The 26-L Brake Equipment
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Engine Components and Filters: Damage Profiles, Probable Causes and Prevention
ENGINE COMPONENTS AND FILTERS: DAMAGE PROFILES, PROBABLE CAUSES AND PREVENTION Technical Information AFTERMARKET Contents 1 Introduction 5 2 General topics 6 2.1 Engine wear caused by contamination 6 2.2 Fuel flooding 8 2.3 Hydraulic lock 10 2.4 Increased oil consumption 12 3 Top of the piston and piston ring belt 14 3.1 Hole burned through the top of the piston in gasoline and diesel engines 14 3.2 Melting at the top of the piston and the top land of a gasoline engine 16 3.3 Melting at the top of the piston and the top land of a diesel engine 18 3.4 Broken piston ring lands 20 3.5 Valve impacts at the top of the piston and piston hammering at the cylinder head 22 3.6 Cracks in the top of the piston 24 4 Piston skirt 26 4.1 Piston seizure on the thrust and opposite side (piston skirt area only) 26 4.2 Piston seizure on one side of the piston skirt 27 4.3 Diagonal piston seizure next to the pin bore 28 4.4 Asymmetrical wear pattern on the piston skirt 30 4.5 Piston seizure in the lower piston skirt area only 31 4.6 Heavy wear at the piston skirt with a rough, matte surface 32 4.7 Wear marks on one side of the piston skirt 33 5 Support – piston pin bushing 34 5.1 Seizure in the pin bore 34 5.2 Cratered piston wall in the pin boss area 35 6 Piston rings 36 6.1 Piston rings with burn marks and seizure marks on the 36 piston skirt 6.2 Damage to the ring belt due to fractured piston rings 37 6.3 Heavy wear of the piston ring grooves and piston rings 38 6.4 Heavy radial wear of the piston rings 39 7 Cylinder liners 40 7.1 Pitting on the outer -
EP / BP Compact Product Family
EP / BP Compact Product Family Foto Siemens AG“ APPLICATIONS High-Speed Trains | Locomotives | Metros | Regional and Commuter Trains 2 EP / BP COMPACT PRODUCT FAMILY IS A FLEXIBLE AND POWERFUL BRAKE CONTROL SYSTEM providing not only brake cylinder pressure control for central and decentralized systems but also for brake pipe pressure control. Its modular design of electronic and pneumatic modules makes it configurable for all types of high-speed trains, multiple units and metros. With its variety of modules, EP / BP CUSTOMER BENEFITS DIVERSIFICATION Compact can be used for a wide n Lightweight and compact EP Compact offers control of various range of different applications of all n Flexible system layout functions of the braking systems: car builders across different markets. n Maximum economy thanks to n Service brake (direct and indirect) Every electropneumatic module standardized modules n Emergency brake (direct and controls either brake pipe n Discrete, highly integrable indirect) applications, single bogies components n Magnetic track brake separately or several bogies with n Straightforward service and n Parking brake identical braking requirements. maintenance concept n Wheel slide control Different electronic modules allow n For central or decentralized control n Continuous load correction and the use of different communication n Multifunctional for numerous load limitation interfaces: wheel slide protection, system configurations pressure regulation and diagnosis n Innovative use of proven Electronic control functions: functions. Anti-skid valves as well as technology n Blending / brake management different auxiliary control functions n Integrated electronics for n Diagnostics and monitoring can be integrated into the module underfloor or separate electronics n Sanding and other auxiliary systems as an option. -
Design Development and Performance Evaluation of Hybrid Exhaust Gas Operated Air Brake System for Automobiles
