CH 2 The existing plant had 2 no. of stacks attached to DRI. The proposed expansion will have Details of emission, effluents, additional 7 no. of stacks attached to DRI Kiln, hazardous waste generation and their CPP. Waste water is generated which is treated vi management. CH 7 in ETP and reused in the process. 1800 m3/day of fresh water will be drawn from Requirement of water, power, with Disher ghat, Chinapuri ghat. Total manpower source of supply, status of approval, requirement will be 450 both regular & contract. water balance diagram, man-power Water balance diagram is given in para 2.10, vii requirement(regular and contract) CH 2 2.11 & 2.12 page no 53-56. Process description along with major equipment Process description along with major and machineries, process (quantitative) from equipment and machineries, process raw material to products has been given in para flow sheet (quantitative) from raw 2.7 of Chapter - 2 page 44-48 viii material to products to be provided. CH 2 TC-2 Global Tech Enviro Experts Pvt. Ltd. EIA/EMP report for Expansion project of M/s. Maithan Steel & Power Limited At-Bonra, PS- Neturia Dist: Purulia, West Bengal ix Hazard identification and details of CH 7 Hazard identification & Risk Analysis with safety proposed safety system system proposed for the project has been illustrated in para 7.5 in chapter - 7, Page No. 197-201. 4 Site details Location of the project site covering The project is located in Bonra, Neturia, Purulia village, Taluka/ Tehsil, District and District. Location of the project with all details state, justification for selecting the has been given in para 2.3 of Chapter - 2 & in site, whether other sites were Chapter - 5. No alternate site was considered as i considered. CH 2 the project is in their existing land. A topo sheet of the Study area of The project comes under Survey of India radius of 10 km and site location Toposheet no F45C14. Site location is given in on1:50:000/1:25:000 scale on an para 2.3 of chapter - 2 page 28. A3/A2 sheet (including all eco sensitive areas and environmentally ii sensitive places). CH 3 Co –ordinates (lat-long) of all 4 corner The project site extends from 23 38’ 6.35’’ to 23 iii of the site. 37’ 24.58’’ N and longitude 86 50’ 8.22’’ to 86 50’ 4.68’’ E with AMSL 117m .Boundary coordinates Google map- Earth downloaded of the along with google map is in Ch- 2 page no 29 iv project site CH 3 Layout maps indicating existing unit Lay out map showing existing unit in blue color as well as proposed unit indicating & proposed units in pink color with all the storage area, plant area, green belt facilities is given in Fig - 2.4 of Ch - 2. page 49 area, utilities etc. If located within an industrial area / Estate /Complex, lay out of industrial area indicating location of unit within the industrial v area CH 2 Photographs of existing facilities & Green Belt Photographs of the proposed and plantation is provided in para 2.4 under site existing (if applicable) plant site. If description in ch- 2 page no 31-33. existing, show photographs of vi plantation/ green belt, in particular. CH 2 CH 3 Total land required for the project is 11.9 ha. Out Land use break-up of total land of the of the total land 9.6 ha ha has been acquired by project site( identified and acquired), the proponent and balance acquisition is in Gov./ pvt.- Agricultural, forest, progress.