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Designing Safety-Critical Auto Parts Thermoplastic brake pedals: DESIGNING SAFETY-CRITICAL AUTO PARTS JANUARY 2021 High-volume manufacturing process for high-quality composite brake pedals / 20 High-performance footwear gets a CFRP makeover / 24 Composite rebar critical to drainage project / 28 A property of Gardner Business Media VOL 7 No. 1 TABLE OF CONTENTS JANUARY 2021 / Vol: 7 No–: 1 COLUMNS FEATURES 4 From the Editor 20 Work in Progress: If 2020 was bad, then 2021 can only Bespoke process produces be better. composite brake pedal 6 Design & Testing every minute Fatigue testing may be performed at Three composite materials are used to create multiple points during the design of a a structural composite member that meets composite structure. A focus on 20 demanding mechanical requirements. small-specimen level fatigue test methods, By Peggy Malnati however, suggests a need for more testing method standardization. 24 Work in Progress: Flexible 8 Perspectives & Provocations carbon fi ber plates enable Governments and automakers are sending clear signals that electric vehicles are the high-performance footwear future. Lightweighting EVs with Carbitex’s fl exible carbon fi ber/thermoplastic composites seems obvious, but Dale composite plates use creative engineering to Brosius says there are more opportunities eliminate design compromises in athletic not to be missed. footwear. By Hannah Mason 10 Gardner Business Index Production may struggle under slowing new orders and supply chain challenges. 28 Inside Manufacturing: 24 Composite rebar for future infrastructure GFRP eliminates the risk of corrosion and increases durability fourfold for reinforced concrete that meets future demands as tra c, » DEPARTMENTS urbanization and extreme weather increase. 12 Trends By Ginger Gardiner 34 New Products 40 Applications 41 Calendar 42 Marketplace 43 Ad Index 43 Showcase 28 48 Post Cure » ON THE COVER FOCUS ON DESIGN The fi rst all-thermoplastic composite brake pedals produced by Boge Rubber & 44 Thermoplastic Plastics Group use three di erent types composite structure of composite — organosheet (right), UD replaces metals on thermoplastic tapes (laser-tacked onto safety-critical brake organosheet, middle) and short-glass over- molding compound (top ribbed structure) pedals in fi berglass-reinforced PA6 or PA6/6. First all-composite brake pedals developed See pp. 20, 44. by Boge Rubber & Plastics Group are lighter, Source | Boge Rubber & Plastics Group sti er and stronger. By Peggy Malnati CompositesWorld (ISSN 2376-5232) is published Valley Ave., Cincinnati, OH 45244-3029. accurate. In applying recommendations, however, you should exercise care and normal MEMBERSHIPS: monthly and copyright © 2021 by Gardner Business If undeliverable, send Form 3579. precautions to prevent personal injury and damage to facilities or products. In no case Media Inc. 6915 Valley Ave., Cincinnati, OH 45244- CANADA POST: Canada Returns to be can the authors or the publisher accept responsibility for personal injury or damages 3029. Telephone: (513) 527-8800. Printed in U.S.A. sent to IMEX Global Solutions, PO Box which may occur in working with methods and/or materials presented herein, nor can Periodicals postage paid at Cincinnati, OH and 25542, London, ON N6C 6B2 Canada. the publisher assume responsibility for the validity of claims or performance of items additional mailing offices. All rights reserved. Publications Mail Agreement #40612608. appearing in editorial presentations or advertisements in this publication. Contact POSTMASTER: Send address changes The information presented in this edition information is provided to enable interested parties to conduct further inquiry into to CompositesWorld Magazine, 6915 of CompositesWorld is believed to be specific products or services. CompositesWorld.com 1 @CompositesWrld PUBLISHER Ryan Delahanty [email protected] EDITOR-IN-CHIEF J e S l o a n je @compositesworld.com SENIOR EDITOR Ginger Gardiner [email protected] ASSOCIATE EDITOR Hannah Mason [email protected] ASSISTANT EDITOR, PRINT Grace Nehls [email protected] ASSISTANT EDITOR, DIGITAL Addie Roth [email protected] SENIOR COPYEDITOR Jann Bond [email protected] DIRECTOR, STRATEGIC INITIATIVES Scott Stephenson AND EVENTS [email protected] ADVERTISING PRODUCTION MANAGER Becky Taggert [email protected] GRAPHIC DESIGNER Susan Kraus [email protected] MARKETING MANAGER Chris Saulnier [email protected] CW CONTRIBUTING WRITERS Dale Brosius [email protected] Michael LeGault [email protected] Peggy Malnati [email protected] Karen Mason [email protected] Amanda Jacob [email protected] CW SALES GROUP MIDWESTERN US & INTERNATIONAL Dale Jackman / REGIONAL MANAGER [email protected] EASTERN US