Vol-5 Issue-2 2019 IJARIIE-ISSN(O)-2395-4396 Design Development and performance evaluation of Hybrid _Exhaust gas operated air brake system for automobiles HEMANT PAWAR, PROF. G.K.WABLE, PROF. S.P. GODASE, PANKAJ PATIL SHREE RAMCHANDRA COLLEGE OF ENGINEERING PUNE Abstract In this braking system, exhaust gas from the IC engines is used to operate air brake in the automobiles. Air brake is most used braking system in vehicles. In the proposed model, instead of air brake, exhaust gas is used to operate the brake lever. Exhaust gas from engine is stored in a specially designed pneumatic tank. This exhaust gas pressure is used to operate the pneumatic cylinder and brake lever. The secondary system used will be a thermoelectric generator used to charge a 12 volt battery and the a DC compressor will be used to further pressure rise the exhaust air tank and thus the system will be dual mode operation hence it is termed as hybrid . This study can be extended for diesel engines and petrol engines. The main aim of this project is to reduce the work loads of the engine drive to operate the air compressor. In this project pressurized air from the D.C compressor and from the exhaust will be used to operate the pneumatic brake Introduction : In this braking system, exhaust gas from the IC engines is used to operate air brake in the automobiles. Air brake is most used braking system in vehicles. In the proposed model, instead of air brake, exhaust gas is used to operate the brake lever. -
Overview of Materials Used for the Basic Elements of Hydraulic Actuators and Sealing Systems and Their Surfaces Modification Methods
materials Review Overview of Materials Used for the Basic Elements of Hydraulic Actuators and Sealing Systems and Their Surfaces Modification Methods Justyna Skowro ´nska* , Andrzej Kosucki and Łukasz Stawi ´nski Institute of Machine Tools and Production Engineering, Lodz University of Technology, ul. Stefanowskiego 1/15, 90-924 Lodz, Poland; [email protected] (A.K.); [email protected] (Ł.S.) * Correspondence: [email protected] Abstract: The article is an overview of various materials used in power hydraulics for basic hydraulic actuators components such as cylinders, cylinder caps, pistons, piston rods, glands, and sealing systems. The aim of this review is to systematize the state of the art in the field of materials and surface modification methods used in the production of actuators. The paper discusses the requirements for the elements of actuators and analyzes the existing literature in terms of appearing failures and damages. The most frequently applied materials used in power hydraulics are described, and various surface modifications of the discussed elements, which are aimed at improving the operating parameters of actuators, are presented. The most frequently used materials for actuators elements are iron alloys. However, due to rising ecological requirements, there is a tendency to looking for modern replacements to obtain the same or even better mechanical or tribological parameters. Sealing systems are manufactured mainly from thermoplastic or elastomeric polymers, which are characterized by Citation: Skowro´nska,J.; Kosucki, low friction and ensure the best possible interaction of seals with the cooperating element. In the A.; Stawi´nski,Ł. Overview of field of surface modification, among others, the issue of chromium plating of piston rods has been Materials Used for the Basic Elements discussed, which, due, to the toxicity of hexavalent chromium, should be replaced by other methods of Hydraulic Actuators and Sealing of improving surface properties. -
Pioneering the Application of High Speed Rail Express Trainsets in the United States
Parsons Brinckerhoff 2010 William Barclay Parsons Fellowship Monograph 26 Pioneering the Application of High Speed Rail Express Trainsets in the United States Fellow: Francis P. Banko Professional Associate Principal Project Manager Lead Investigator: Jackson H. Xue Rail Vehicle Engineer December 2012 136763_Cover.indd 1 3/22/13 7:38 AM 136763_Cover.indd 1 3/22/13 7:38 AM Parsons Brinckerhoff 2010 William Barclay Parsons Fellowship Monograph 26 Pioneering the Application of High Speed Rail Express Trainsets in the United States Fellow: Francis P. Banko Professional Associate Principal Project Manager Lead Investigator: Jackson H. Xue Rail Vehicle Engineer December 2012 First Printing 2013 Copyright © 2013, Parsons Brinckerhoff Group Inc. All rights reserved. No part of this work may be reproduced or used in any form or by any means—graphic, electronic, mechanical (including photocopying), recording, taping, or information or retrieval systems—without permission of the pub- lisher. Published by: Parsons Brinckerhoff Group Inc. One Penn Plaza New York, New York 10119 Graphics Database: V212 CONTENTS FOREWORD XV PREFACE XVII PART 1: INTRODUCTION 1 CHAPTER 1 INTRODUCTION TO THE RESEARCH 3 1.1 Unprecedented Support for High Speed Rail in the U.S. ....................3 1.2 Pioneering the Application of High Speed Rail Express Trainsets in the U.S. .....4 1.3 Research Objectives . 