Concrete Pavement Field Reference Pre-Paving
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Concrete Pavement Field Reference Pre-Paving Joint layout Subgrades Subbases A practical guide to understanding and troubleshooting: Pre-paving setup Concrete mixture analysis & approval American Concrete Pavement Association Concrete Pavement Field Reference Pre-Paving This publication includes, at the outset, a series of checklists aimed at guiding and assisting with proper procedures. These checklists precede the main content of the field reference to provide a preview of what appears in each section and also to provide some quick references to the entire publication. You can also find these checklists in a printer-friendly layout at: www.pavement.com/fieldreference These are available free of charge for distribution to your paving crews or others who may benefit from these quick and easy-to-use checklists. Again, the checklists are intended to help you with proper procedures. This field reference also includes several cross-references intended to help you find information quickly. General topics are organized by chapters and may be found either by chapter number or in the table of contents. Also, key words are included in an index at the end of this field reference. Of course, if you are looking for information, but still cannot find it, please call on any ACPA technical staff member. American Concrete Pavement Association 5420 Old Orchard Rd., Suite A100 Skokie, IL 60077-1059 (847) 966-ACPA www.pavement.com © 2008 American Concrete Pavement Association All rights reserved. No part of this book may be reproduced in any form without permission in writing from the publisher, except by a reviewer who wishes to quote brief passages in a review written for inclusion in a maga- zine or newspaper. EB237P ii Table of Contents Introduction . 1 Proper Procedures Checklists . 3 Joint Layout . 3 Subgrade . 8 Subbase. 10 Pre-Paving Setup. 12 Concrete Mixture Analysis and Approval . 16 Joint Layout . 19 1.1 Joint Types. 20 1.2 Special Considerations for Intersections . 23 1.3 Rules for Joint Layout . 24 1.4 The 10-Step Method for Intersections . 25 1.5 Alternate Skewed Intersection Layout . 31 1.6 Handling Wide Medians and Dual-Left Turn Lanes . 33 1.7 Roundabouts . 34 1.8 Cul-de-sacs . 38 1.9 Adjusting Joints for Utilities and Boxing out Fixtures. 39 Subgrade . 41 2.1 Problematic Soils . 42 2.1.1 Expansive Soils . 42 2.1.2 Frost Susceptible Soils . 42 iii Concrete Pavement Field Reference Pre-Paving 2.2 Uniformity and Stability . 43 2.3 Construction. 45 Subbase . 49 3.1 Subbase Design . 49 3.1.1 Unstabilized (Granular) Subbases . 50 3.1.2 Stabilized (Treated) Subbases . 51 3.1.3 Permeable (Drainable) Subbases . 52 3.1.4 Using Recycled Concrete in Subbases . 53 3.2 Subbase Construction . 53 Pre-Paving Setup . 59 4.1 Setting and Maintaining the Stringline . 59 4.1.1 Stringline Considerations . 61 4.1.2 Setting Reference Hubs . 63 4.1.3 Setting the Stringline . 65 4.1.4 Maintaining the Stringline . 69 4.2 Setting Forms . 71 4.3 Placing Dowels . 73 4.4 Placing Reinforcement. 76 4.4.1 Tiebars . 76 4.4.2 Continuous Reinforcement . 77 4.4.3 Other Reinforcement. 77 4.5 Paving Equipment Setup . 77 4.5.1 Slipform Mold (Pan) Setup . 78 4.5.2 Vibrator Setup. 80 4.5.3 Slipform Paver Setup . 81 4.5.4 Checking the Final Grade and Cross Slope . 82 Concrete Mixture Analysis and Approval . 85 5.1 Cement . 87 iv Table of Contents 5.2 Cementitious Materials Content. 88 5.3 Water-Cementitious Materials Ratio . 89 5.4 Aggregates . 89 5.4.1 Gradation . 90 5.4.2 Percent Retained . 91 5.4.3 Percent Passing . 92 5.4.4 Workability and Coarseness . 93 5.4.5 The 0.45 Power Chart. 94 5.4.6 Fineness Modulus. 95 5.5 Testing . 96 5.5.1 Temperature . 96 5.5.2 Slump . 97 5.5.3 Density (Unit Weight) . 98 5.5.4 Air Content . 99 5.5.5 Compressive/Flexural Strength. 101 5.5.6 Maturity Method for Estimating Strength . 102 References . 107 Index . 113 v Concrete Pavement Field Reference Pre-Paving vi Introduction Concrete is one of the most abundant and versatile construction materials in the world. It is also somewhat forgiving, which means that handling, placing, and curing conditions do not have to be absolutely perfect for the final product to perform well over time. Still, placing a quality concrete pavement requires planning before paving to address not only material and constructability factors, but also to address the sub - grade or subbase placed below the concrete pavement. After all, if a pavement is built upon a poorly controlled support system, even the most well constructed pave- ment likely will fail prematurely. Of course, the human factor also is a key variable as it is integral to every step of the pre-paving, construction, and repair of a concrete pavement. The human factor certainly cannot be underestimated, particularly given the number of people, as well as their knowledge, training, skill levels, experience, and other considerations, that guide what is done and how it is done on a given project. Given this level of dependence on human ability, it is imperative that all parties involved in the planning and construction of a concrete pavement be cognizant of all other parties and the effects their decisions might have on each other. This reference is not intended to be the final word in pre-paving considerations. Rather, it is a common-sense guide to pre-paving considerations that will aid in constructing a quality concrete pavement. It represents some current best-prac- tices, as well as a good-faith representation of methods, materials, machines, and instruments currently available for joint layout; subgrade/subbase design and preparation; stringline, forms, and embedded steel arrangement and placement; and concrete mixture analysis and approval. This is a document which serves to educate, guide, and inform all parties involved in any pre-construction considerations for concrete paving, from contractors to consultants to agencies/owners. Although nothing can replace experience, skill, and sound judgment, it is our hope that this guide will augment those “human factors.” 1 Concrete Pavement Field Reference Pre-Paving Last, but not least, it is likely that as this guide is printed and distributed, some new or even currently existing pre-paving products or processes may be brought to market (or simply brought to our attention). In advance, we humbly offer that, although we have attempted to capture the breadth and depth of best practices, such disclosures are a normal and healthy part of process improvement and ad - vancement of technology. 2 Proper Procedures Checklists NOTE: All proper procedure checklists contained herein can be downloaded for free at: www.pavement.com/fieldreference. ■ Joint Layout Joint Types (Section 1.1) No. Task Complete 1. Ensure that all parties involved in joint design and construction ■ understand each joint type. 2. Check that the location of special joint types (i.e., isolation, ■ tied contraction, etc.) are clearly indicated on project plans. Special Considerations for Intersections (Section 1.2) No. Task Complete 1. Check.