SALES OFFICE Barbara Businger / REGIONAL MANAGER [email protected] MOUNTAIN, WEST Michael Schwartz / REGIONAL MANAGER [email protected] EUROPEAN SALES OFFICE Simone Mas / EUROPEAN SALES MANAGER [email protected] COMPOSITESWORLD IS A PROPERTY OF ANNIV ER S A R HEADQUARTERS Y HPC 6915 Valley Ave., Cincinnati, OH 45244-3029 Charter Advertiser Phone 513-527-8800 Fax 513-527-8801 2 gardnerweb.com 0 [email protected] CHAIRMAN Richard G. Kline PRESIDENT Richard G. Kline, Jr. CHIEF MARKETING OFFICER Melissa Kline Skavlem CHIEF DATA OFFICER Steve Kline, Jr. CHIEF FINANCIAL OFFICER Ernest Brubaker CHIEF TECHNOLOGY OFFICER Phil Louis DIRECTOR OF CUSTOM CONTENT Tom Beard ADVERTISING AND PRODUCTION DIRECTOR Bill Caldwell DIRECTOR OF CONTENT AND WEB Kate Hand DIRECTOR OF EVENTS Allison Miller DIRECTOR OF STRATEGIC ENGAGEMENT Dave Necessary MARKETING AND CREATIVE DIRECTOR Je Norgord DIRECTOR OF MARKET RESEARCH Jan Schafer AUDIENCE DEVELOPMENT MANAGER Julie Ball GARDNER BUSINESS MEDIA ALSO PUBLISHES ModernMachineShop MoldmakingTechnology PlasticsTechnology AutoBeat ProductionMachining ProductsFinishing PFMexico AdditiveManufacturing 2 JANUARY 2021 CompositesWorld CALL FOR PAPERS SPONSORS & EXHIBITORS FOR ACCE 2021 COMPOSITES: DRIVING VALUE BY REDUCING WEIGHT AND COSTS & INCREASING PERFORMANCE PRESENT YOUR COMPOSITES TECHNOLOGY at the SPE ACCE 21st annual event. The 2021 ACCE technical program will include 80 – 100 papers/presentations on industry advances organized into the following categories: Thermoplastic Composites; Thermoset Composites; Modeling; Additive Manufacturing & 3D Printing; Enabling Technologies; Sustainable Composites; Bonding, Joining & Finishing; Carbon Composites; and Business Trends/Technology Solutions. Paper abstracts are requested as soon as possible (early submissions will be given priority) and are due by April 16th, 2021. Final papers or non-commercial presentations are due June 18th, 2021. Authors who submit full papers (not presentations) in the proper format will be considered for the conference’s Best Paper Awards, which are presented during the event’s opening ceremony. A template for papers can be downloaded from the SPE ACCE website online via http://speautomotive.com/acce-forms. Abstracts can be submitted via email to [email protected]. In addition to technical sessions, the SPE ACCE features panel discussions, keynotes, and exhibits highlighting advances in materials, processes, and equipment for both thermoset and thermoplastic composites in a wide variety of transportation applications. Networking opportunties enhance the value of the event that attracts over 800 attendees worldwide. The Automotive and Composites Divisions of the Society of Plastics Engineers (SPE®) jointly produce the ACCE to educate the industry about the benefits of composites in transportation applications. SPONSORSHIP AND EXHIBIT OPTIONS offer companies the opportunity to support the event and promote their productsand services to a very targeted and interested audience. Student Poster Competition and Scholarship sponsorships are also available. All sponsorships include passes to the event including access to all keynotes, panel discussions, technical sessions and daily networking opportunities. Sponsorship also includes corporate exposure on SPE ACCE websites, advertising, publicity, social media, signage throughout the event venue and more. Companies interested in supporting the event with sponsorship should contact Teri Chouinard at [email protected] and go to www.speautomotive.com/acce-conference for more information. —————————————————————————————————————————————— 2021 SPONSORS ——————————————————————————————————————————————— DSCCONSUMABLES High quality lab ready dsc sample pans FROM THE EDITOR » Although it is objectively true that 2020 is, on balance, one of e National Marine Manufacturers Assn. (NMMA, Chicago, the worst years of the last century lived by humans, it will be quite Ill., U.S.) reported in October that powerboat retail sales had a while before we understand thoroughly how history will judge increased % year to date (YTD) compared to the same period in the Year of the Pandemic. Sales of personal watercraft (PWC), pontoons and freshwater However, now that the year is o cially in the rearview mirror, shing boats were up %, % and % respectively YTD. and now that the distribution of vaccines is providing us a slight e pandemic also clari ed and possibly accelerated some glimpse of what might be trends in the automotive industry that were already at work. e the faintest glimmer of a light most notable is the global shift away from internal combustion The darkest, biggest at the end of the COVID- engine (ICE) vehicles and toward electric vehicles
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