GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-Mode Vehicles
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GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Vehicles GM Service Technical College provides First Responder Guides (FRG) and Quick Reference (QR) Sheets free of charge to First Responders. FRGs and QRs can be displayed in a classroom as long as they are represented as GM information and are not modified in any way. GM’s First Responder Guides are available at www.gmstc.com 1 The intent of this guide is to provide information to help you respond to emergency situations involving the GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode vehicles in as safe a manner as possible. While the majority of the components that make up our Hybrids are common to traditional GM vehicles, there are some differences that may affect how a rescue procedure is performed. This guide contains a general description of how the GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode vehicle systems operate, gives the location of their Hybrid badging, and offers illustrations of their unique components. The guide also describes methods of disabling the system and presents cut zone information. 2 Vehicle Identification Special badging is used to identify the GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Hybrid vehicles. One of these emblems is located on the lower right corner of the vehicle’s liftgate. Also the eighth digit of the Vehicle Identification Number (VIN) can also be used to identify a Two- mode Hybrid vehicle. If the eighth digit is a five (5), this signifies the vehicle is a Hybrid. 3 Vehicle Identification (cont.) A Hybrid badge is also located on the right and left C-pillars of the GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Hybrid vehicles. 4 Vehicle Identification (cont.) A tachometer with Auto Stop indicator and an Economy gauge are unique to the GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Hybrid vehicles. Tachometer with Auto Stop Indicator Economy Gauge 5 Vehicle Identification (cont.) When the hood is opened, indications that a Two-mode Hybrid system is present include a Hybrid badge and a HIGH VOLTAGE WARNING label on the power electronics cover. 6 Vehicle Identification (cont.) Under the second row, rear seat sub-floor is a DANGER HIGH VOLTAGE label attached to the Hybrid battery case, indicating high voltage. 7 System Operation The GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode vehicles are gasoline- electric Hybrid SUVs/trucks that use up to 25 percent less fuel overall and 40% less fuel in the city, than the non- Hybrid GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade vehicles. The Hybrid model uses a 300 volt electrical system coupled with a Hybrid transmission and sophisticated technology to achieve its fuel savings. The vehicle is equipped with a 6.0 liter, Variable Valve Timing (VVT) engine, as well as 300 volt, 42 volt and traditional 12 volt electrical systems. 8 System Operation (cont.) During braking and deceleration, energy is recovered and stored in the Two-mode Hybrid battery, this is referred to as Regenerative Braking. Another Hybrid feature is the Auto Stop Mode. The system is designed to shut off the engine at speeds below 25 miles per hour at low throttle angle, or low torque request, when conditions permit. During vehicle launch the electric motors within the transmission can propel the vehicle to around 25 miles per hour before the engine is restarted. Other conditions that will cause the engine to restart from Auto Stop Mode include: • Additional torque is requested for faster acceleration • Hood is opened • Hybrid battery charge is low and requires recharging • Gear selector is moved to Manual • Climate control system requires engine operation to generate heat 9 DC Voltage Classifications The GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Hybrid vehicles use higher voltage than other Hybrids you may have encountered - they MUST be approached with caution. 10 DC/AC Voltage Classifications GM has categorized voltage levels as either low, intermediate, or high voltage. • Low voltage – from 0 to 30 volts DC / 0 to 15 volts AC • Intermediate voltage – from 30 volts or greater to 60 volts DC / 15 volts or greater to 30 volts AC • High voltage – any voltage greater than 60 volts DC / 30 volts AC Note: Presently there are no industry standards to identify intermediate voltage. GM has chosen the color BLUE for this cable color. Color coding is used to identify the different levels – blue for intermediate voltage cables and orange for high voltage cables. The GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Hybrid vehicles fall within both the Intermediate and the high voltage range. Two-mode Hybrids utilize 300v (both AC and DC) for Hybrid System operation. A 120v AC Accessory Power Outlet (APO) is provided at the left, rear corner of the cargo area. Also, a 42v system supplies the Electric Power Steering (EPS) System. 