6 1.4 William Barclay Parsons Fellowship Participants ...........................6 1.5 Host Manufacturers and Operators......................................7 1.6 A Snapshot in Time .................................................10 CHAPTER 2 HOST MANUFACTURERS AND OPERATORS, THEIR PRODUCTS AND SERVICES 11 2.1 Overview . 11 2.2 Introduction to Host HSR Manufacturers . 11 2.3 Introduction to Host HSR Operators and Regulatory Agencies . -
AIR BRAKE and TRAIN HANDLING RULES—April 7, 2010 (Revised 8/27/10)9/1/11)
BNSF Railway Safety Vision Air Brake and We believe every accident or injury is preventable. Train Handling Rules Our vision is that BNSF Railway will operate free of accidents and injuries. BNSF Railway will achieve this vision through: No. 5 A culture that makes safety our highest priority and provides continuous self-examination as to the effectiveness of our safety process and performance... In Effect at 0001 Central, Mountain and Pacific A work environment, including the resources and tools, that is safe and accident-free where all Continental Time known hazards will be eliminated or safe-guarded... April 7, 2010 Work practices and training for all employees that make safety essential to the tasks we (Including revisions through perform... September 1, 2011) An empowered work force, including all employees, that takes responsibility for personal safety, the safety of fellow employees, and the communities in which we serve. This version contains the following revised, deleted or added pages: May 21, 2010: 11, 12. October 1, 2010: 115, 116. October 29, 2010: 111, 112. December 14, 2010: 125, 126. March 1, 2011: 9, 10, 53, 54, 113, 114. September 1, 2011: Title Page, 2, 43, 44, 49, 50. 2 AIR BRAKE AND TRAIN HANDLING RULES—April 7, 2010 (Revised 8/27/10)9/1/11) 101.9 Control Switches ................................................ 29 Table of Contents 101.10 Locomotive Safety Devices ................................ 29 100.0 Train Air Brake Tests and Inspections .... 5 101.10.1 Cab Signal Equipment-Foreign Locomotives ...................................... 29 100.1 Compliance with FRA Regulations ..................... 5 101.11 Operative Speed Indicator ................................. 29 100.2 Safety Inspection of Freight Cars ...................... -
Knorr-Bremse Expands Its Commercial Vehicle Powertrain Busi- Ness with Engine Air Management Solutions
Press Release Munich, June 20, 2016 Knorr-Bremse expands its commercial vehicle powertrain busi- ness with engine air management solutions Acquisition of UK-based GT Group strengthens Knorr-Bremse’s market posi- tion in Europe and North America Knorr-Bremse is to take over GT Group based in Peterlee (County Durham, UK) thereby reinforcing its competitive position in the engine air management sector. The parties have agreed not to disclose the purchase price. The acquisition is subject to approval by the anti-trust authorities. GT Group’s core business is the development and manufacturing of EGR valves and ex- haust brakes for diesel engines used in the commercial vehicle sector. The owner-managed company with around 250 employees operates four locations in the Peterlee area and ranks in both product segments amongst the worldwide market leaders. “The strategic fit of GT Group to Knorr-Bremse and the strong position of our combined businesses will enable us to meet the needs of our worldwide customers regarding the emission-compliant operation of diesel engines even more comprehensively,” explains Dr. Peter Laier, Member of the Executive Board of Knorr-Bremse AG, responsible for the Commercial Vehicle Systems Division. “We access in-depth know-how in new technologies as GT’s mechatronic exhaust valves complement Knorr-Bremse’s existing product portfolio in Asia. Therefore we are planning a close engineering collaboration especially between GT Emissions Systems and our subsid- iaries in Japan and China. Together with the GT Group we are aiming to grow in new re- gions and strengthen our market position in Europe and North America. -
