Executive Summary
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EIA FOR ADDITIONAL OF SCHEDULED WASTES AND CAPACITY FOR IOT PETROLEUM SDN BHD EXECUTIVE SUMMARY EXECUTIVE SUMMARY (A) INTRODUCTION The proposed Project is titled the "Proposed Additional of Scheduled Waste Code and Capacity for the Existing Scheduled Waste Recovery Facility at Lot 175, Jalan KPK 1/1, Kawasan Perindustrian Kundang Jaya, Kundang, 48020 Rawang, Selangor Darul Ehsan”. Hereafter, it will be known as ‘the Project’. (B) PROJECT INITIATOR AND CONSULTANT The details are shown in below:- PROJECT INITIATOR IOT PETROLEUM SDN BHD Lot 175, Jalan KPK 1/1, Kawasan Perindustrian Kundang Jaya, Kundang, 48020 Rawang, Selangor Darul Ehsan. Tel: 03-6277 2830 Fax: 03-6275 3055 Contact Person: Mr Seng Guan Kian (Director) EIA CONSULTANT GREEN EARTH CONSULTANCY & SERVICES 20, Jalan Indah 1/4, Taman Universiti Indah, 43300, Seri Kembangan, Selangor Tel: 013-3518102 Fax: 03 89381585 Contact Person: Loh Tong Loy (Environmental Consultant) (C) LOCATION The Recovery Facility will be sited on existing factory building on Lot 175, Jalan KPK 1/1, Kawasan Perindustrian Kundang Jaya, Kundang, 48020 Rawang, Selangor. Its location is at latitude N 3°17’18.4” and longitude E101°31’27.48”. (D) STATUTORY REQUIREMENT The proposed Project involves construction of off-site recovery facility. Therefore it is considered a prescribed activity according to the Environmental Quality (Prescribed Activities) (Environmental Impact Assessment) Order, 1987 under Activity 18(a)(ii). Based on this Schedule, a Preliminary EIA is mandatory and approval by the Department of Environment (DOE) is a prerequisite before implementation of the Project. This Preliminary EIA is carried out in compliance with the above requirement. GE ES-1 EIA FOR ADDITIONAL OF SCHEDULED WASTES AND CAPACITY FOR IOT PETROLEUM SDN BHD EXECUTIVE SUMMARY (E) STATEMENT OF NEED The Project is geared towards the concept of waste reduction, reuse and recovery (the 3R policy) as means toward achieving waste minimization and its effective disposal, in line with DOE’s policy. The expansion will also meet the demand for solving scheduled waste generation issue by various industries via a reliable cheaper option of recovery. The need for this Project is justified on environmental and health point of view besides offering scope for economic, business and job opportunities. (F) PROJECT CONCEPT The Recovery Facility is proposed to provide additional recovery services for several types of new scheduled wastes as shown in table below. At the same time, it will increase the production capacity for the existing scheduled wastes. Current Proposed Scheduled Wastes Code Type Capacity per Capacity Month per Month Spent Lubricating Oil SW305 Increase Capacity 318.24 MT 900 MT Spent Hydraulic Oil SW306 Increase capacity 212.16 MT 600 MT Spent Mineral Oil-Water SW307 Additional code - 30 MT Emulsion Waste of Oil or Oily Sludge SW311 Additional code - 40 MT Waste of Non-halogenated SW322 Additional code - 10 MT Organic Solvent Waste of Thermal Fluid (heat transfer) such as Ethylene SW327 Additional code - 25 MT Glycol Used Drums SW409 Additional code - 20 MT Used Rag SW410 Additional code - 1 MT Used Oil Filter SW410 Additional code - 50 MT (G) PROJECT DESCRIPTION The proposed layout is shown in Chapter 4, Figure 4.3.1 which will include the areas allocated for recovery machines, storage of scheduled waste raw materials, finished products, residue storage area, Bio-degreaser System, office and etc. Waste Acceptance Criteria Before the new scheduled wastes is accepted for recovery at the plant, they will first be inspected and sampled at source of origin to satisfy the waste acceptance criteria set up by the project initiator. A list of the waste acceptance is shown in Chapter 4. GE ES-2 EIA FOR ADDITIONAL OF SCHEDULED WASTES AND CAPACITY FOR IOT PETROLEUM SDN BHD EXECUTIVE SUMMARY The Recovery Processes The recovery processes including the process flow and mass balance for scheduled wastes recovery are described in detail in Chapter 4. Storage All incoming material will be in drums and stored in the appropriate storage areas pending recovery. Spent lubricating oil and hydraulic oil will be stored at the storage tank using piping system. After recovery, the liquid material (recovered oil) will be transferred from the processing area to its storage area using piping system. Residues produced from the recovery processes and Bio-degreaser System (very minimal) will be stored in drums at the residues storage area pending disposal at Kualiti Alam. Recovered Products The summary of all Recovered Products is presented in Table ES.1. Table ES.1: Monthly Maximum Yield of Recovered Products Monthly Production Type of Waste Recovered Product Product Characteristic Capacity (MT) Spent Lubricating Oil Processed Oil Processed Oil complied with DOE 895.05 (SW 305) guideline and specification for Recovered Oil Spent Hydraulic Oil Processed Oil Processed Oil complied with DOE 585.72 (SW 306) guideline and specification for Recovered Oil Spent Mineral Processed Oil Processed Oil complied with DOE 26.85 Oil-Water guideline and specification for Emulsion (SW 307) Recovered Oil Waste of Oil or Oily Processed Oil Processed Oil complied with DOE 34 Sludge (SW 311) guideline and specification for Recovered Oil Waste Solvent (SW Recovered Solvent Similar to original solvent 9.5 322) Waste of Thermal Purified Ethylene Glycol Similar to original thermal fluid 23.625 Fluid (SW 327) Washing of Used Recovered Drums Similar to original new drum 19 Drum (SW409) Used Rag (SW410) Cleaned Rag Cleaned rag without oil 1 MT contamination Used Oil Filter - Cleaned oil filter (scrap - The cleaned metal will be sold as 40 MT metal) scrap metal (SW410) - Oil - The collected oil will be recovered 5 MT in house as recovered oil GE ES-3 EIA FOR ADDITIONAL OF SCHEDULED WASTES AND CAPACITY FOR IOT PETROLEUM SDN BHD EXECUTIVE SUMMARY Residual Waste The residual waste for each process and their characteristics are tabulated in Table ES.2. Table ES.2: Residual Waste and Their Characteristics Type of Amount Process Code Characteristic Destination Residue per month Filtration, Dewatering, Sediment SW501 2.25 MT Solid particle KA Degas and Reactivation of Spent Lubricating Oil (SW 305) Filtration, Dewatering, Sediment SW501 2.28 MT Solid particle KA Degas and Reactivation of Spent Hydraulic Oil (SW 306) Distillation of Spent Sediment SW501 0.15 MT Solid particle KA Mineral Oil-Water Emulsion (SW 307) Distillation of Oil or Oily Sediment SW501 2 MT Solid particle KA Sludge (SW 311) Distillation of Waste of Sediment SW501 0.125 MT Solid particle KA Thermal Fluid (SW 327) Distillation of Spent Sediment SW501 0.2 MT Solid particle KA Halogenated Organic Solvent (SW 322) Washing of Used Drum Spent oil SW305 < 1 drum Oil residue In-house (SW409) (0.2MT) recovery Spent SW322 20 drums or Solvent In-house solvent 4 MT contaminated recovery with oil Washing of Used Oil Filter Filter SW501 5 MT Paper KA paper contaminated (SW 410) with engine oil Spent SW322 5 MT Solvent In-house solvent contaminated recovery with oil Spent oil SW305 0.06 MT Oil residue In-house recovery (H) OPERATION OF THE PLANT The plant operates 25 days each month and 12 months in the year. The project will draw its power supply from the current electricity provider, TNB and potable water at the site office is tap water supplied by Sybas. (I) EXISTING ENVIRONMENT The existing environment around the Project site had been described and discussed in Chapter (Existing Environment) of the Environmental Impact Assessment (EIA) report submitted to the Department of Environment (DOE) in 2008. GE ES-4 EIA FOR ADDITIONAL OF SCHEDULED WASTES AND CAPACITY FOR IOT PETROLEUM SDN BHD EXECUTIVE SUMMARY Current observations at the site and the surrounding area indicate the physical, chemical, landuse and ecological components of the environment have not changed substantially. The social-economic environment, however, has markedly improved with more economic activities, job opportunities and infrastructure developments, utilities and amenities. Most of the information contained in previous approved EIA report are still relevant and will not be discuss here further. (J) POTENTIAL IMPACTS AND PROPOSED MITIGATION MEASURES Sources of Degree of Impact Proposed Mitigation Measures Impact Impact 1. Water pollution Spillage and Significant Safe Storage and Handling of Scheduled Wastes due to handling accidental discharge Use durable drums with liners for containment. Drums to be clearly labeled. Inspect all equipment for hydraulic and oil leaks prior to use on site and have regular inspection schedules. Have absorbent pads, booms, and other materials available to moped up hydraulic fluid, and other hazardous material spills. Store all hazardous materials in compliance with DOE regulations. Storage areas to be designed with impermeable floors to contain and recover spillage. Concrete bunds to be constructed with 110% capacity of the largest container. Check incoming feedstock to ensure acceptance based on waste acceptance criteria. Adopt the "just-in-time" inventory approach to optimise the inventory level of flammable chemicals. 2. Water pollution Spillage or Significant Transport of Scheduled Wastes due to accidental transportation discharge of Prepare a logistic and routing plan. flammable All vehicles to be equipped with mopping up chemical during equipment and fire extinguishers transportation Provide information in accordance with the Seventh Schedule of Environmental Quality (Scheduled Wastes) Regulation 2005. Inform