11 Key Hybrid Components This illustration shows the location of the key GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Hybrid vehicle components. High Voltage Cables Hybrid Battery Drive Motor / Manual Disconnect Generator (inside vehicle cabin) Control Module (under hood) 300 Volt Air Conditioning Compressor Hybrid Battery (inside vehicle Drive Motors / cabin) Generators 12 Key Hybrid Components (cont.) The GMC Yukon and Sierra, Chevrolet Tahoe and Silverado, and Cadillac Escalade Two-mode Hybrid Vehicles use a conventional internal combustion engine coupled with an Electronically Variable Transmission (EVT) that includes two 60 Kilowatt electric motors to efficiently power the vehicle. Note: All high voltage cables used in Two-mode Hybrid models are colored orange for easy identification. Conventional Engine with an Electronically Variable Transmission (EVT) 13 Key Hybrid Components (cont.) The Electronically Variable Transmission (EVT) contains two 60 Kilowatt motors / generators that are utilized to: • Propel the vehicle • Generate / recapture energy • Start the Internal Combustion Engine (ICE) Motors / Generators 14 Key Hybrid Components (cont.) The Drive Motor / Generator Control Module performs the following operations: • Inverts 300 volts DC to AC for vehicle propulsion • Inverts 300 volts AC to DC for Hybrid battery recharging • Provides 300 volts to Air Conditioning Compressor • Converts 300 volts DC to 42 volts DC for the Electronic Power Steering (EPS) system operation • Converts 300 volts DC to 12 volts DC for conventional 12 volt accessory operation Note: Orange wiring is used to indicate high voltage. Blue wiring is used to indicate intermediate voltage. 15 Key Hybrid Components (cont.) A Nickel Metal Hydride (NiMH) 300 volt Hybrid battery is enclosed in a metal case located under the second row, rear seat sub-floor. This 300V Hybrid battery supplies and stores energy for the vehicle and is also equipped with a manual disconnect. 300V Hybrid Battery Manual Disconnect 16 Key Hybrid Components (cont.) A hood ajar switch is part of the hood latch and prevents Auto Stop Mode from occurring if the hood of the vehicle is open. If the hood is opened while the vehicle is in Auto Stop Mode, the engine will restart. Note: The hood ajar switch will NOT prevent current flow through the 300 volt electrical system. 17 Approaching a Two-mode vehicle in Auto Stop Mode: If you approach a Two-mode Hybrid vehicle operating in Auto Stop Mode, it may appear the vehicle is turned OFF, or the engine has stalled. Auto Stop Mode occurs under many conditions, including when the vehicle is in Park, Neutral or Drive and may last for several minutes. While in Auto Stop Mode the engine may restart without warning. Any of the following conditions will cause the engine to restart if the vehicle is in Auto Stop Mode: • The hood is opened • The shift lever is moved to Manual or Reverse • The 300V Battery charge becomes too low • Engine temperature drops too low 18 Approaching a Two-mode vehicle in Electric Vehicle (EV) Mode: While operating in Auto Stop Mode, the Two-Mode Hybrid is also capable of propelling the vehicle electrically. Referred to as Electric Vehicle (EV) Mode, this mode allows the vehicle to be propelled at speeds up to 25 mph, (40 Kp/h) while the engine is not running. Without depression of the accelerator pedal, just enough energy is provided by the electric motors to allow the vehicle to creep slowly forward when in Drive. This operation is similar to a Non-Hybrid vehicle that has an idling engine. Depressing the accelerator pedal allows the vehicle to propel forward, and depending on pedal depression, could also result in the starting of the engine. Perform the disabling 12V power procedure to ensure that all vehicle propulsion modes have been disabled. 19 Air Bag Deployment The contactors inside the Hybrid battery are designed to open if one or more air bags deploy. This causes an interruption of the 300 volt electrical system and discontinues current flow in the high voltage cables. This vehicle may have dual-stage airbags and the appearance of deployed airbags does not ensure that all parts of the airbags have deployed. Therefore, disabling 12 volt power is essential to ensure personal safety even if the airbags in the vehicle appear to have been deployed. After disabling 12V power, wait at least 10 seconds to allow any un-deployed air bag reserve energy to dissipate. 20 To disable 12V power you must: 1. Turn the ignition key to the OFF position. - And - 2. Remove the 12 volt (+) positive battery cable from the battery 1 post.