Swampʼs Diesel Performance Tips to Help Remove and Install Power
Injectors-Chips-Clutches-Transmissions-Turbos-Engines-Fuel Systems Swampʼs Diesel Performance Competition Parts For Your Diesel 304-A Sand Hill Rd. La Vergne, TN 37086 Tel 615-793-5573 or (866) 595-8724/ Fax 615-793-5572 Email: [email protected] Tips to help remove and install Power Stroke injectors. Removal: After removing the valve covers and the valve cover gaskets, but before removing any injectors, drain the oil rails by removing the drain plugs inside the valve cover. On 94-97 trucks theyʼre just under where the electrical connectors are on the gasket. These plugs are very tight; give them a sharp blow with a hammer and punch to help break them loose, then use a 1/8" Allen wrench. The oil will drain out into the valve train area and from there into the crankcase. Donʼt drop the plugs down the push rod holes! Also remove one of the plugs on top of each oil rail, (beside where the lines from the High Pressure Oil Pump enter) for a vent to allow air to enter so the oil can drain. The plugs are 5/8”. Inspect the plug O-rings and replace if necessary. If the plugs under the covers leak, it will cause a substantial loss of performance. When removing the injectors, oil and fuel from the passages in the cylinder head drains down through the injector bore into the cylinders. If not removed, this can hydro-lock the engine when cranking. There is a ~40cc dish in the center of each piston. Fluid accumulates in it, as well as in the corner on the outside of the piston between the piston top and the cylinder wall, due to the 45* slope of the cylinder bank. -
Development of Predictive Gasoline Direct Fuel Injector Model for Improved
Development of Predictive Gasoline Direct Fuel Injector Model for Improved In-cylinder Combustion Characterization Thesis Presented in Partial Fulfillment of the Requirements for the Degree Master of Science in the Graduate School of The Ohio State University By Mohit Atul Mandokhot Graduate Program in Mechanical Engineering The Ohio State University 2018 Thesis Committee Prof. Shawn Midlam-Mohler, Advisor Prof. Giorgio Rizzoni 1 Copyrighted by Mohit Atul Mandokhot 2018 2 Abstract Gasoline direct fuel injection systems have gained importance due to the increasing level of emissions regulation on SI combustion systems. Direct fuel injection delivery to cylinder provides better atomization and fuel mixing performance, enabling homogenous mixture and better in-cylinder combustion. Increasing focus over the last few decades has been on better characterization of such gasoline direct fuel injection systems. Solenoid powered injectors act as actuators and enable accurate fuel delivery into the cylinder for a combustion event. Characterization of injector’s fuel delivery performance is an important aspect of achieving improved in-cylinder combustion performance. The objective of the current thesis is to develop a numerical physics based fuel injector model that provides a reliable prediction of flow rate and needle lift, in order to be used to improve in-cylinder combustion performance using 3D CFD model methodology. The developed model provides a reliable estimate of flow rate of developed injector, which is experimentally verified against instantaneous flow rate data provided by typical suppliers. In cases where inadequate prediction performance was noted, the errors arise out of lack of high fidelity electromagnetic modeling data, damping characteristics inside model and lack of geometry data to capture performance of highest accuracy. -
Lean's Engine Reporter and the Development of The
Trans. Newcomen Soc., 77 (2007), 167–189 View metadata, citation and similar papers at core.ac.uk brought to you by CORE provided by Research Papers in Economics Lean’s Engine Reporter and the Development of the Cornish Engine: A Reappraisal by Alessandro NUVOLARI and Bart VERSPAGEN THE ORIGINS OF LEAN’S ENGINE REPORTER A Boulton and Watt engine was first installed in Cornwall in 1776 and, from that year, Cornwall progressively became one of the British counties making the most intensive use of steam power.1 In Cornwall, steam engines were mostly employed for draining water from copper and tin mines (smaller engines, called ‘whim engines’ were also employed to draw ore to the surface). In comparison with other counties, Cornwall was characterized by a relative high price for coal which was imported from Wales by sea.2 It is not surprising then that, due to their superior fuel efficiency, Watt engines were immediately regarded as a particularly attractive proposition by Cornish mining entrepreneurs (commonly termed ‘adventurers’ in the local parlance).3 Under a typical agreement between Boulton and Watt and the Cornish mining entre- preneurs, the two partners would provide the drawings and supervise the works of erection of the engine; they would also supply some particularly important components of the engine (such as some of the valves). These expenditures would have been charged to the mine adventurers at cost (i.e. not including any profit for Boulton and Watt). In addition, the mine adventurer had to buy the other components of the engine not directly supplied by the Published by & (c) The Newcomen Society two partners and to build the engine house. -
ABS 6 Standard Anti-Lock Braking System
Systems for Commercial Vehicles Product Manual ABS 6 Standard Anti-lock Braking System • Basic Principles of Operation of the System • Component Descriptions • Troubleshooting and Fault-Finding • Service Guidance to ensure Safe and Efficient Operation Training Nutzfahrzeug Bremssysteme Contents Contents 3 Disclaimer 4 Safety Checks 5 1. General Information 6 1.1 Service Intervals 6 1.2 Principles of Anti-lock Braking System (ABS) Operation 7 1.2.1 Introduction 7 1.2.2 Operation 9 1.3 General Advice when working with ABS 14 1.3.1 Dos and Don’ts for Drivers / Operators 14 1.3.2 Dos and Don’ts for ABS electrical components and cabling 15 1.3.3 Dos and Don’ts for ABS pneumatic components and pipework 17 1.4 Troubleshooting and Fault-finding 18 1.4.1 Normal Operation 18 1.4.2 Start-up Check 18 1.4.3 Fault Detection 18 1.4.4 Using Blink Codes 18 1.4.5 Configuration Blink Codes 19 1.4.6 Fault Blink Codes 21 1.4.7 Erasing Fault Codes from the ECU memory 26 1.4.8 PC Diagnostics 27 2. System Components 28 2.1 Electronic Control Unit (ECU) 28 2.2 ABS Warning Lamp 29 2.3 Sensing Ring 30 2.4 Wheel Speed Sensor 31 2.5 Sensor Extension Cable 34 2.6 Pressure Modulator Valves 35 2.7 VOSS plug connection system 230 (assembly instructions) 41 3. Wiring Diagrams 43 3 3 Disclaimer The information contained in this document is intended for the exclusive use of trained persons within the commercial vehicle industry, and must not be passed on to any third party. -
Owners Manual
TO THE OWNER This Owner’s Manual has been prepared to provide you with important oper- ation, maintenance and safety information relating to your UD Trucks vehi- cle. We urge you and others operating the vehicle to carefully read this manual and follow the recommendations for operation, maintenance, and safety. Failure to follow these recommendations could result in serious injury or death to those riding in this vehicle or bystanders. This manual should be considered a permanent part of the vehicle and must be kept with the vehicle at all times. This Owner’s Manual should accompany the vehicle when sold to provide future owners and opera- tors with important operation, safety and maintenance information. The characteristics and functions of this vehicle make its driving and han- dling different from that of a car. Before operating your vehicle, familiarize yourself and others operating the vehicle with these differences. The Warranty and Service Booklet provided with each vehicle contains important information about warranty and service matters. Keep it with your vehicle at all times and present it to your authorized UD Trucks dealer or other service facility when service is required. When service or other assistance is required, consult your UD Trucks dealer. If you have a problem that has not been handled to your satisfaction, contact UD Trucks North America, Inc., 7900 National Service Road Greensboro, NC 27409. 1206-20710-K1 All rights reserved. Reproduction by any means, electronic or mechanical including photocopying, recording or by any information storage and retrieval system or translation in whole or part is not per- mitted without written authorization from UD Trucks Corporation.